Hatco TQ-300CE Installation Manual

Page 1
TOAST-QWIK
®
Electric Conveyor Toasters
TQ Series
Installation &
Operating Manual
I&W #07.05.009.00
This manual contains important safety information concerning the maintenance, use and operation of this product. Failure to follow the instructions contained in this manual may result in serious injury. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Do not operate this equipment unless you have read and understood the contents of this manual.
Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual.
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i
INTRODUCTION
The Hatco Toast-Qwik®Electric Conveyor Toaster is specially designed to speed the toasting operation. Products for toasting pass through a heating chamber for rapid and thorough toasting of products. Dryness, moisture, sugar content and thickness of bread product affect the ability to achieve the perfect toasted product. Conveyor speed, not temperature, determines the toasting color.
Hatco toasters are quality built to meet the demands of foodservice operations and provide years of trouble-free performance. The metal-sheathed tubular heating elements are guaranteed against breakage and burnout for two years. (If failure of one element should occur, your Hatco toaster will continue to operate - the production may be slightly lower.)
This manual provides the installation, safety and operating instructions for the Toast-Qwik Electric
Conveyor Toasters. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Hatco Electric Conveyor Toaster. Safety instructions that appear in this manual after a warning symbol and the words WARNING or CAUTION printed in bold face are very important. WARNING means there is the possibility of serious injury or death to yourself or others. CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Your Hatco Toast-Qwik Electric Conveyor Toaster is a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment.
CONTENTS
IMPORTANT OWNER INFORMATION
Record the model number, serial number (identification plate located on the lower right hand side, front corner of the unit), voltage and purchase date of your Toast­Qwik®in the spaces below. Please have this information available when calling Hatco for service assistance.
Model No. ____________________________________
Serial No. ____________________________________
Voltage ______________________________________
Date of Purchase ______________________________
Business 8:00 a.m. to 5:00 p.m. Hours: Central Standard Time
(Summer Hours: June to September ­8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday 8:00 a.m. to 2:30 p.m. C.D.T. Friday)
Telephone: (800) 558-0607; (414) 671-6350
Fax: (800) 690-2966 (Parts & Service)
(414) 671-3976 (International)
Form No. TQM-0301
Important Owner Information..................................i
Introduction.................................................................i
Important Safety Instructions ..................................1
Model Descriptions ....................................................2
All Models............................................................2
TQ-300 .................................................................2
TQ-300BA............................................................2
TQ-700 .................................................................2
TQ-700H ..............................................................2
TQ-700H-S...........................................................2
TQ-700HBA.........................................................2
Specifications..............................................................3
Electrical Rating Chart TQ-300 Series ................3
Electrical Rating Chart TQ-700 Series ................4
Plug Configurations .............................................5
Dimensions...........................................................5
Installation..................................................................6
Assembly..............................................................6
Location................................................................6
Set-Up ..................................................................6
Operation....................................................................7
TQ-300, TQ-300BA, TQ-700 & TQ-700H-S......7
TQ-700H ..............................................................8
TQ-700HBA.........................................................8
Maintenance ...............................................................9
General .................................................................9
Cleaning ...............................................................9
Lubrication ...........................................................9
Accessories ................................................................11
Adjustable Legs..................................................11
Stacking Hardware Kit.......................................11
Electrical Receptacles ........................................11
Hatco Limited Warranty.........................................12
Authorized Parts Distributors.................Back Cover
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CAUTIONS
1. Locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit.
2. Do not place anything on top of the toaster; doing so could damage toaster or subject personnel to possible injury.
3. The toasting of coated products such as garlic bread, cheese sandwiches and sweet rolls is NOT recommended. Residue will reduce toaster performance and could possibly ignite inside the toaster.
4. When setting up the unit for operation, make sure power to the unit is off and the toaster is at room temperature. Failure to do so could result in personal injury.
5. Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury.
CAUTIONS
1. Do not locate the toaster in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit. Do not place toaster in an area that restricts air flow around the motor compartment. Do not place toaster in direct discharge path of air conditioning vent or makeup air vent.
2. Plug toaster into an electrical outlet of the correct voltage, size, and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size, and install the proper electrical outlet.
3. Abrasive cleaners could scratch the finish of your Toast-Qwik toaster.
4. Failure to lubricate the rear motor bearing as recommended will reduce the operating life of the motor and possibly void the warranty.
