Hatco TRH-65 Installation Manual

www.hatcocorp.com
WARNING
ADVERTENCIA
AVERTISSEMENT
(see page 2)
®
Toast-Rite
and Toast King
Electric Conveyor Toasters
TRH and TK Series
Installation and Operating Manual
P/N 07.04.290.00
®
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
© 2012 Hatco Corporation
WARNING
CAUTION
NOTICE
CONTENTS
Important Owner Information ..............................................2
Introduction...........................................................................2
Important Safety Instructions..............................................3
Model Description.................................................................4
All Models ...........................................................................4
Toast-Rite Toast King
Model Designation................................................................4
Specifications........................................................................5
Plug Configurations ............................................................5
Electrical Rating Chart—TRH Models ................................6
Electrical Rating Chart—TK Models ...................................7
Dimensions—TRH Models .................................................8
Dimensions—TK Models ....................................................9
®
(TRH) Models...................................................4
®
(TK) Models.....................................................4
IMPORTANT OWNER INFORMATION
Record the model number, serial number (specification label located on the back of the unit), voltage, and purchase date of the unit in the spaces below. Please have this information available when calling Hatco for service assistance.
Model No. ____________________________________
Serial No. ____________________________________
Voltage ______________________________________
Date of Purchase ______________________________
Register your unit!
Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at
www.hatcocorp.com, select the Parts & Service pull-down
menu, and click on “Warranty Registration”.
Installation...........................................................................10
General.............................................................................10
Operation .............................................................................11
General .............................................................................11
Thermostat Adjustment.....................................................11
Maintenance ........................................................................12
General.............................................................................12
Daily Cleaning ..................................................................12
Cleaning the Toasting Baskets .........................................12
Troubleshooting Guide ......................................................13
Options and Accessories...................................................14
Limited Warranty.................................................................15
Authorized Parts Distributors............................Back Cover
Business 8:00 AM to 5:00 PM Hours: Central Standard Time (C.S.T.)
(Summer Hours: June to September – 8:00
AM to 5:00 PM C.S.T. Monday – Thursday
8:00
AM to 2:30 PM C.S.T. Friday)
Telephone: (800) 558-0607; (414) 671-6350
E-mail: partsandservice@hatcocorp.com
Fax: (800) 690-2966 (Parts and Service)
(414) 671-3976 (International)
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling (800) 558-0607.
Additional information can be found by visiting our web site at
www.hatcocorp.com.
INTRODUCTION
The Hatco Toast-Rite and Toast King Electric Conveyor Toasters are specially designed to speed the toasting operation. Products pass through a heating chamber for rapid and thorough toasting. Dryness, moisture, sugar content, and thickness of bread product affect the ability to achieve the perfect toasted product. Conveyor speed, not temperature, determines the toasting color.
Hatco toasters are quality built to meet the demands of foodservice operations and provide years of trouble-free performance. The metal-sheathed tubular heating elements are guaranteed against breakage and burnout for two years. (If failure of one element should occur, your Hatco toaster will continue to operate – the production may be slightly lower.)
Hatco Electric Conveyor Toasters are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
This manual provides the installation, safety, and operating instructions for Hatco Electric Conveyor Toasters. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of a unit.
Safety information that appears in this manual is identified by the following signal word panels:
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
2
Form No. TRTKM-0812
IMPORTANT SAFETY INSTRUCTIONS
WARNING
CAUTION
NOTICE
WARNING
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.
ELECTRIC SHOCK HAZARD:
• Plug unit into a properly grounded electrical receptacle of correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
• Turn OFF power switch, unplug power cord, and allow unit to cool before performing cleaning, adjustments, maintenance, or attempting to clear a jam.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• Unit is not weatherproof. Locate unit indoors where the ambient air temperature is a minimum of 70°F (21°C).
• Do not pull unit by power cord.
• Discontinue use if power cord is frayed or worn.
• Do not attempt to repair or replace a damaged power cord. Cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications.
• Do not steam clean or use excessive water on unit.
• This unit is not “jet-proof” construction. Do not use jet­clean spray to clean unit.
• Do not clean unit when it is energized or hot.
• Do not allow liquids to spill into unit.
• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.
BURN HAZARD:
• Some exterior surfaces on unit will get hot. Use caution when touching these areas.
• Do not remove toast collector pan or baskets for cleaning until toaster is cool.
Locate unit at proper counter height in an area that is convenient for use. Location should be level to prevent unit or its contents from falling accidentally and strong enough to support weight of unit and contents.
