Hatox H129V2 User Manual

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Page 1

Operating Manual

Mounting instruction

H129 V2

for the radio control system of the company

Serial number:

(Please fill in the serial numbers here:)

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Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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Chapter

content

Extent of supply

Safety instructions

General information

Safety features in the Hatox system

Functioning recheck

Optical check

Initial operation

Indication LEDs

Maintenance

Warranty

Safety

Source of danger

Safety measures in working area

Protective devices

Behavior in case of danger

Trouble shooting

Mounting instruction

Maintenance

Disposal

Technical data

Interface H 129V2

CAN protocol example

Table of contents;

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Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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0. Extent of supply

 1 X H129V2 with Antenna socket and antenna

1. Safety instructions:

Even if you have worked with radio remote controls before, please read this operating manual before initial operation carefully! Only this one contains the latest information for your Hatox system and how to use it!

Please note in any case the respective working safety and protective precaution instructions! Only instructed and authorized personnel may operate the Hatox system! The safety features integrated in the Hatox system have to be checked on a regular basis.

In case of any failures the Hatox module has to be turned off at once. The modul has to be deactivated via stop button (has to be connected directly to supply) . The connecting cable has be disconnected from the stationary transceiver of the unit to be controlled.

Never operate a defective Hatox system! Contact you distributor or Hatox directly! Always stay in range of sight with the unit to be controlled! Never trust the LCD display. The shown information may be wrong. By neglecting this advice you jeopardize yourself or other persons! Hatox declines any

warranty or liability in this case! The radio system is only suitable for the control of construction machinery and industrial equipment. Only there the applied safety measures (STOP, zero position) are fully effective. A different use is not allowed and absolves Hatox from any responsibility!

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Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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2. General information

The power supply of the radio control is provided in most of the case via the connecting cable.

For machines that have never been operated with a radio control before, generally a ground wire (neutral) has to be added. Otherwise the power supply to the Hatox electronics cannot be set up!

Please mind that the operating voltage of the radio systems complies with the connecting values of the unit to be controlled. The valid operating voltage is written down in the enclosure.

Never expose the Hatox components to the harsh water jet of a high pressure cleaner! The same applies for the transmitter!

The module may only be installed in an upright position to the outer wall of the switching cabinet (the antenna shall always overlap the wall). It is important that the antenna is not shielded by metal parts, neither partly nor totally.

The module shall always be installed in that manner that the antenna remains visible with every position change of the transmitter.

When operating never disconnect the antenna from the stationary transceiver. This worsens the quality of reception.

In case of service and maintenance work please disconnect the Hatox control completely from the machine (including possibly an external antenna).

3. Safety features in the Hatox system

In the portable H153V2: stop button In the stationary H129V2: stop output

In order to grant a fault-free operation please adhere exactly to the following rules for operation: The machine can only be turned on (provided that the transmitter is ready for operation) if no buttons and joysticks are operated.

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

Page 4 of 19

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4. Functioning recheck:

For keeping up the operating safety a regular functioning recheck of the Hatox radio control is necessary. For daily one-shift operation we recommend this check at least once per day or after every change of shifts. The check can be done by help of the LEDs on the stationary unit/units. For that the transmitter has to be put in a ready-to-operate status.

5. OPTIcal check:

Before starting to operate please check if the transmitter shows any damages! Please check if all protective devices are provided and in working order!

Never work with a unit that shows damages like that! Have those defects fixed immediately!

6. Initial operation:

STOP-control: Press the stop push button connected with the module. Afterwards please

check if the machine is in stop status, i.e. if it is turned off. (Switch-off time depending on application. Please check the time in the operating manual of the machine).

Additionally, please effect the testing procedures which are described in the manual of the machine!

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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7. Indication LEDs

LED1:

POWER ON. Operating voltage

LED2:

CAN activity between controller and stationary transceiver. Permanent alluminating when the system is turned on.

LED3:

Error

LED 4:

Radio: Irregular flashing shows that the connection is not best.