IMPORTANT SAFETY INSTRUCTIONS
1
WARNINGS
1. To avoid any injury, turn the power switch off, unplug the unit from the power source and allow to cool before performing any maintenance.
2. For safe and proper operation, the unit must be located at a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Do not locate toaster under shelving or closer than 12" (31 cm) from the ceiling.
3. Allow a minimum of 1" (3 cm) along the sides. Allow a clearance of 12" (31 cm) along the front and rear discharge to ensure proper operation and safety.
4.
If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690­2966 or International fax 414-671-3976.
5. This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required.
6. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
Form No. TQM-0301
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
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MODEL DESCRIPTIONS
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Form No. TQM-0301
ALL MODELS
All Toast-Qwik Electric Conveyor Toasters are fast, dependable and versatile, toasting up to 300 or 700 slices of bread product per hour. The front or rear discharge lets the operator place Toast-Qwik where it is most convenient. Every Toast-Qwik includes a toast collector pan, toast feed ramp, removable crumb tray and factory attached 6' (183 cm) cord and plug. An optional stacking unit allows you to put TQ-300’s or TQ-700’s on top of one another for greater capacity and variety of product.
TQ-300
The TQ-300 model allows for toasting of bread products up to 1-1/4" (3 cm) thick and 9-5/8" (25 cm) wide. Capacity is up to 300 slices per hour for bread or bun products.
TQ-300BA
The TQ-300BA model allows for quick single sided toasting of sliced bagels. Most bagels can be completed in as little as 45 seconds. Capacity is up to 300 bagel halves per hour. Toasts cut side facing down.
TQ-700
The TQ-700 model allows for toasting of bread products up to 1-1/4" (3 cm) thick and 9-5/8" (25 cm) wide. Capacity is up to 700 slices per hour for bread or bun products.
TQ-700H
The TQ-700H has a 3" (8 cm) wide opening allowing for toasting of thicker bread products. Separate controls allow the operator to set top and bottom toast colors separately.
TQ-700H-S
The TQ-700H-S has a 3" (8 cm) wide opening allowing for toasting of thicker bread products and an accelerated conveyor system allowing faster toasting to meet periods of high demand.
TQ-700HBA
The TQ-700HBA is designed to provide the flexibility and performance to toast sliced bagels perfectly in as little as 30 seconds. Capacity is more than 700 bagel halves per hour. Toasts cut side facing up.
HATCO
TOAST-Qwik
Figure 1. TQ-300 Shown
Figure 2. TQ-700H Shown
TOAST-QWIK
TOAST-QWIK
TOAST-Qwik
HATCO
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Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-300 120 60 1745 14.5 NEMA 5-15P* 42 lbs. (19 kg)
TQ-300 208 60 1745 8.4 NEMA 6-15P 42 lbs. (19 kg)
TQ-300 240 60 1745 7.3 NEMA 6-15P 42 lbs. (19 kg)
TQ-300 200 50/60 1797 9.0 No plug attached 42 lbs. (19 kg)
TQ-300 220 50 1945 8.8 CEE 7/7 Schuko 42 lbs. (19 kg)
TQ-300 240 50 1945 8.1 BS 1363 42 lbs. (19 kg)
TQ-300BA 120 60 1745 14.5 NEMA 5-15P* 42 lbs. (19 kg)
TQ-300 - ENG 240 50 2495 10.4 BS-1363 42 lbs. (19 kg)
TQ-300 (CE) 220-230 50 1945-2126 8.8-9.2 CEE 7/7 Schuko 42 lbs. (19 kg)
TQ-300 (CE) 230-240 50 1786-1945 7.8-8.1 BS 1363 42 lbs. (19 kg)
TQ-305 (CE) 220-230 50 2145-2344 9.8-10.2 BS-1363 42 lbs. (19 kg)
TQ-305 (CE) 230-240 50 2062-2245 9.0-9.4 BS-1363 42 lbs. (19 kg)
SPECIFICATIONS
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Form No. TQM-0301
* NEMA 5-20P for Canada
The electrical information in the shaded areas pertains to Export models only.
ELECTRICAL RATING CHART TQ-300 SERIES
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SPECIFICATIONS
4
Form No. TQM-0301
* NEMA
6-20P
for Canada
+ NEMA 6-30P for Canada
The electrical information in the shaded areas pertains to Export models only.
ELECTRICAL RATING CHART TQ-700 SERIES
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-700 120 60 2695 22.5 NEMA 5-30P 51 lbs. (23 kg)
TQ-700 208 60 2695 13.0 NEMA 6-15P* 51 lbs. (23 kg)
TQ-700 240 60 2695 11.2 NEMA 6-15P 51 lbs. (23 kg)
TQ-700 200 50/60 2495 12.5 No plug 51 lbs. (23 kg)
TQ-700 220 50 2695 12.3 CEE 7/7 Schuko 51 lbs. (23 kg)
TQ-700 220 60 2695 12.3 CEE 7/7 Schuko 51 lbs. (23 kg)
TQ-700 - ENG 240 50 4170 17.4 No plug 51 lbs. (23 kg)
TQ-700 240 50 2965 11.2 BS 1363 51 lbs. (23 kg)
TQ-700 (CE) 220-230 50 2695-2946 12.3-12.8 CEE 7/7 Schuko 51 lbs. (23 kg)
TQ-700 (CE) 230-240 50 2475-2695 10.8-11.2 BS 1363 51 lbs. (23 kg)
TQ-700H 208 60 3770 18.1 NEMA 6-20P
+
56 lbs. (26 kg)
TQ-700H 240 60 3770 15.7 NEMA 6-20P 56 lbs. (26 kg)
TQ-700H 200 50/60 3485 17.4 NEMA 6-20P 56 lbs. (26 kg)
TQ-700H 220 50 3770 17.1 No cap 56 lbs. (26 kg)
TQ-700H 220 60 3770 17.1 No cap 56 lbs. (26 kg)
TQ-700H 240 50 3770 15.7 No cap 56 lbs. (26 kg)
TQ-700H (CE) 220-230 60 3770-4121 17.1-17.9 No cap 56 lbs. (26 kg)
TQ-700H (CE) 230-240 50 3462-3770 15.1-15.7 No cap 56 lbs. (26 kg)
TQ-700H-S 208 60 3770 18.1 NEMA 6-30P 56 lbs. (26 kg)
TQ-700H-S 240 60 3770 15.7 NEMA 6-20P 56 lbs. (26 kg)
TQ-700HBA 208 60 3070 14.8 NEMA 6-20P 56 lbs. (26 kg)
TQ-700HBA 240 60 3070 12.8 NEMA 6-20P 56 lbs. (26 kg)
TQ-700HBA 220 50 3070 14.0 CEE 7/7 Schuko 56 lbs. (26 kg)
TQ-700HBA 220 60 3070 14.0 CEE 7/7 Schuko 56 lbs. (26 kg)
TQ-700HBA 240 50 3070 12.8 BS 1363 56 lbs. (26 kg)
TQ-705 220-230 50 4018-4375 17.5-18.2 No cap 56 lbs. (26 kg)
TQ-705 230-240 50 4375-4725 19.9-20.5 No cap 56 lbs. (26 kg)
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Model Width Depth Depth Height
(A) (B) (C) (D)
TQ-300 14-1/2" 19-1/4" 7-3/4" 13-1/2"
(37 cm) (49 cm) (19 cm) (34 cm)
TQ-300BA 14-1/2" 19-1/4" 7-3/4" 13-1/2"
(37 cm) (49 cm) (19 cm) (34 cm)
TQ-305 14-1/2" 19-1/4" 7-3/4" 13-1/2"
(37 cm) (49 cm) (19 cm) (34 cm)
TQ-700 14-1/2" 24-1/4" 9-1/2" 15"
(37 cm) (62 cm) (24 cm) (38 cm)
TQ-700H 14-1/2" 24-1/4" 9-1/2" 16-3/4"
(37 cm) (62 cm) (24 cm) (43 cm)
TQ-700H-S *14-1/2" 22-1/2" 9-1/2" 18-1/4"
(37 cm) (57 cm) (24 cm) (46 cm)
TQ-700HBA *14-1/2" 22-1/2 9-1/2" 18-1/4"
(37 cm) (57 cm) (24 cm) (46 cm)
TQ-705 14-1/2" 22-1/2" 9-1/2" 15"
(37 cm) (57 cm) (24 cm) (38 cm)
SPECIFICATIONS
5
Form No. TQM-0301
Figure 3. Plug Configurations
PLUG CONFIGURATIONS
Units are supplied from the factory with an electrical cord and plug installed on the back of the unit. See Figure 3.