Products thicker than 1-1/4" (32 mm) will cause conveyor system to jam, which could ignite product inside toaster.
Misalignment of toasting baskets will cause conveyor to jam. Hold down bars should be facing out and lying flat on baskets. Incorrectly positioned bars will cause conveyor to stop.
Always operate toaster with toast collector pan installed. Toasting of coated or buttered products such as garlic
bread, cheese sandwiches, and sweet rolls is NOT recommended. Residue will reduce toaster performance and could ignite inside toaster. Using toaster with food products listed above will void unit warranty.
FIRE HAZARD:
• Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, combustion or discoloration could occur.
• Do not locate toaster under shelving or closer than 12" (305 mm) from the ceiling.
• Do not place anything on top of toaster. Do not place toaster near or underneath curtains or other combustible materials. Items near or on top of toaster could catch fire causing injury and/or damage to toaster.
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
In case of fire, disconnect toaster from power source immediately. This allows unit to cool, making it easier and safer to put out the fire.
Make sure all operators have been instructed on the safe and proper use of the unit.
This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from unit.
Form No. TRTKM-0812
Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit.
Do not locate toaster in an area that restricts air flow around front or rear of unit. Do not locate toaster in direct discharge path of air conditioning vent or makeup air vent.
Do not lay unit on the side with control panel or manual advance knob. Damage to unit could occur.
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.
This unit is intended for commercial use only—NOT for household use.
3
MODEL DESCRIPTION
Toasting
Basket
Toast
Collector
Pan
Manual Advance Knob
Speed Control
Selector Switch
Manual Advance Knob
Toasting
Basket
Toast
Collector
Pan
Speed Control
Selector Switch
T R H - X X X B
TRH = Toast-Rite
TK = Toast King
Model Number
B = Buns model (Toasts one side)
All Models
All Toast-Rite®and Toast King®Electric Conveyor Toasters are fast, dependable, and versatile. Multiple heating elements assure continuous toasting, and are guaranteed against burnout and breakage for two years.
Every unit includes a toast collector pan, heated toast storage area, power saving thermostat, speed control, manual advance, and factory attached 4' (1219 mm) cord and plug.
Toast-Rite Models
Toast-Rite models are used for constant, medium-to-high volume applications. They are capable of toasting up to 600 slices of bread per hour. The toasting baskets are two-slices wide.
TRH-50 Model
The TRH-50 model toasts up to 8 bread or bun slices per minute (600 per hour).
TRH-60 Model
The TRH-60 model toasts up to 10 bread or bun slices per minute (600 per hour).
Toast King Models
Toast King models are for constant, high volume applications. They use fast heat-up, three-basket access for fast loading, and a vented top to toast up to 700–1500 slices of bread per hour.
TK-72 Model
The TK-72 model toasts up to 12 bread or bun slices per minute (720 per hour) and features toasting baskets two-slices wide.
TK-100 Model
The TK-100 model toasts up to 16 bread or bun slices per minute (1000 per hour) and features toasting baskets three­slices wide.
TK-135B Model
The TK-135B model is a buns only toaster that toasts up to 22 bun slices per minute (1350 per hour) and features toasting baskets three-slices wide.
TK-155B Model
The TK-155B model is a 3-part hamburger bun toaster that toasts up to 25 3-part bun slices per minute (1550 per hour) and features toasting baskets three-slices wide. The outside buns are toasted on one side, the middle bun is toasted on both sides.
MODEL DESIGNATION
TRH Series
TK-100 Model
4
Form No. TRTKM-0812
SPECIFICATIONS
WARNING
NEMA 6-20P
CEE 7/7 Schuko
NEMA 5-30P
BS 1363
NEMA 6-30P
Plug Configurations
Units are supplied from the factory with an electrical cord and plug installed. Plugs are supplied according to the applications.
ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
NOTE: Specification label located on the back of the unit. See
label for serial number and verification of unit electrical information.
Connecting Supply Wires
If local codes require Greenfield or conduit hook-up, consult a licensed electrical contractor to perform supply wire connection. Access to the unit wiring is through the rear lower access panel.
To connect supply wires to the toaster:
1. Remove the screws securing the side panels, and remove the side panels.
2. Remove the screws securing the rear lower access panel, and remove the panel.
3. Insert the Greenfield or conduit through the opening in the rear access panel and attach to the power supply bracket. Connect the wires.
4. Attach the ground wire to the power supply bracket at the threaded hole marked “G”.
5. Reinstall access panel and side panels.
Plug Configurations
NOTE: Receptacles are not supplied by Hatco, but are
available as accessories.
Form No. TRTKM-0812
5
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