Function of the LEDs at the H129V2:

8. Maintenance:

 When doing electric welding at the machine to be controlled, the receiver has to be

disconnected from the power supply! Otherwise the receiver electronics is endangered to be damaged!

9. Warranty:

We grant a warranty of 6 months on all Hatox radio remote controls (transmitter, receiver,

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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battery charger) from the date of sale on. In case of despatch to the manufacturer of the machine please negotiate the warranty with the seller of the complete system. Special conditions may exist.

Labor and material expenses are included in the warranty. Freight has to be taken over by the buyer. Excluded from warranty are: Wear and tear parts, relays and batteries. The warranty of functioning is not valid by damage, accident damage, neglect, incorrect use, disobeying the operating instructions, not-adhering to the operating-, test- and service advices as well as repairs or device changes not authorized by Hatox.

Hatox is not liable for indirect damages and reserves the right to decide for repair or exchange.

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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10. Safety of this system:

This system is equipped with electronical safety features. Interferences by other radio remote controls are excluded by an individual code for

each system. WE THINK OF YOUR SAFETY ! Beware of incorrect operation or abuse. This can have consequences for your life, for

the machine or other material values. The following persons may operate the Hatox control: They have to be qualified and instructed acc. to the rules and regulations. They have to obey this manual and also the manual of the machine to be controlled. (SEE MANUAL OF THE MACHINE TO BE CONTROLLED)

The operator has to see to it that no unauthorized personnel gets hold of the radio control once he has put it down (for a break etc.), e.g.:

 by locking away the transmitter  by taking out the batteries  by taking out the stop key cap (if it exists)

The operator has to take care that

 the user of the radio control has access to the operating manual  that the user has read and understood it

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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11. Source of danger

This system enables the wireless operation of machines. The transmission of control commands is effected, however also outside the range of vision and through or around obstacles.

THEREFORE YOU SHOULD: Put the transmitter always at a safe and dry (locked) place which is not accessible to other

persons. Always turn off the transmitter when it is not in use. Before installation, repair or maintenance power supply has to be disconnected. When welding please be sure that both the power supply and every antenna connection

(e.g. to a separate antenna) is disconnected.

12. Safety measures in working area

 Ensure a stable position  Make sure that nobody stands in the slewing or working area during (initial) operation  Always use the waist belt / hand strap of the transmitter as far as it is provided

13. Protective Devices

The radio control turns in idle position

 by pressing the red stop button in the control panel of the transmitter  when leaving the range  by an error of the transmitter or the stationary receiving or controlling unit  by taking out the batteries  when the capacity of the batteries is too low

These protective devices are provided for the safety of persons and material assets and must in no way be removed or bypassed !!!

Additional protective devices are depending on design. Hatox recommends:

 protective collar / safety bar  lower positioned control elements

These devices protect the control elements from unwanted operation and therefore from unintended commands.

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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14. Behavior in case of danger

Hatox recommends strongly to use an e-stop-switch. In case of an emergency immediately press the red stop button in the control panel of the transmitter. For the further procedure adhere to the operating manual of the machine to be controlled.

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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15. Trouble shooting:

Appearing Error

Possible causes

Trouble shooting

System cannot be put into operation

System is not locked in yet (is shown by „SCAN“ on the display)

After turning on wait up to 5 sec.,

until „STOP“ is shown on the

display. Then activate On/Horn. As soon as „RUN“ is shown in the display, the system is activated.

System cannot be put into operation, no display indication

batteries empty

Insert new or recharged batteries

Battery or battery shaft is defect, e.g.

 contact corrosion  battery leaked

Check if the same effect happens with a different pair of batteries. If not, dispose the batteries in a proper manner and replace them by new ones.

In case that the contacts are corroded, have them cleaned by a person skilled in this.

Period of operating is too short.

Wrong or discharged batteries were inserted.

Check if the power supply of the battery charger was disconnected or if the connection was not properly made.

The transmission of control commands to the machine is disturbed.

No radio connection

Check the function of the LEDs at the stationary transceiver (see above).

Check the installation of the stationary transceiver. There should be intervisibility to the antenna.

