Hatox H153V2 User Manual

Operating Manual
Mounting instruction
H153 V2
Serial number:
(Please fill in the serial numbers here:)
____________________________________________________________________________________________________________
Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •
Ust-Id-Nr.: DE249790235
Page 1 of 17
Chapter
content
0
Extent of supply
1
Safety instructions
2
General information
3
Safety features in the Hatox system
4
Functioning recheck
5
Optical check
6
Initial operation
7
Interfacing
8
Maintenance
9
Warranty
10
Safety
11
Source of danger
12
Safety measures in working area
13
Protective devices
14
Behavior in case of danger
15
Trouble shooting
16
Mounting instruction
17
Maintenance
18
Disposal
19
Technical data
20
Interface H 153V2
Table of contents;
____________________________________________________________________________________________________________
Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •
Ust-Id-Nr.: DE249790235
Page 2 of 17
0. Extent of supply
1 X H153V2 with fixed Antenna
1. Safety instructions:
Even if you have worked with radio remote controls before, please read this operating manual before initial operation carefully! Only this one contains the latest information for your Hatox system and how to use it!
Please note in any case the respective working safety and protective precaution instructions! Only instructed and authorized personnel may operate the Hatox system! The safety features integrated in the Hatox system have to be checked on a regular basis.
In case of any failures the Hatox module has to be turned off at once. The modul has to be deactivated via stop button (has to be connected directly to supply) . The connecting cable has be disconnected from the stationary transceiver of the unit to be controlled.
Never operate a defective Hatox system! Contact you distributor or Hatox directly! Always stay in range of sight with the unit to be controlled! Never trust the LCD display. The shown information may be wrong. By neglecting this advice you jeopardize yourself or other persons! Hatox declines any
warranty or liability in this case! The radio system is only suitable for the control of construction machinery and industrial equipment. Only there the applied safety measures (STOP, zero position) are fully effective. A different use is not allowed and absolves Hatox from any responsibility!
____________________________________________________________________________________________________________
Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •
Ust-Id-Nr.: DE249790235
Page 3 of 17
2. General information
The power supply of the radio control is provided in most of the case via the connecting cable.
For machines that have never been operated with a radio control before, generally a ground wire (neutral) has to be added. Otherwise the power supply to the Hatox electronics cannot be set up!
Please mind that the operating voltage of the radio systems complies with the connecting values of the unit to be controlled. The valid operating voltage is written down in the enclosure.
Never expose the Hatox components to the harsh water jet of a high pressure cleaner! The same applies for the transmitter!
The module may only be installed in an upright position to the outer wall of the switching cabinet (the antenna shall always overlap the wall). It is important that the antenna is not shielded by metal parts, neither partly nor totally.
The module shall always be installed in that manner that the antenna remains visible with every position change of the transmitter.
When operating never disconnect the antenna from the stationary transceiver. This worsens the quality of reception.
In case of service and maintenance work please disconnect the Hatox control completely from the machine (including possibly an external antenna).
3. Safety features in the Hatox system
In the portable H153V2: stop button In the stationary H129V2: stop output
In order to grant a fault-free operation please adhere exactly to the following rules for operation: The machine can only be turned on (provided that the transmitter is ready for operation) if no buttons and joysticks are operated.
____________________________________________________________________________________________________________
Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •
Ust-Id-Nr.: DE249790235
Page 4 of 17
4. Functioning recheck:
For keeping up the operating safety a regular functioning recheck of the Hatox radio control is necessary. For daily one-shift operation we recommend this check at least once per day or after every change of shifts. The check can be done by help of the LEDs on the stationary unit/units. For that the transmitter has to be put in a ready-to-operate status.
5. OPTIcal check:
Before starting to operate please check if the transmitter shows any damages! Please check if all protective devices are provided and in working order!
Never work with a unit that shows damages like that! Have those defects fixed immediately!
6. Initial operation:
STOP-control: Press the stop push button connected with the module. Afterwards please
check if the machine is in stop status, i.e. if it is turned off. (Switch-off time depending on application. Please check the time in the operating manual of the machine).
Additionally, please effect the testing procedures which are described in the manual of the machine!
____________________________________________________________________________________________________________
Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •
Ust-Id-Nr.: DE249790235
Page 5 of 17
7. INTERFACING
Plug
PIN
Function Descripton
Plug
PIN
Function Descripton
ST1 1 ON/OFF-Input (3.3V)
ST2 1 Do not connect
ST1 2 ON/OFF-Input (3.3V)
ST2 2 Do not connect
ST1 3 ON/OFF-Input (3.3V)
ST2 3 Do not connect
ST1 4 ON/OFF-Input (3.3V)
ST2 4 Do not connect
ST1 5 ON/OFF-Input (3.3V)
ST2 5 RXD / optional
ST1 6 ON/OFF-Input (3.3V)
ST2 6 Do not connect
ST1 7 ON/OFF-Input (3.3V)
ST2 7 / RESET
ST1 8 ON/OFF-Input (3.3V)
ST2 8 TXD / optional
ST1 9 ON/OFF-Input (3.3V)
ST2 9 Power supply 2 .. 6 V / DC
ST1
10
ON/OFF-Input (3.3V)
ST2
10
Do not connect
ST1
11
ON/OFF-Input (3.3V)
ST2
11
Ref. Voltage Analogue inputs 2,5 V DC
ST1
12
ON/OFF-Input (3.3V)
ST2
12
Ground
ST1
13
ON/OFF-Input (3.3V)
ST2
13
Analogue input 0..2,5V DC
ST1
14
ON/OFF-Input (3.3V)
ST2
14
Analogue input 0..2,5V DC
ST1
15
Do not connect
ST2
15
Analogue input 0..2,5V DC
ST1
16
Do not connect
ST2
16
Analogue input 0..2,5V DC
ST1
17
Do not connect
ST2
17
Analogue input 0..2,5V DC
ST1
18
Do not connect
ST2
18
Analogue input 0..2,5V DC
ST1
19
Ground
ST2
19
Analogue input 0..2,5V DC
ST1
20
Do not connect
ST2
20
Analogue input 0..2,5V DC
ST1
21
Output 3.3 V / max. 30 mA
ST2
21
Analogue input 0..2,5V DC
ST1
22
Ground
ST2
22
Analogue input 0..2,5V DC
ST1
23
Do not connect
ST2
23
Do not connect
ST1
24
Ground
ST2
24
Not connected
____________________________________________________________________________________________________________
Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •
Ust-Id-Nr.: DE249790235
Page 6 of 17
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