NOTE: Some export units are shipped without a plug.
CAUTION Plug toaster into an electrical outlet of the correct voltage, size and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet.
NEMA 5-15P
NEMA 5-30P
NEMA 6-15P
CEE 7/7 Schuko
NEMA 5-20P
BS-1363
Figure 4. Dimensions
DIMENSIONS
* 15" (38 cm) models for Canada
A B
C
D
HATCO
TOAST-Qwik
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INSTALLATION
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Form No. TQM-0301
Figure 5. Front View – TQ-700 Model Shown
Figure 6. Rear View – TQ-700 Model Shown
Crumb Tray
Toast Feed Ramp (Tilt towards the rear for manual feeding)
Toast Collector Pan
Discharge Vane in position for rear discharge
Discharge Vane in position for front discharge
Thermostat Adjustment Screw See INSTALLATION for procedure (TQ-700 series only)
ASSEMBLY
1. Remove unit from box.
2. Remove information packet. To prevent delay in
obtaining warranty coverage, fill out and mail in warranty card.
3. Remove tape from Crumb Tray and Toast Collector Pan.
NOTE: Remove the tube of lubricating oil taped to the bottom of the toast collector pan. Retain for future lubrication of the gear motor.
LOCATION
CAUTION Do not locate the toaster in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit. Do not place toaster in an area that restricts air flow around the motor compartment. Do not place toaster in direct discharge path of air conditioning vent or makeup air vent.
WARNING For safe and proper operation, the unit must be located a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Do not locate toaster under shelving or closer than 12" (31 cm) from the ceiling.
WARNING Allow a minimum of 1" (3 cm) clearance along the sides. Allow a clearance of 12" (31 cm) along the front and rear discharge to ensure proper operation and safety.
CAUTION Locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit.
CAUTION Do not place anything on top of the toaster; doing so could damage toaster or subject personnel to possible injury.
SET-UP
CAUTION The toasting of coated products such as garlic bread, cheese sandwiches and sweet rolls is NOT recommended. Residue will reduce toaster performance and could possibly ignite inside the toaster.
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!
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CAUTION When setting up the unit for operation, make sure power to the unit is off and the toaster is at room temperature. Failure to do so could result in personal injury.
Stacking Kit
The optional Stacking Hardware Kit allows you to put TQ-300’s or TQ-700’s on top of one another for greater capacity and variety of product.
NOTE: If units are to be stacked, see ACCESSORIES section for installation instructions.
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INSTALLATION
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Form No. TQM-0301
Conveyor Feeder Guide
The conveyor feeder guide is installed at the factory and can be used in two positions (Figure 5).
1. When in the upright position, the toaster is set for automatic feed. Bread products enter the toaster simply by placing them on the feeder guide and releasing.
2. For manual feeding of product, tip the feeder guide until it rests on top of the unit. In this position, bread products can be manually loaded by placing them directly on the conveyor belt.
CAUTION Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury.
Front and Rear Discharge
Toast-Qwik units can be set up so product discharges at either the front or rear of the unit.
1. For front discharge, install the toast collector pan in the front of the unit as shown in Figure 5. Pull the vane handle (rear of unit, Figure 6) until the discharge vane pivots fully in the rearward position.
2. For rear discharge, install the toast collector pan on
the rear of the unit as shown in Figure 6. Push the vane handle (Figure 6) forward until the discharge vane pivots fully in the forward position.
Toast Crumb Tray
The toast crumb tray can easily be removed by sliding it out from the front of the unit (Figure 5).
Thermostat Adjustment (TQ-700 Series except TQ-700H-S)
The thermostat adjustment screw is located on the lower right front of the unit (Figure 5). This thermostat controls the toasting chamber temperature. The thermostat is preset at the factory, but may be adjusted as follows:
1. Using a small screwdriver, carefully pry the black plastic plug from the cabinet.
2. Turn the adjustment screw (Figure 5) clockwise to increase temperature or counterclockwise to decrease the temperature.
NOTE: Do not turn screw more than 1/8 turn at a time. Allow at least 5 minutes for temperature to stabilize.
3. Re-install black plastic plug after adjustment is complete.
OPERATION
A
Figure 7. Control Panel – TQ-300, TQ-300BA,
TQ-700 and TQ-700H-S Models
Speed Control
Selector Switch
TQ-300, TQ-300BA, TQ-700 & TQ-700H-S MODELS
1. Plug cabinet into an electrical outlet of the correct voltage, size and plug configuration. See SPECIFICATIONS for details.
2. Turn the Selector Switch, located on the front panel, to “Toast” or “Buns.” See Figure 7.
NOTE: When toasting buns, bagels or other single sided bread products, place cut side down and set Selector Switch to the “Bun” position.
3. Turn the Speed Control to the lightest/fastest position while the unit heats up.
NOTE: Allow approximately 15 minutes for a warm-up period.
4. After warm-up period, set the Speed Control to medium position and toast two slices of bread product. Adjust the Speed Control to the desired amount of browning.
TOAST-QWIK
NOTE: To toast moist products such as English muffins, rye bread or whole wheat, slow the conveyor by turning the Speed Control knob to a slower/darker setting (clockwise).
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HATCO
TOAST-Qwik
R
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G
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D
A
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PERIODICALLY
K
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MOTOR
OFF
TOAST
OIL
BUNS
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OPERATION
8
Form No. TQM-0301
TQ-700H MODEL
1. Plug cabinet into an electrical outlet of the correct voltage, size and plug configuration. See SPECIFICATIONS for details.
2. Turn the Selector Switch, located on the front panel, to “Toast” or “Buns.” See Figure 8.
3. Turn the Top Color Control and Bottom Color Control to the lightest/fastest position while the unit heats up.
NOTE: Allow approximately 15 minutes for a warm-up period.
4. After warm-up period, set the top and bottom Color Controls to medium position and toast two slices of bread product. Adjust the Top and Bottom Color Controls to the desired amount of browning.
NOTE: To toast moist products such as English muffins, rye bread or whole wheat, slow the conveyor by turning the Speed Control knob to a slower/darker setting (clockwise).
TQ-700HBA MODEL
1. Plug cabinet into an electrical outlet of the correct voltage, size and plug configuration. See SPECIFICATIONS for details.
2. Turn the Selector Switch, located on the front panel, left or right to the “On” position. See Figure 9.
3. Turn the Color Control to the lightest position and Speed Control to the fastest position while the unit heats up.
NOTE: Allow approximately 15 minutes for a warm-up period.
4. After warm-up period, set the Color Control and Speed Control to medium position and toast two bread products. Adjust controls to the desired amount of browning.
NOTE: When toasting buns, bagels or other single sided bread products place the cut side up.
NOTE: Set the Color Control on “Standby” during non-peak periods of use. Heating elements are set at 50% of power in the Standby mode.
Figure 8. Control Panel – TQ-700H Model
Speed Control
Color Control
A
Figure 9. Control Panel – TQ-700HBA Model
Speed ControlColor Control
Selector Switch
Selector Switch
TOAST-QWIK
TOAST-QWIK
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S
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F
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A
D
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HATCO TOAST-Qwik
CUT SIDE UP
TOAST
G
I
L
STAND BY
R
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H
D
A
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K
E
TOP COLOR
R
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T
S
A
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F
S
L
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W
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TOAST
BOTTOM COLOR
OFF
BUNS
OIL
MOTOR
PERIODICALLY
HATCO TOAST-Qwik
CUT SIDE UP
TOAST
G
I
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STAND BY
R
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H
COLOR
D
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T
K
S
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A
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F
CONVEYOR SPEED
S
OFF
L
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ONON
OIL
MOTOR
PERIODICALLY
Page 11
MAINTENANCE
9
Form No. TQM-0301
GENERAL
The Hatco Toast-Qwik Electric Conveyor Toasters are designed for maximum durability and performance, with minimum maintenance.
WARNING To avoid any injury, turn the power switch off, unplug the unit from the power source and allow to cool before performing any maintenance.
CLEANING
Exterior
To preserve the bright finish of the unit, it is recommended that the exterior surfaces be wiped daily with a damp cloth. Stubborn stains may be removed with a good stainless steel cleaner or a non-abrasive cleaner. Hard to reach areas should be cleaned with a small brush and mild soap.
CAUTION Abrasive cleaners could scratch the finish of your Toast-Qwik toaster.
Toast Crumb Tray & Toast Collector Pan
Remove from unit and wash with soap and water, then rinse.
Conveyor Feeder Guide
Press in the two wire spokes and remove guide from unit. Wipe clean with a soft, damp cloth or soak the guide in a mild solution of 1 cup ammonia and 1 gallon of water (227 milliliters and 3.785 liters). Re-install guide by aligning wire spokes with holes in toaster.
LUBRICATION
The rear motor bearing requires periodic lubrication at recommended intervals.
CAUTION Failure to lubricate the rear motor bearing as recommended will reduce the operating life of the motor and possibly void the warranty.
1. Disconnect toaster from the power supply.
2. If being used for rear discharge, remove the collector pan from the rear of the unit.
3. Remove the toast ramp from the two support pins at the rear of the unit and slide the ramp forward.
!
4. Remove the right-hand chrome snap plug to gain access to the motor bearing. See Figure 10.
5. Lubricate the bearing by applying 10-12 drops of Mobil SHC 624 lubricant (Hatco part no.
05.01.018.00) to the bearing through the access hole. See Figure 11. Re-install the chrome plug.
6. Re-install the toast ramp. Make sure ramp is securely positioned over front and rear support pins.
7. Move discharge vane to desired position.
Motor Bearing Lubrication Schedule
24 hours operation . . . . . . . . . . . . . . . .Every 6 weeks
18 hour operation . . . . . . . . . . . . . . . . .Every 8 weeks
12 hour operation . . . . . . . . . . . . . . . .Every 12 weeks
Periodic operation . . . . . . . . . . . . . . . .Every 6 months
Figure 11. Access to Gear Motor Bearing
Figure 10. Access to Gear Motor
Oil here using Part No. 05.01.018.00 (rear bearing)
Motor Bearing
Page 12
10
Form No. TQM-0301
MAINTENANCE
WARNING If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
WARNING This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required.
WARNING Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
!
!
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Page 13
ACCESSORIES
11
Form No. TQM-0301
ADJUSTABLE LEGS
1. Carefully place unit on its side.
2. Remove the existing legs.
3. Thread the 4" (10 cm) adjustable legs into the existing leg holes on the bottom of the unit. See Figure 12.
4. After all legs are secure, return the unit to the upright position.
5. If unit is not level, use a 9/16" (14 mm) open-end wrench to adjust the foot of each leg until unit is level.
STACKING HARDWARE KIT
1. Remove crumb tray and toast tray from units.
2. Remove the side cover screws from the rear of the lower unit.
3. Tip the unit forward and remove rear legs.
4. Attach the stacking brackets to the unit with the original screws and re-install rear legs. Right side bracket has a notch cut out for the power cord. See Figure 13.
5. Set the unit upright.
6. Tip the upper unit forward and remove the back legs. Place upper unit onto lower unit, aligning the leg mounting holes with the holes in the stacking brackets.
7. Re-install rear legs through bracket holes into upper unit and remove front legs on upper toaster.
8. Re-install crumb tray and toast collector pan into unit.
ELECTRICAL RECEPTACLES
Various electrical receptacles are available for different applications. See the applicable ELECTRICAL RATING CHART for details.
Leg Adjustment
Adjust leg using a 9/16" (14 mm) open-end wrench and turning bottom of leg accordingly.
Leg Installation
Figure 12. Adjustable Legs
Figure 13. Stacking Units
Mount brackets to bottom unit
Mount upper unit on top of lower unit and secure to brackets with rear legs.
SHORTEN
LENGTHEN
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Form No. TQM-0301
1. PRODUCT WARRANTY
Hatco warrants the products that it manufactures (the “Products”) to be free from defects in materials and workmanship, under normal use and service, for a period of one (1) year from the date of purchase when installed and maintained in accordance with Hatco’s written instructions. Buyer must establish the product’s purchase date by returning Hatco’s Warranty Registration Card or by other means satisfactory to Hatco in its sole discretion.
Hatco warrants the following Product components to be free from defects in materials and workmanship from the date of purchase (subject to the foregoing conditions) for the period(s) of time and on the conditions listed below:
a) One (1) Year Parts and Labor PLUS One (1)
Additional Year Parts-Only Warranty:
Toaster Elements (metal sheathed) Drawer Warmer Elements (metal sheathed) Drawer Warmer Drawer Rollers and Slides Food Warmer Elements (metal sheathed) Infra-Black®Elements (metal sheathed) Display Warmer Elements (metal sheathed air heating) Holding Cabinet Elements (metal sheathed air heating) Cook and Hold Oven Elements (metal sheathed)
b) One (1) Year Parts and Labor PLUS Four (4)
Additional Years Parts-Only Warranty on pro-rated terms that Hatco will explain at Buyer’s Request:
Powermite Gas Booster Heater Tanks Mini Compact Tanks (stainless steel) 3CS and FR Tanks
c) One (1) Year Parts and Labor PLUS Four (4)
Additional Years Parts-Only Warranty PLUS Five (5) Year Parts-Only Warranty on pro­rated terms that Hatco will explain at Buyer’s Request:
Booster Heater Tanks (Castone
®
)
d) One (1) Year Parts-Only Warranty for
components not installed by Hatco:
Accessory Components (including but not limited to valves, gauges and remote switches)
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR PATENT OR OTHER INTELLECTUAL PROPERTY RIGHT INFRINGEMENT. Without limiting the generality of the foregoing, SUCH WARRANTIES DO NOT COVER: Coated incandescent light bulbs, fluorescent lamps, lamp warmer heat bulbs, glass components or Product failure in booster tank and fin tube heat exchanger caused by liming, sediment buildup, chemical attack or freezing in tanks, Product misuse, tampering or misapplication, improper installation, application of improper voltage, or recalibration of thermostats or high limit switches.
2. LIMITATION OF REMEDIES AND DAMAGES
Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely, at Hatco’s option, to repair or replacement by a Hatco-authorized service agency (other than where Buyer is located outside of the United States or Canada, in which case Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely to replacement of part under warranty) with respect to any claim made within the applicable warranty period referred to above. Without limiting the generality of the foregoing, all portable Products (as defined in N.S.F. 4-4.28.4) shall be delivered by Buyer, at its sole expense, to the nearest Hatco-authorized service agency for replacement or repair. Hatco reserves the right to accept or reject any such claim in whole or in part. Hatco will not accept the return of any Product without prior written approval from Hatco, and all such approved returns shall be made at Buyer’s sole expense. HATCO WILL NOT BE LIABLE, UNDER ANY CIRCUMSTANCES, FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR COSTS OR LOST PROFITS RESULTING FROM THE USE OF OR INABILITY TO USE THE PRODUCTS OR FROM THE PRODUCTS BEING INCORPORATED IN OR BECOMING A COMPONENT OF ANY OTHER PRODUCT OR GOODS.
HATCO LIMITED WARRANTY
Page 15
HATCO CORPORATION
P.O. Box 340500, Milwaukee, WI 53234-0500 U.S.A.
(800) 558-0607 (414) 671-6350
Parts & Service Fax (800) 690-2966 Int’l. Fax (414) 671-3976
www.hatcocorp.com
Part No. 07.04.291.00 Form No. TQM-0301
Printed in U.S.A. March 2001
HATCO AUTHORIZED PARTS DISTRIBUTORS
ALABAMA
Jones McLeod Appl. Svc. Birmingham 205-251-0159
ARIZONA
Auth. Comm. Food Equip. Phoenix 602-234-2443
Byassee Equipment Co. Phoenix 602-252-0402
CALIFORNIA
Industrial Electric Huntington Beach 714-379-7100
Chapman Appl. Service San Diego 619-298-7106
P & D Appliance S. San Francisco 650-635-1900
COLORADO
All City Service Denver 303-454-9500
Hawkins Commercial Appliance Englewood 303-781-5548
DELA
WARE
Food Equipment Service Wilmington 302-996-9363
FLORIDA
Whaley Foodservice Repair Jacksonville 904-725-7800 Nass Service Co., Inc. Orlando 407-425-2681 B.G.S.I. Pompano Beach 954-971-0456 Comm. Appliance Service Tampa 813-663-0313
GEORGIA
Southeastern Rest. Svc. Norcross 770-446-6177
HA
WAII
Burney’s Comm. Service, Inc. Honolulu 808-848-1466
Food Equip Parts & Service Honolulu 808-847-4871
ILLINOIS
Parts Town Broadview 708-865-7278
Eichenauer Elec. Service Decatur 217-429-4229 Midwest Elec. Appl. Service Elmhurst 630-279-8000 Cone’s Repair Service Moline 309-797-5323
INDIANA
Comm. Parts & Service, Inc. Indianapolis 317-545-9655
IOW
A
Electric Motor Service Co. Davenport 319-323-1823
KENTUCKY
Comm. Parts & Service, Inc. Louisville 502-367-1788
LOUISIANA
Chandlers Parts & Service Baton Rouge 225-272-6620
LOUISIANA (Continued)
Bana Comm. Parts, Inc. Shreveport 318-631-6550
MAR
YLAND
Electric Motor Service Baltimore 410-467-8080
GCS Service, Inc. Silver Spring 301-585-7550
MASSACHUSETTS
Ace Service Co., Inc. Needham 781-449-4220
MICHIGAN
Commercial Kitchen Service Bay City 517-893-4561
Bildons Appliance Service Detroit 248-478-3320
Midwest Food Equip. Service Grandville 616-261-2000
MINNESOT
A
GCS Service Minneapolis 612-546-4221
MISSOURI
GCS Service, Inc. Kansas City 816-920-5999
Commercial Kitchen Services St. Louis 314-890-0700
Kaemmerlen Parts & Service St. Louis 314-535-2222
NEBRASKA
Anderson Electric Omaha 402-341-1414
NEV
ADA
Burney’s Commercial Las Vegas 702-736-0006 Hi. Tech Commercial Service N. Las Vegas 702-649-4616
NEW JERSEY
Jay Hill Repair Fairfield 973-575-9145
Service Plus Flanders 973-691-6300
NEW YORK
Acme American Repairs, Inc. Brooklyn 718-456-6544 Alpro Service Co. Brooklyn 718-386-2515 Appliance Installation Buffalo 716-884-7425 Northern Parts Dist. Plattsburgh 518-563-3200 J. B. Brady, Inc. Syracuse 315-422-9271
NORTH CAROLINA
Authorized Appliance Charlotte 704-377-4501
OHIO
Akron/Canton Comm. Svc. Inc. Akron 330-753-6635
Certified Service Center Cincinnati 513-772-6600
GCS Service Columbus 614-476-3225
OHIO (Continued)
Electrical Appl. Repair Service Independence 216-459-8700 E. A. Wichman Co. Toledo 419-385-9121
OKLAHOMA
Hagar Rest. Service, Inc. Oklahoma City 405-235-2184
Krueger, Inc. Oklahoma City 405-528-8883
OREGON
Bressie Electric Co. Portland 503-231-7171
Ron’s Service, Inc. Portland 503-624-0890
PENNSYL
VANIA
Authorized Factory Service Coraopolis 412-262-2330
FAST Comm. Appl. Service Philadelphia 215-288-4800
GCS Service, Inc. Pittsburgh 412-787-1970
K & D Service Co. Harrisburg 717-236-9039
Elmer Schultz Services Philadelphia 215-627-5401
Electric Repair Co. Reading 610-376-5444
RHODE ISLAND
Marshall Electric Co. Providence 401-331-1163
SOUTH CAROLINA
Whaley Foodservice Repair W. Columbia 803-791-4420
TENNESSEE
Camp Electric Memphis 901-527-7543
TEXAS
City Kitchen Service Co. Austin 512-719-4445
Stove Parts Supply Fort Worth 817-831-0381
Armstrong Repair Service Houston 713-666-7100
Commercial Kitchen Repair Co. San Antonio 210-735-2811
San Antonio Rest. Equip. San Antonio 210-824-3271
UT
AH
Peterson’s Commercial Parts & Svc. Salt Lake City 801-487-3653
VIRGINIA
Daubers Norfolk 757-855-4097
Daubers Springfield 703-866-3600
W
ASHINGTON
Restaurant Appl. Service Seattle 206-524-8200
WISCONSIN
A.S.C., Inc. Madison 608-246-3160
A.S.C., Inc. Milwaukee 414-543-6460
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