Install the stationary tranceiver as described above!

Stationary transceiver resp. the antenna of the transceiver is built in a metal cabinet, a vehicle or in the machine to be controlled.

Install the stationary tranceiver as described above!

Individual functions cannot be controlled.

Interruption of the control cable resp. individual cables between the machine to be controlled and the stationary transceiver or the stationary controller.

Check the plug for tight connection, good contact etc. Check the wiring in the switch cabinet, connector, etc.

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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16. Mounting instruction

Only install the stationary transceiver vertically on a outer wall of the object to be controlled (The antenna should always rise up over the wall). It has to be ensured that the antenna is not shielded by metal parts, neither partly nor totally.

Connecting instructions and initial operation. The connection to the machine may only be done by an authorized expert who is

familiar with the machine! There are following additional installation instructions:

For any work at the machine and at the Hatox system the stationary unit/s have to be switched off the power.

The VDE-specifications as well as the local EVU-regulations and the accident prevention guidelines (UVV) strictly have to be observed.

Hatox does not takes over any responsibility, liability and warranty for any possible personal injury, damage to property and consequential loss which result from inproper or reckless use of this system or which contravene the regulations, which this operating instruction, the operating instruction and the general regulations of the machine to be controlled are base on.

It has to be seen to it that the stationary transceiver unit is installed at a well accessible position and not in the object to be controlled.

Generally switch the machine to be contolled off the power before you connect the Hatox system.

Installation of the transceiver:

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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17. Maintenance:

The operator has to take care that the devices of the wireless control are checked on a regular basis – at least however once per year by an authorized person (specialist).

A specialist is a person who has sufficient knowledge in wireless controls and machine controls in general as well as in the area of the individual machine to be controlled due to his special education and experience. He has to be familiar with the relevant governmental labor protection laws, accident prevention regulations, regulations and general accepted rules of technics (such as DIN-standards, VDE-regulations, regulations of the mutual indemnity society, EU-standards, technical regulations of other member countries of the European Union or other states of the agreement of the European Economic Area).

He has to be familiar with the work-safe state of the devices for the wireless transmission of control commands.

18. Disposal

Avoid pollution. Electronic pieces and parts of it are hazardous waste!

This applies especially for rechargeable batteries. Instruct a specialist with the material processing and disposal.

Save the environment! Use rechargeable batteries only. Avoid the use of standard batteries (non-rechargeable) !

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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19. Technical data:

Storage temperature:

-40° C to + 80° C

Operating temperature:

-20° C + 70° C

Protection class (not valid for battery charger):

Depending on assembling

Frequency range

902-928 MHz

Baud rate:

4800 baud (bits per sec.)

Range:

50 up to 500 meters (depending on installation and environment)

Power supply of the portable unit:

2 * 1,2 V NiMh- battery (AA)

Power supply of the stationary unit:

6 – 36 V DC

Outputs stop:

Max. 36 V DC / 1,2 A

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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20. INTERFACE H129V2

CAN High 1

TTY +

Serial Interface

VOUT1

Supply for Outputs 6- 36 V DC

CAN High 2

RXD

RS232 serial Interface RECEIVE

TTY-

TTY -

Output 1

CAN Low 1

TXD

RS232 serial Interface TRANSMIT

EIN

Stop-Input / 6-36 V DC

Output 2

CAN Low 2

RS485A

RS485 serial Interface -A

EOUT

Stop-Output

Output 3

Supply 6- 36V DC

RS485B

RS485 serial Interface -B

EIN 1

Stop-Input 1 / 6-36 V DC

Output 4

GND

Ground

GND

Ground

EOUT 1

Stop-Output 1

____________________________________________________________________________________________________________

Hatox GmbH • Geschäftsführer: Dipl.-Ing. Thomas Haug • Registergericht Mannheim HRB 700804 •

Ust-Id-Nr.: DE249790235

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Enclosure A EXAMPLE FOR CAN PROTOCOL

Generally:

Baudrate: 125kBaud Node-No.: 0x64 (100dez) Mode: Can-Open-Slave

PDO’s:

