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TQ-10
Service Manual
16 pgs418.37 Kb3
Installation Manual
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User Manual
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Part Manual
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General Manual
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Hatco TQ-10 Installation Manual

Toast Qwik
®
Electric Conveyor Toasters
TQ-10, TQ-15, TQ-400, TQ-800,
TQ-1200, TQ-1800 Series
Installation &
Operating Manual
I&W #07.05.124.00
Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual.
Form No. TQ2M-1005
i
CONTENTS
INTRODUCTION
The Hatco Toast-Qwik Electric Conveyor Toaster is specially designed to accelerate the toasting operation. Products for toasting pass through a heating chamber for rapid and thorough toasting. Moisture and sugar content, and thickness of bread product effect the ability to achieve the perfect toasted product. Conveyor speed and temperature determines the toasting color.
Hatco toasters are built with quality to meet the demands of foodservice operations and provide years of trouble-free performance. The metal­sheathed tubular heating elements are guaranteed against breakage and burnout for two years.
This manual provides the installation, safety and operating instructions for the Toast-Qwik Electric Conveyor Toasters. We recommend all installation, operating and safety instructions appearing in this
manual be read prior to installation or operation of your Hatco Electric Conveyor Toaster. Safety instructions that appear in this manual after a warning symbol and the words WARNING or
CAUTION printed in bold face are very important.
WARNING means there is the possibility of
serious injury or death to yourself or others.
CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Hatco Toast-Qwik Electric Conveyor Toaster is a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment.
Important Owner Information........................................i
Introduction ....................................................................i
Important Safety Information.......................................1
Model Descriptions.......................................................2
All Models................................................................2
Power Save Mode With Indicator Light...................2
ColorGuard System.................................................3
Specifications................................................................4
Electrical Rating Charts...........................................4
Plug Configurations.................................................6
Dimensions..............................................................6
Installation .....................................................................8
Assembly.................................................................8
Location...................................................................8
Set-Up .....................................................................9
Operation......................................................................11
TQ-10 & TQ-15 Models.........................................11
TQ-400, -405, -400H, -800, -805, -800H, -1200,
-1800 & -1800H ....................................................12
TQ-400BA, -800BA, -800HBA, -1800BA
& -1800HBA...........................................................12
Maintenance ................................................................14
General..................................................................14
Cleaning ................................................................14
Lubrication.............................................................14
Accessories.................................................................15
Hatco Limited Warranty..............................................16
Authorized Parts Distributors.....................Back Cover
IMPORTANT OWNER INFORMATION
Record the model number, serial number (identification decal located on the lower right hand side, front corner of the unit), voltage and purchase date of your Toast-Qwik
®
in the spaces below. Please have this information available when contacting Hatco for service assistance.
Model No. ________________________________ Serial No. ________________________________ Voltage __________________________________ Date of Purchase __________________________
Business 8:00 a.m. to 5:00 p.m. Hours: Central Standard Time
(Summer Hours: June to September – 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday
8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 Fax: (800) 690-2966 (Parts & Service)
(414) 671-3976 (International)
Additional information can be found by visiting our web site at www.hatcocorp.com
24-Hour 7-Day Parts & Service Assistance available in the United States and Canada by calling (800) 558-0607.
Form No. TQ2M-1005
1
IMPORTANT SAFETY INFORMATION
WARNINGS Plug toaster into a properly grounded electrical outlet of the correct voltage, size, and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size, and install the proper electrical outlet.
To avoid any injury, turn the power switch OFF, unplug the unit from the power source and allow to cool before performing any maintenance.
For safe and proper operation, the unit must be located at a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Do not locate toaster under shelving or closer than 12" (305 mm) from the ceiling.
To assure safe and proper operation while operating in the Front Discharge
mode, allow a minimum clearance of 1" (25 mm) along the sides and rear. Allow a minimum clearance of 12" (305 mm) along the front.
To assure safe and proper operation while operating in the Rear Discharge
mode, allow a minimum clearance of 1" (25 mm) along the sides. Allow a minimum clearance of 12" (305 mm) along the front and rear.
To prevent any injury or damage do not pull unit by power cord.
To prevent any injury, discontinue use if power cord is frayed or worn.
If the Warning light on the control panel is lit, appliance is malfunctioning. Turn OFF the power to the unit and allow to cool. Once cool, disconnect appliance from power supply and have unit serviced by a qualified technician.
If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690­2966 or International fax 414-671-3976.
This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required.
Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
CAUTIONS To avoid any injury or damage locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit and food.
Do not place anything on top of the toaster; doing so could damage toaster or subject personnel to possible injury.
The toasting of coated or buttered products such as garlic bread, cheese sandwiches and sweet rolls is NOT recommended. Residue will reduce toaster performance and could possibly ignite inside the toaster.
When setting up the unit for operation, make sure power to the unit is off and the toaster is at room temperature. Failure to do so could result in personal injury.
Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury.
To avoid damage to the unit or injury to personnel always operate toaster with crumb tray installed.
To avoid any injury, do not remove the crumb tray for cleaning until toaster is cool.
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
Form No. TQ2M-1005
2
IMPORTANT SAFETY INFORMATION
MODEL DESCRIPTIONS
CAUTIONS (CONTINUED) Unit is not weatherproof. For safe and proper operation the unit must be located indoors where the ambient air temperature is a minimum of 70°F (21°C) and a maximum of 85°F (29°C).
CAUTIONS Do not locate the toaster in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit. Do not place toaster in an area that restricts air flow around the front or rear of the unit. Do not place toaster in direct discharge path of air conditioning vent or makeup air vent.
Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Toast-Qwik toaster marring its appearance and making it susceptible to soil accumulation.
ALL MODELS
All Toast-Qwik®Electric Conveyor Toasters are fast, reliable and versatile, toasting 300 to 1800 slices of bread product per hour depending on the specific model. The front or rear discharge lets the operator place Toast-Qwik toaster where it is most convenient. Every Toast-Qwik toaster includes a toast collector pan, toast feed ramp, removable crumb tray and factory attached 6' (1829 mm) cord and plug.
TQ-10 MODEL
The TQ-10 model allows for toasting of bread products up to 1-1/2" (38 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 300 slices per hour for bread or bun products. The TQ-10 comes equipped with 4" (102 mm) adjustable legs.
TQ-15 MODEL
The TQ-15 model allows for toasting of moist or dense bread products up to 1-1/2" (38 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 240 slices per hour for bread or bun products. The TQ-15 comes equipped with 4" (102 mm) adjustable legs.
POWER SAVE MODE WITH INDICATOR LIGHT
All TQ-400, TQ-800, TQ-1200 and TQ-1800 series toasters have a Power Save mode. During the Power Save mode the indicator light on the control panel will flash. While the light is flashing the toaster is operating at 50% power. Full power can be restored within 5 minutes by pushing any button or adjusting any control knob.
Figure 1. TQ-10 Model Shown
Figure 2. TQ-800 Model Shown
Form No. TQ2M-1005
3
MODEL DESCRIPTIONS
COLORGUARD SYSTEM
All TQ-400, TQ-800, TQ-1200 and TQ-1800 series toasters use a patented ColorGuard Sensing System that monitors and automatically adjusts conveyor speed during high usage periods to assure toast color uniformity.
TQ-400 MODEL
The TQ-400 model allows for toasting of bread products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 360 slices per hour for bread or bun products.
TQ-405 MODEL
The TQ-405 model allows for toasting of moist or dense bread products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 240 slices per hour for bread or bun products.
TQ-400H MODEL
The TQ-400H model has a 3" (76 mm) wide opening allowing for toasting of bread products up to 2-3/4" (70 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 360 slices per hour for bread or bun products.
TQ-400BA MODEL
The TQ-400BA model allows for quick single-sided toasting of sliced bagels or bun products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Most products can be toasted in as little as 45 seconds. Capacity is up to 360 bagel halves per hour. Toasts cut side facing up.
TQ-800 MODEL
The TQ-800 model allows for toasting of bread products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 800 slices per hour for bread or bun products.
TQ-805 MODEL
The TQ-805 model allows for toasting of moist or dense bread products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 550 slices per hour for bread or bun products.
TQ-800H MODEL
The TQ-800H model has a 3" (76 mm) wide opening allowing for toasting of bread products up to 2-3/4" (70 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 800 slices per hour for bread or bun products.
TQ-800BA MODEL
The TQ-800BA model allows for quick single-sided toasting of sliced bagels or bun products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Most
products can be toasted in as little as 30 seconds. Capacity is up to 800 bagel or bun halves per hour. Toasts cut side facing up.
TQ-800HBA MODEL
The TQ-800HBA model is designed to provide the flexibility and performance to toast one side of sliced bagels or bun products in as little as 30 seconds. Capacity is more than 800 bagel or bun halves per hour. Toasts cut side facing up. Maximum product size allowed is 2-3/4" (70 mm) thick and 9-5/8" (244 mm) wide.
TQ-1200 MODEL
The TQ-1200 is a high speed toaster which has an accelerated conveyor system allowing faster toasting during periods of high demand. Two slices of bread products can be toasted in as little as 15 seconds. This model is capable of toasting bread products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide.
TQ-1800 MODEL
The TQ-1800 model allows for toasting of bread products up to 1-3/4" (44 mm) thick and 13-5/8" (346 mm) wide. Capacity is up to 1800 slices per hour for bread or bun products when 3 products are placed side by side.
TQ-1800H MODEL
The TQ-1800H model has a 3" (76 mm) wide opening allowing for toasting of bread products up to 2-3/4" (70 mm) thick and 13-5/8" (346 mm) wide. Capacity is up to 1800 slices per hour for bread or bun products when 3 products are placed side by side to be toasted.
TQ-1800BA MODEL
The TQ-1800BAmodel allows for quick single-sided toasting of sliced bagels or bun products up to 1-3/4" (44 mm) thick and 13-5/8" (346 mm) wide. Most products can be toasted in as little as 15 seconds. Capacity is up to 1800 bagel or bun halves per hour . Toasts cut side facing up.
TQ-1800HBA MODEL
The TQ-1800HBA model is designed to provide the flexibility and performance to toast one side of sliced bagels or bun products in as little as 15 seconds. Capacity is more than 1800 bagel or bun halves per hour. Toasts cut side facing up. Maximum product size allowed is 2-3/4" (70 mm) thick and 13-5/8" (346 mm) wide when 3 products are placed side by side.
Form No. TQ2M-1005
4
SPECIFICATIONS
ELECTRICAL RATING CHART – TQ-10 MODELS
ELECTRICAL RATING CHART – TQ-400 SERIES
* NEMA 5-20P for Canada
NOTE: TQ-10 220-230 Volt (CE) and 230-240 Volt (CE) available with either CEE 7/7 Schuko, BS 1363 or AS 3112 plug. See Plug Configurations for details.
NOTE: TQ-15 220-230 Volt (CE) and 230-240 Volt (CE) available with either CEE 7/7 Schuko, BS 1363 or AS 3112 plug. See Plug Configurations for details.
Shaded area reflects export models only.
Shaded area reflects export models only.
NOTE: TQ-400, TQ-405, TQ-400H, and TQ-400BA 220-230 Volt (CE) and 230-240 Volt (CE) available with either CEE 7/7 Schuko, BS 1363 or AS 3112 plug. See Plug Configurations for details.
Shaded area reflects export models only.
ELECTRICAL RATING CHART – TQ-15 MODELS
* NEMA 5-20P for Canada
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-10 120 60 1800 15.0 NEMA 5-15P* 34 lbs. (15 kg)
208 60 1830 8.8 NEMA 6-15P 34 lbs. (15 kg) 240 60 1830 7.6 NEMA 6-15P 34 lbs. (15 kg)
200 50/60 2070 10.4 AS 3112 34 lbs. (15 kg) 220-230 (CE) 50/60 1866-2048 8.5-8.9 See Note 34 lbs. (15 kg) 230-240 (CE) 50/60 2048-2221 8.9-9.3 See Note 34 lbs. (15 kg)
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-400 120 60 1800 15.0 NEMA 5-15P* 46 lbs. (21 kg)
208 60 2230 10.7 NEMA 6-15P 46 lbs. (21 kg)
240 60 2230 9.3 NEMA 6-15P 46 lbs. (21 kg)
200 50/60 2064 10.3 AS 3112 46 lbs. (21 kg) 220-230 (CE) 50/60 1860-2030 8.5-8.8 See Note 46 lbs. (21 kg) 230-240 (CE) 50/60 2030-2210 8.8-9.2 See Note 46 lbs. (21 kg)
TQ-405 220-230 (CE) 50/60 2131-2330 9.7-10.1 See Note 46 lbs. (21 kg)
230-240 (CE) 50/60 2030-2210 8.8-9.2 See Note 46 lbs. (21 kg)
TQ-400H 208 60 2230 10.7 NEMA 6-15P 46 lbs. (21 kg)
240 60 2230 9.3 NEMA 6-15P 46 lbs. (21 kg)
200 50/60 2064 10.3 AS 3112 46 lbs. (21 kg) 220-230 (CE) 50/60 2131-2330 9.7-10.1 See Note 46 lbs. (21 kg) 230-240 (CE) 50/60 2030-2210 8.8-9.2 See Note 46 lbs. (21 kg)
TQ-400BA 120 60 1780 14.8 NEMA 5-15P* 46 lbs. (21 kg)
208 60 1880 9.0 NEMA 6-15P 46 lbs. (21 kg)
240 60 1880 7.8 NEMA 6-15P 46 lbs. (21 kg)
200 50/60 1848 9.2 AS 3112 46 lbs. (21 kg) 220-230 (CE) 50/60 1765-1930 8.0-8.4 See Note 46 lbs. (21 kg) 230-240 (CE) 50/60 1930-2100 8.4-8.8 See Note 46 lbs. (21 kg)
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-15 220-230 (CE) 50/60 2131-2330 9.7-10.1 See Note 34 lbs. (15 kg)
230-240 (CE) 50/60 2048-2221 8.9-9.3 See Note 34 lbs. (15 kg)
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