Msg: Id: Data: Function:

TPDO1 0x1E4 Dat0 | Dat1 | Dat2 | Dat3 | Dat4 | Dat5 | Dat6 | Dat7 Analog TPDO2 0x2E4 Dat0 | Dat1 | Dat2 | Dat3 | 0x00 | 0x00 | 0x00 | Dat7 Digital RPDO2 0x364 Dat0 | Dat1 | Dat2 | Dat3 | Dat4 | Dat5 | Dat6 | Dat7 Display Text

Transmit PDO1 (Analog):

Dat0 = ANA1 – (0x00 – 0x7F – 0xFF) - Joystick right up/down (up=0xFF down=0x00) Dat1 = ANA2 – (0x00 – 0x7F – 0xFF) - Joystick middle up/down (up=0xFF, down=0x00) Dat2 = ANA3 – (0x00 – 0x7F – 0xFF) - Joystick left up/down (up=0xFF, down=0x00) Dat3 = ANA4 – (0x00 – 0x7F – 0xFF) - not used (0x7F) Dat4 = ANA5 – (0x00 – 0x7F – 0xFF) - not used (0x7F) Dat5 = ANA6 – (0x00 – 0x7F – 0xFF) - not used (0x7F) Dat6 = ANA7 – (0x00 – 0x7F – 0xFF) - not used (0x7F) Dat7 = ANA8 – (0x00 – 0x7F – 0xFF) - not used (0x7F)

Transmit PDO2 (Digital):

Dat0 => Bit0: Emergency stop Bit1: Enable Bit2: Zero position Bit3: MRC Bit4: Winch Bit5: ODS Bit6: DS Bit7: Support Ramp

Dat1 => Bit0: Headrest Ramp Bit1: --- Bit2: --- Bit3: --- Bit4 --- Bit5: --- Bit6: --- Bit7: ---

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Dat2 => Bit0: Teachmode Bit1: -- Bit2: --- Bit3: --- Bit4: --- Bit5: --- Bit6: --- Bit7: ---

Dat3 => Bit0: --- Bit1: --- Bit2: --- Bit3: --- Bit4: --- Bit5: --- Bit6: --- Bit7: Emergency Stop

Dat4 0x00 Dat5 0x00 Dat6 0x00

Dat7 => Bit0: Emergency Stop Bit1: no data receiving Bit3-2: „00“ receive quality 0% „01“ receive quality <20% „11“ receive quality 20 – 60% „10“ receive quality 60 – 100% Bit7-4 “0000” no joystick error “0001” joystick error ANA1 “0010” joystick error ANA2 “0011” joystick error ANA3 “0100” joystick error ANA4 “0101” joystick error ANA5 “0110” joystick error ANA6 “0111” joystick error ANA7 “1000” joystick error ANA8 “1111” different errors available

Receive PDO2 (Text Display):

Dat0 xx – Line Dat1 yy – Column Dat2-7 6 chars in ascii code

1 line with 16 chars Example:

ID: Data: Describtion:

0x364 0x01 | 0x01 | 0x48 | 0x41 | 0x54 | 0x4F | 0x58 | 0x20 „HATOX“

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Information to the user

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

This device complies with part 15 of the FCC Rules and with Industry Canada licenceexempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.

Integration of Module

The Grantee is required to ensure equipment authorisation of the end product, which includes the module, under all operating conditions and modes.

Label End products shall bear a permanent label on which module certification numbers is

displayed. The certification number shall be preceded by the text: “Contains:”, so it

appears as follows: Contains FCC ID: FCC ID of the module

or Contains IC: IC certification number of the module

Users Manual The users manual of the end product needs to include the following information:

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

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Frequency

915 MHz

Typ

Peitsche Lambda/4

Connector

R-SMA

Gain

0 dBi

This device complies with part 15 of the FCC Rules and with Industry Canada licenceexempt RSS standard(s). Operation is subject to the following two conditions: (1)

This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

RF Exposure According to the low output power of the device, the module is allowed to be used in portable application.

Approved Antennas: