Hatco TQ-10 Installation Manual

Page 1
Toast Qwik
®
Electric Conveyor Toasters
TQ-10, TQ-15, TQ-400, TQ-800,
TQ-1200, TQ-1800 Series
Installation &
Operating Manual
I&W #07.05.124.00
Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual.
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Form No. TQ2M-1005
i
CONTENTS
INTRODUCTION
The Hatco Toast-Qwik Electric Conveyor Toaster is specially designed to accelerate the toasting operation. Products for toasting pass through a heating chamber for rapid and thorough toasting. Moisture and sugar content, and thickness of bread product effect the ability to achieve the perfect toasted product. Conveyor speed and temperature determines the toasting color.
Hatco toasters are built with quality to meet the demands of foodservice operations and provide years of trouble-free performance. The metal­sheathed tubular heating elements are guaranteed against breakage and burnout for two years.
This manual provides the installation, safety and operating instructions for the Toast-Qwik Electric Conveyor Toasters. We recommend all installation, operating and safety instructions appearing in this
manual be read prior to installation or operation of your Hatco Electric Conveyor Toaster. Safety instructions that appear in this manual after a warning symbol and the words WARNING or
CAUTION printed in bold face are very important.
WARNING means there is the possibility of
serious injury or death to yourself or others.
CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Hatco Toast-Qwik Electric Conveyor Toaster is a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment.
Important Owner Information........................................i
Introduction ....................................................................i
Important Safety Information.......................................1
Model Descriptions.......................................................2
All Models................................................................2
Power Save Mode With Indicator Light...................2
ColorGuard System.................................................3
Specifications................................................................4
Electrical Rating Charts...........................................4
Plug Configurations.................................................6
Dimensions..............................................................6
Installation .....................................................................8
Assembly.................................................................8
Location...................................................................8
Set-Up .....................................................................9
Operation......................................................................11
TQ-10 & TQ-15 Models.........................................11
TQ-400, -405, -400H, -800, -805, -800H, -1200,
-1800 & -1800H ....................................................12
TQ-400BA, -800BA, -800HBA, -1800BA
& -1800HBA...........................................................12
Maintenance ................................................................14
General..................................................................14
Cleaning ................................................................14
Lubrication.............................................................14
Accessories.................................................................15
Hatco Limited Warranty..............................................16
Authorized Parts Distributors.....................Back Cover
IMPORTANT OWNER INFORMATION
Record the model number, serial number (identification decal located on the lower right hand side, front corner of the unit), voltage and purchase date of your Toast-Qwik
®
in the spaces below. Please have this information available when contacting Hatco for service assistance.
Model No. ________________________________ Serial No. ________________________________ Voltage __________________________________ Date of Purchase __________________________
Business 8:00 a.m. to 5:00 p.m. Hours: Central Standard Time
(Summer Hours: June to September – 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday
8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 Fax: (800) 690-2966 (Parts & Service)
(414) 671-3976 (International)
Additional information can be found by visiting our web site at www.hatcocorp.com
24-Hour 7-Day Parts & Service Assistance available in the United States and Canada by calling (800) 558-0607.
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Form No. TQ2M-1005
1
IMPORTANT SAFETY INFORMATION
WARNINGS Plug toaster into a properly grounded electrical outlet of the correct voltage, size, and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size, and install the proper electrical outlet.
To avoid any injury, turn the power switch OFF, unplug the unit from the power source and allow to cool before performing any maintenance.
For safe and proper operation, the unit must be located at a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Do not locate toaster under shelving or closer than 12" (305 mm) from the ceiling.
To assure safe and proper operation while operating in the Front Discharge
mode, allow a minimum clearance of 1" (25 mm) along the sides and rear. Allow a minimum clearance of 12" (305 mm) along the front.
To assure safe and proper operation while operating in the Rear Discharge
mode, allow a minimum clearance of 1" (25 mm) along the sides. Allow a minimum clearance of 12" (305 mm) along the front and rear.
To prevent any injury or damage do not pull unit by power cord.
To prevent any injury, discontinue use if power cord is frayed or worn.
If the Warning light on the control panel is lit, appliance is malfunctioning. Turn OFF the power to the unit and allow to cool. Once cool, disconnect appliance from power supply and have unit serviced by a qualified technician.
If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690­2966 or International fax 414-671-3976.
This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required.
Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
CAUTIONS To avoid any injury or damage locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit and food.
Do not place anything on top of the toaster; doing so could damage toaster or subject personnel to possible injury.
The toasting of coated or buttered products such as garlic bread, cheese sandwiches and sweet rolls is NOT recommended. Residue will reduce toaster performance and could possibly ignite inside the toaster.
When setting up the unit for operation, make sure power to the unit is off and the toaster is at room temperature. Failure to do so could result in personal injury.
Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury.
To avoid damage to the unit or injury to personnel always operate toaster with crumb tray installed.
To avoid any injury, do not remove the crumb tray for cleaning until toaster is cool.
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
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Form No. TQ2M-1005
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IMPORTANT SAFETY INFORMATION
MODEL DESCRIPTIONS
CAUTIONS (CONTINUED) Unit is not weatherproof. For safe and proper operation the unit must be located indoors where the ambient air temperature is a minimum of 70°F (21°C) and a maximum of 85°F (29°C).
CAUTIONS Do not locate the toaster in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit. Do not place toaster in an area that restricts air flow around the front or rear of the unit. Do not place toaster in direct discharge path of air conditioning vent or makeup air vent.
Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Toast-Qwik toaster marring its appearance and making it susceptible to soil accumulation.
ALL MODELS
All Toast-Qwik®Electric Conveyor Toasters are fast, reliable and versatile, toasting 300 to 1800 slices of bread product per hour depending on the specific model. The front or rear discharge lets the operator place Toast-Qwik toaster where it is most convenient. Every Toast-Qwik toaster includes a toast collector pan, toast feed ramp, removable crumb tray and factory attached 6' (1829 mm) cord and plug.
TQ-10 MODEL
The TQ-10 model allows for toasting of bread products up to 1-1/2" (38 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 300 slices per hour for bread or bun products. The TQ-10 comes equipped with 4" (102 mm) adjustable legs.
TQ-15 MODEL
The TQ-15 model allows for toasting of moist or dense bread products up to 1-1/2" (38 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 240 slices per hour for bread or bun products. The TQ-15 comes equipped with 4" (102 mm) adjustable legs.
POWER SAVE MODE WITH INDICATOR LIGHT
All TQ-400, TQ-800, TQ-1200 and TQ-1800 series toasters have a Power Save mode. During the Power Save mode the indicator light on the control panel will flash. While the light is flashing the toaster is operating at 50% power. Full power can be restored within 5 minutes by pushing any button or adjusting any control knob.
Figure 1. TQ-10 Model Shown
Figure 2. TQ-800 Model Shown
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Form No. TQ2M-1005
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MODEL DESCRIPTIONS
COLORGUARD SYSTEM
All TQ-400, TQ-800, TQ-1200 and TQ-1800 series toasters use a patented ColorGuard Sensing System that monitors and automatically adjusts conveyor speed during high usage periods to assure toast color uniformity.
TQ-400 MODEL
The TQ-400 model allows for toasting of bread products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 360 slices per hour for bread or bun products.
TQ-405 MODEL
The TQ-405 model allows for toasting of moist or dense bread products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 240 slices per hour for bread or bun products.
TQ-400H MODEL
The TQ-400H model has a 3" (76 mm) wide opening allowing for toasting of bread products up to 2-3/4" (70 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 360 slices per hour for bread or bun products.
TQ-400BA MODEL
The TQ-400BA model allows for quick single-sided toasting of sliced bagels or bun products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Most products can be toasted in as little as 45 seconds. Capacity is up to 360 bagel halves per hour. Toasts cut side facing up.
TQ-800 MODEL
The TQ-800 model allows for toasting of bread products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 800 slices per hour for bread or bun products.
TQ-805 MODEL
The TQ-805 model allows for toasting of moist or dense bread products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 550 slices per hour for bread or bun products.
TQ-800H MODEL
The TQ-800H model has a 3" (76 mm) wide opening allowing for toasting of bread products up to 2-3/4" (70 mm) thick and 9-5/8" (244 mm) wide. Capacity is up to 800 slices per hour for bread or bun products.
TQ-800BA MODEL
The TQ-800BA model allows for quick single-sided toasting of sliced bagels or bun products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide. Most
products can be toasted in as little as 30 seconds. Capacity is up to 800 bagel or bun halves per hour. Toasts cut side facing up.
TQ-800HBA MODEL
The TQ-800HBA model is designed to provide the flexibility and performance to toast one side of sliced bagels or bun products in as little as 30 seconds. Capacity is more than 800 bagel or bun halves per hour. Toasts cut side facing up. Maximum product size allowed is 2-3/4" (70 mm) thick and 9-5/8" (244 mm) wide.
TQ-1200 MODEL
The TQ-1200 is a high speed toaster which has an accelerated conveyor system allowing faster toasting during periods of high demand. Two slices of bread products can be toasted in as little as 15 seconds. This model is capable of toasting bread products up to 1-3/4" (44 mm) thick and 9-5/8" (244 mm) wide.
TQ-1800 MODEL
The TQ-1800 model allows for toasting of bread products up to 1-3/4" (44 mm) thick and 13-5/8" (346 mm) wide. Capacity is up to 1800 slices per hour for bread or bun products when 3 products are placed side by side.
TQ-1800H MODEL
The TQ-1800H model has a 3" (76 mm) wide opening allowing for toasting of bread products up to 2-3/4" (70 mm) thick and 13-5/8" (346 mm) wide. Capacity is up to 1800 slices per hour for bread or bun products when 3 products are placed side by side to be toasted.
TQ-1800BA MODEL
The TQ-1800BAmodel allows for quick single-sided toasting of sliced bagels or bun products up to 1-3/4" (44 mm) thick and 13-5/8" (346 mm) wide. Most products can be toasted in as little as 15 seconds. Capacity is up to 1800 bagel or bun halves per hour . Toasts cut side facing up.
TQ-1800HBA MODEL
The TQ-1800HBA model is designed to provide the flexibility and performance to toast one side of sliced bagels or bun products in as little as 15 seconds. Capacity is more than 1800 bagel or bun halves per hour. Toasts cut side facing up. Maximum product size allowed is 2-3/4" (70 mm) thick and 13-5/8" (346 mm) wide when 3 products are placed side by side.
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Form No. TQ2M-1005
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SPECIFICATIONS
ELECTRICAL RATING CHART – TQ-10 MODELS
ELECTRICAL RATING CHART – TQ-400 SERIES
* NEMA 5-20P for Canada
NOTE: TQ-10 220-230 Volt (CE) and 230-240 Volt (CE) available with either CEE 7/7 Schuko, BS 1363 or AS 3112 plug. See Plug Configurations for details.
NOTE: TQ-15 220-230 Volt (CE) and 230-240 Volt (CE) available with either CEE 7/7 Schuko, BS 1363 or AS 3112 plug. See Plug Configurations for details.
Shaded area reflects export models only.
Shaded area reflects export models only.
NOTE: TQ-400, TQ-405, TQ-400H, and TQ-400BA 220-230 Volt (CE) and 230-240 Volt (CE) available with either CEE 7/7 Schuko, BS 1363 or AS 3112 plug. See Plug Configurations for details.
Shaded area reflects export models only.
ELECTRICAL RATING CHART – TQ-15 MODELS
* NEMA 5-20P for Canada
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-10 120 60 1800 15.0 NEMA 5-15P* 34 lbs. (15 kg)
208 60 1830 8.8 NEMA 6-15P 34 lbs. (15 kg) 240 60 1830 7.6 NEMA 6-15P 34 lbs. (15 kg)
200 50/60 2070 10.4 AS 3112 34 lbs. (15 kg) 220-230 (CE) 50/60 1866-2048 8.5-8.9 See Note 34 lbs. (15 kg) 230-240 (CE) 50/60 2048-2221 8.9-9.3 See Note 34 lbs. (15 kg)
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-400 120 60 1800 15.0 NEMA 5-15P* 46 lbs. (21 kg)
208 60 2230 10.7 NEMA 6-15P 46 lbs. (21 kg)
240 60 2230 9.3 NEMA 6-15P 46 lbs. (21 kg)
200 50/60 2064 10.3 AS 3112 46 lbs. (21 kg) 220-230 (CE) 50/60 1860-2030 8.5-8.8 See Note 46 lbs. (21 kg) 230-240 (CE) 50/60 2030-2210 8.8-9.2 See Note 46 lbs. (21 kg)
TQ-405 220-230 (CE) 50/60 2131-2330 9.7-10.1 See Note 46 lbs. (21 kg)
230-240 (CE) 50/60 2030-2210 8.8-9.2 See Note 46 lbs. (21 kg)
TQ-400H 208 60 2230 10.7 NEMA 6-15P 46 lbs. (21 kg)
240 60 2230 9.3 NEMA 6-15P 46 lbs. (21 kg)
200 50/60 2064 10.3 AS 3112 46 lbs. (21 kg) 220-230 (CE) 50/60 2131-2330 9.7-10.1 See Note 46 lbs. (21 kg) 230-240 (CE) 50/60 2030-2210 8.8-9.2 See Note 46 lbs. (21 kg)
TQ-400BA 120 60 1780 14.8 NEMA 5-15P* 46 lbs. (21 kg)
208 60 1880 9.0 NEMA 6-15P 46 lbs. (21 kg)
240 60 1880 7.8 NEMA 6-15P 46 lbs. (21 kg)
200 50/60 1848 9.2 AS 3112 46 lbs. (21 kg) 220-230 (CE) 50/60 1765-1930 8.0-8.4 See Note 46 lbs. (21 kg) 230-240 (CE) 50/60 1930-2100 8.4-8.8 See Note 46 lbs. (21 kg)
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-15 220-230 (CE) 50/60 2131-2330 9.7-10.1 See Note 34 lbs. (15 kg)
230-240 (CE) 50/60 2048-2221 8.9-9.3 See Note 34 lbs. (15 kg)
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Form No. TQ2M-1005
5
SPECIFICATIONS
ELECTRICAL RATING CHART – TQ-800 SERIES
ELECTRICAL RATING CHART – TQ-1200 MODELS
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-1200 208 60 4030 19.4 NEMA 6-30P 52 lbs. (24 kg)
240 60 4030 16.8 NEMA 6-30P 52 lbs. (24 kg)
ELECTRICAL RATING CHART – TQ-1800 MODELS
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-1800 208 60 4440 21.4 NEMA 6-30P 75 lbs. (34 kg)
240 60 4440 18.5 NEMA 6-30P 75 lbs. (34 kg)
TQ-1800H 208 60 4650 22.4 NEMA 6-30P 75 lbs. (34 kg)
240 60 4650 19.4 NEMA 6-30P 75 lbs. (34 kg)
TQ-1800BA 208 60 4580 22.0 NEMA 6-30P 75 lbs. (34 kg)
240 60 4580 19.1 NEMA 6-30P 75 lbs. (34 kg)
TQ-1800HBA 208 60 4580 22.0 NEMA 6-30P 75 lbs. (34 kg)
240 60 4580 19.1 NEMA 6-30P 75 lbs. (34 kg)
NOTE: TQ-800, TQ-805, TQ-800H, TQ-800BA and TQ-800HBA 200 Volt (no CE), 220-230 Volt (CE) and 230-240 Volt (CE) equipped with 6' (1829 mm) cord attached, no plug.
Shaded area reflects export models only.
* NEMA 6-20P for Canada
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TQ-800 208 60 3330 16.0 NEMA 6-20P 52 lbs. (24 kg)
240 60 3330 13.9 NEMA 6-15P* 52 lbs. (24 kg)
200 50/60 3080 15.4 See Note 52 lbs. (24 kg) 220-230 (CE) 50/60 3046-3330 13.8-14.5 See Note 52 lbs. (24 kg) 230-240 (CE) 50/60 3330-3625 14.5-15.1 See Note 52 lbs. (24 kg)
TQ-805 230-240 (CE) 50/60 3330-3625 14.5-15.1 See Note 52 lbs. (24 kg)
TQ-800H 208 60 3330 16.0 NEMA 6-20P 52 lbs. (24 kg)
240 60 3330 13.9 NEMA 6-15P* 52 lbs. (24 kg)
200 50/60 3080 15.4 See Note 52 lbs. (24 kg) 220-230 (CE) 50/60 3046-3330 13.8-14.5 See Note 52 lbs. (24 kg) 230-240 (CE) 50/60 3330-3625 14.5-15.1 See Note 52 lbs. (24 kg)
TQ-800BA 208 60 3280 15.8 NEMA 6-20P 52 lbs. (24 kg)
240 60 3280 13.7 NEMA 6-15P* 52 lbs. (24 kg)
200 50/60 3033 15.1 See Note 52 lbs. (24 kg) 220-230 (CE) 50/60 2817-3080 12.8-13.4 See Note 52 lbs. (24 kg) 230-240 (CE) 50/60 3080-3354 13.4-14.0 See Note 52 lbs. (24 kg)
TQ-800HBA 208 60 3280 15.8 NEMA 6-20P 52 lbs. (24 kg)
240 60 3280 13.7 NEMA 6-15P* 52 lbs. (24 kg)
200 50/60 3033 15.1 See Note 52 lbs. (24 kg) 220-230 (CE) 50/60 2817-3080 12.8-13.4 See Note 52 lbs. (24 kg) 230-240 (CE) 50/60 3080-3354 13.4-14.0 See Note 52 lbs. (24 kg)
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Form No. TQ2M-1005
6
SPECIFICATIONS
Leg
Width Depth Height Height
Model (A) (B) (C) (D)
TQ-10 14-1/2" 17-3/4" 4" 13-3/4"
(368 mm) (451 mm) (102 mm) (349 mm)
TQ-15 14-1/2" 17-3/4" 4" 13-3/4"
(368 mm) (451 mm) (102 mm) (349 mm)
DIMENSIONS – TQ-10 & TQ-15 MODELS
A
C
B
D
PLUG CONFIGURATIONS
Units are supplied from the factory with an electrical cord and plug installed. Plugs are supplied according to the applications as shown in Figure 3.
WARNING Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet.
WARNING To prevent any injury or damage do not pull unit by power cord.
WARNING To prevent any injury, discontinue use if power cord is frayed or worn.
NEMA 5-15P
NEMA 6-20P NEMA 6-30P
NEMA 6-15P
Figure 3. Plug Configurations
AS 3112 CEE 7/7 Schuko
BS 1363
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Form No. TQ2M-1005
7
SPECIFICATIONS
Leg
Width Depth Height Height
Model (A) (B) (C) (D)
TQ-400 14-1/2" 17-3/4" 1" 14-7/8"
(368 mm) (451 mm) (25 mm) (378 mm)
TQ-405 14-1/2" 17-3/4" 1" 14-7/8"
(368 mm) (451 mm) (25 mm) (378 mm)
TQ-400H 14-1/2" 17-3/4" 1" 15-7/8"
(368 mm) (451 mm) (25 mm) (403 mm)
TQ-400BA 14-1/2" 17-3/4" 1" 14-7/8"
(368 mm) (451 mm) (25 mm) (378 mm)
TQ-800 14-1/2" 22-3/4" 1" 16-5/8"
(368 mm) (578 mm) (25 mm) (422 mm)
TQ-805 14-1/2" 22-3/4" 1" 16-5/8"
(368 mm) (578 mm) (25 mm) (422 mm)
TQ-800H 14-1/2" 22-3/4" 1" 16-5/8"
(368 mm) (578 mm) (25 mm) (422 mm)
TQ-800BA 14-1/2" 22-3/4" 1" 16-5/8"
(368 mm) (578 mm) (25 mm) (422 mm)
TQ-800HBA 14-1/2" 22-3/4" 1" 16-5/8"
(368 mm) (578 mm) (25 mm) (422 mm)
TQ-1200 14-1/2" 22-3/4" 1" 16-5/8"
(368 mm) (578 mm) (25 mm) (422 mm)
TQ-1800 18-1/2" 22-3/4" 1" 16-5/8"
(470 mm) (578 mm) (25 mm) (422 mm)
TQ-1800H 18-1/2" 22-3/4" 1" 16-5/8"
(470 mm) (578 mm) (25 mm) (422 mm)
TQ-1800BA 18-1/2" 22-3/4" 1" 16-5/8"
(470 mm) (578 mm) (25 mm) (422 mm)
TQ-1800HBA 18-1/2" 22-3/4" 1" 16-5/8"
(470 mm) (578 mm) (25 mm) (422 mm)
DIMENSIONS – TQ 400, -405, -400H, -800, -805, -1200 & -1800 SERIES
A
C
B
D
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Form No. TQ2M-1005
8
INSTALLATION
ASSEMBLY
1. Remove unit from box.
2. Remove information packet. To prevent delay
in obtaining warranty coverage, fill out and mail in warranty card to Hatco.
3. Remove tape from Discharge Chute, Crumb Tray and Toast Collector Pan. See Figure 4.
4. If toaster is not level adjust the foot of each leg until level. (TQ-10 & TQ-15 models use 9/16" (14 mm) open-end wrench to adjust leg height.)
LOCATION
CAUTION Do not locate the toaster in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit. Do not place toaster in an area that restricts air flow around the front or rear of the unit. Do not place toaster in direct discharge path of air conditioning vent or makeup air vent.
WARNING For safe and proper operation, the unit must be located a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Do not locate toaster under shelving or closer than 12" (305 mm) from the ceiling.
WARNING To assure safe and proper operation while operating in the Front Discharge
mode, allow a minimum clearance of 1" (25 mm) along the sides and rear. Allow a minimum clearance of 12" (305 mm) along the front.
WARNING To assure safe and proper operation while operating in the Rear Discharge
mode, allow a minimum clearance of 1" (25 mm) along the sides. Allow a minimum clearance of 12" (305 mm) along the front and rear.
Figure 5. Adjustable Legs (TQ-10 & TQ-15 Models Only)
Figure 4. Front View – TQ-400 Model Shown
LENGTHEN
SHORTEN
Leg Adjustment
Adjust leg using a 9/16" (14 mm) open-end wrench and turning bottom of leg accordingly.
CAUTION To avoid any injury or damage locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit and food.
CAUTION Do not place anything on top of the toaster; doing so could damage toaster or subject personnel to possible injury.
Crumb Tray
Discharge Chute
Toast Collector Pan
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Form No. TQ2M-1005
9
INSTALLATION
SET-UP
CAUTION Unit is not weatherproof. For safe and proper operation the unit must be located indoors where the ambient air temperature is a minimum of 70°F (21°C) and a maximum of 85°F (29°C).
CAUTION The toasting of coated or buttered products such as garlic bread, cheese sandwiches and sweet rolls is NOT recommended. Residue will reduce toaster performance and could possibly ignite inside the toaster.
CAUTION When setting up the unit for operation, make sure power to the unit is off and the toaster is at room temperature. Failure to do so could result
in personal injury.
TOAST FEED RAMP
The toast feed ramp is installed at the factory and can be used in two positions. See Figure 6.
1. When in the upright position, the toaster is set for automatic feed. Bread products enter the toaster by placing them on the feed ramp and releasing.
2. For manual feeding of product, tip the feed ramp until it rests on top of the unit. In this position bread products can be manually loaded by placing directly on the conveyor belt.
CAUTION Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury.
TOAST CRUMB TRAY
Install toast crumb tray directly below the conveyor belt and below the stop pins. Insert until the front of the crumb tray meets the stop pins. See Figure 7.
CAUTION To avoid damage to the unit or injury to personnel always operate toaster with crumb tray installed.
CAUTION To avoid any injury, do not remove the crumb tray for cleaning until toaster is cool.
Figure 7. Toast Crumb Tray
Figure 6. Toast Feed Ramp
Toast Crumb
Tray
Stop Pins
Page 12
Form No. TQ2M-1005
10
INSTALLATION
Figure 10. TQ-400, -800, -1200 & -1800 Series
Front Discharge
Figure 11. TQ-400, -800, -1200 & -1800 Series
Rear Discharge
Discharge
Chute
Collector Pan
Figure 8. TQ-10 & TQ-15 Front Discharge
Figure 9. TQ-10 & TQ-15 Rear Discharge
FRONT OR REAR DISCHARGE
Toast-Qwik®units can be set up so toasted product discharges at either the front or the rear of the unit.
WARNING To assure safe and proper operation while operating in the Front Discharge
mode, allow a minimum clearance of 1" (25 mm) along the sides and rear. Allow a minimum clearance of 12" (305 mm) along the front.
WARNING To assure safe and proper operation while operating in the Rear Discharge
mode, allow a minimum clearance of 1" (25 mm) along the sides. Allow a minimum clearance of 12" (305 mm) along the front and rear.
TQ-10 & TQ-15 MODELS ONLY
The TQ-10 & TQ-15 models use a one piece discharge chute/collector pan. The installation location determines discharge area.
For front discharge
install toaster chute from the front of the toaster with the curved end inward and the rear lip of the chute on the rear most pins. See Figure 8.
For rear discharge
install toaster chute from the rear of the toaster with the curved end in, and the lip of the chute over the inside set of pins. See Figure 9.
TQ-400, -800, -1200 & -1800 SERIES
TQ-400, -800, -1200 and -1800 series toasters use a separate discharge chute and collector pan.
For front discharge
install the chute first by placing the curved end inward until the rear lip of the chute is on the upper most set of pins and the front slots on the chute are on the inside set of pins. Position the collector pan, with the open end in first, over the remaining sets of pins. Align slanted notches
over
the pins and lower into place. See Figure 10.
For rear discharge
the TQ-400, -800, -1200 and
-1800 series toasters do not use the discharge chute. If the chute is installed remove it. To set-up toaster for rear discharge position, install the collector pan, with the open end first, over the set of pins at the rear of the unit. Align the straight notches over the pins and lower into place. See Figure 11.
Page 13
Form No. TQ2M-1005
11
OPERATION
Figure 12. Control Panel – TQ-10 & TQ-15 Models
Color Control
Top Heat On/Off Switch
Bottom Heat On/Off Switch
TQ-10 & TQ-15 MODELS
1. Plug toaster into a properly grounded electrical outlet of the correct voltage, size and plug configuration. See SPECIFICATIONS for details.
2. To toast the top
and bottom sidesof the bread, place the TOP HEAT and BOTTOM HEAT switches in the ON position.
To toast on the top side only, place the TOP HEAT switch in the ON position and the BOTTOM HEAT switch in the OFF position.
To toast on the bottom
side only, place the
TOP HEAT switch in the OFF position and the BOTTOM HEAT switch in the ON position. See Figure 12.
3. Turn the COLOR CONTROL to the lightest position while the unit heats up.
NOTE: Allow approximately 15 to 20 minutes for a warm-up period.
4. After warm-up period, set the COLOR CONTROL to the medium position and toast two slices of bread product then re-adjust the COLOR CONTROL to the desired setting.
NOTE: To toast moist products such as English Muffins, rye bread or whole wheat, slow the conveyor by turning the Color Control knob to a darker setting (clockwise).
Page 14
Form No. TQ2M-1005
12
OPERATION
Figure 13. Control Panel – TQ-400, -800, and -1200 Series
TQ-400, -405, -400H, -800, -805, -800H,
-1200 & -1800 MODELS
1. Plug toaster into a properly grounded electrical outlet of the correct voltage, size and plug configuration. See SPECIFICATIONS for details.
2. Place the On/Off switch in the ON position. See Figure 13 for TQ-400, -800, and -1200 Series. See Figure 14 for TQ-1800 Series.
3. Turn the TOPHEATControl and BOTTOM HEAT Control clockwise to the highest setting.
4. Turn the COLOR CONTROL to the lightest position while the toaster heats up.
NOTE: Allow approximately 15 to 20 minutes for a warm-up period.
5. After warm-up period, toast two slices of bread product. Adjust the COLOR CONTROL if needed.
NOTE: If toasted bread is too dark with the Color Control set on the lightest setting, adjust the bottom and top heat controls as needed. (Allow 15 to 20 minutes for toaster to re-adjust to new setting before resuming operation.)
NOTE: To toast moist products such as English Muffins, rye bread or whole wheat, slow the conveyor by turning the Color Control knob to a darker setting (clockwise).
NOTE: When toasting on a single-sided product such as a bun or bagel place the product with the cut side facing up. Adjust the bottom heat control to a light setting, toast two slices of bread product and adjust the Top and Bottom Heat Control as needed.
TQ-400BA, -800BA, -800HBA, -1800BA & -1800HBA MODELS
NOTE: TQ-400BA, -800BA, -800HBA, -1800BA and -1800HBA toasters are designed specifically for toasting one side of a bread product, such as a bun or bagel. These models toast with the cut side facing up.
1. Plug toaster into a properly grounded electrical outlet of the correct voltage, size and plug configuration. See SPECIFICATIONS for details.
2. Place the On/Off switch in the ON position. See Figure 13 for TQ-400, -800, and -1200 Series. See Figure 14 for TQ-1800 Series.
3. Turn the TOP HEAT Control clockwise to the highest setting. Turn the BOTT OM HEAT Control counter-clockwise to the lowest setting.
4. Turn the COLOR CONTROL to the lightest position while the toaster heats up.
NOTE: Allow approximately 15 to 20 minutes for a warm-up period.
5. After warm up period, toast two slices of bread product. Adjust the COLOR CONTROL if needed.
NOTE: If cut-side of bread product is too dark with the Color Control set on the lightest setting, adjust the Top Heat Control as needed. (Allow 15-20 minutes for toaster to re-adjust to new setting before resuming operation.)
Appliance is malfunctioning when lit. Turn off power and allow unit to cool. See instruction manual before operating.
Toaster is in Power Save mode when flashing. Push button and allow toaster to heat up before toasting.
®
®
Top Heat Control
Color Control
Warning Light
Bottom Heat Control
Power Save Mode
On/Off Switch
Page 15
COLORGUARD SYSTEM
All TQ-400, -800, -1200 and -1800 series toasters use a patented ColorGuard Sensing System that monitors and automatically adjust conveyor speed during high usage periods to assure toast color uniformity.
NOTE: The ColorGuard Sensing System is inoperable for approximately ten minutes after any heat adjustments are made.
WARNING If the Warning light on the control panel is lit, appliance is malfunctioning. T urn OFF the power to the unit and allow to cool. Once cool, disconnect appliance from power supply and have unit serviced by a qualified technician.
Form No. TQ2M-1005
13
OPERATION
Figure 14. Control Panel – TQ-1800 Models
Appliance is malfunctioning when lit. Turn off power and allow unit to cool. See instruction manual before operating.
Toaster is in Power Save mode when flashing. Push button and allow toaster to heat up before toasting.
Top Heat Control
Warning Light
Color Control
Bottom Heat Control
Power Save Mode
On/Off Switch
POWER SAVE MODE WITH INDICATOR LIGHT
All TQ-400, -800, -1200 and -1800 series toasters have a built-in Power Save Mode with Indicator light feature. This feature allows the toaster to go into stand-by and reduces power to the heating elements by 50%. During the Power Save Mode the indicator light on the control panel will flash.
To activate press the POWER SAVE Mode button until the indicator light flashes. See Figure 13.
NOTE: T o place toaster back into full operation push the Power Save button or turn any knob until the indicator light stops flashing and stays on. Allow a minimum of 2-3 minutes before toasting. Unit is back up to full power within 10 minutes.
Page 16
Form No. TQ2M-1005
14
MAINTENANCE
GENERAL
The Hatco Toast-Qwik®Electric Conveyor Toasters are designed for maximum durability and performance, with minimum maintenance.
WARNING To avoid any injury, turn the power switch OFF, unplug the unit from the power source and allow to cool before performing any maintenance.
WARNING If the Warning light on the control panel is lit, appliance is malfunctioning. T urn OFF the power to the unit and allow to cool. Once cool, disconnect appliance from power supply and have unit serviced by a qualified technician.
CLEANING
Exterior
To preserve the bright finish of the unit, it is recommended that the exterior surfaces be wiped daily with a damp cloth. Stubborn stains may be removed with a good stainless steel cleaner or a non-abrasive cleaner. Hard to reach areas should be cleaned with a small brush and mild soap.
CAUTION Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Toast­Qwik toaster marring its appearance and making it susceptible to soil accumulation.
Toast Crumb Tray & Toast Collector Pan
Remove from unit and wash with soap and water, then rinse.
Toast Feed Ramp
Press in the two wire spokes and remove ramp from unit. Wipe clean with a soft, damp cloth or soak the ramp in a mild solution of 1 cup ammonia and 1 gallon of water (227 milliliters and 3.785 liters). Re-install ramp by aligning wire spokes with holes in toaster.
Bottom Heating Reflector
The bottom heating element reflector has slots which allow bread crumbs to drop through to the crumb tray. Over an extended period of use bread crumbs may buildup on the reflector and not drop through onto the tray. To remove buildup, allow the toaster to cool and wipe the crumbs onto the crumb tray using a bristle brush.
LUBRICATION
The conveyor gear motor and conveyor system are permanently lubricated and require no lubrication.
WARNING If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
WARNING This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required.
WARNING Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
Page 17
Form No. TQ2M-1005
15
ACCESSORIES
Figure 15. Security Cover
Screws
Security Cover (Flip Down)
SECURITY COVER
The security cover flips up to limit access to the control panel and flips down for access to the control panel.
1. Remove the toast crumb tray.
2. Remove screws. See Figure 15.
3. Position security cover over control panel.
4. Attach security cover using screws removed in step 2.
5. Install the toast crumb tray.
Page 18
Form No. TQ2M-1005
16
HATCO LIMITED WARRANTY
1. PRODUCT WARRANTY
Hatco warrants the products that it manufactures (the “Products”) to be free from defects in materials and workmanship, under normal use and service, for a period of one (1) year from the date of purchase when installed and maintained in accordance with Hatco’s written instructions or 18 months from the date of shipment from Hatco. Buyer must establish the product’s purchase date by returning Hatco’s Warranty Registration Card or by other means satisfactory to Hatco in its sole discretion.
Hatco warrants the following Product components to be free from defects in materials and workmanship from the date of purchase (subject to the foregoing conditions) for the period(s) of time and on the conditions listed below:
a) One (1) Year Parts and Labor PLUS One
(1) Additional Year Parts-Only Warranty:
Toaster Elements (metal sheathed) Drawer Warmer Elements (metal sheathed) Drawer Warmer Drawer Rollers and Slides Food Warmer Elements (metal sheathed) Display Warmer Elements (met al sheathed air heating) Holding Cabinet Elements (metal sheathed air heating)
b) One (1) Year Parts and Labor PLUS Four
(4) Years Parts-Only Warranty on pro-rated terms that Hatco will explain at Buyer’s request:
3CS and FR Tanks
c) One (1) Year Parts and Labor PLUS Nine
(9) Years Parts-Only Warranty on:
Electric Booster Heater Tanks Gas Booster Heater Tanks
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR PATENT OR OTHER INTELLECTUAL PROPERTY RIGHT INFRINGEMENT. Without limiting the generality of the foregoing, SUCH WARRANTIES DO NOT COVER: Coated incandescent light bulbs, fluorescent lights, lamp warmer heat bulbs, glass components, Product failure in booster tank, fin tube heat exchanger, or other water heating equipment, caused by liming, sediment buildup, chemical attack or freezing, Product misuse, tampering or misapplication, improper installation or application of improper voltage.
2. LIMITATION OF REMEDIES AND DAMAGES
Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely, at Hatco’s option, to repair or replacement by a Hatco-authorized service agency (other than where Buyer is located outside of the United States, Canada, United Kingdom or Australia in which case Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely to replacement of part under warranty) with respect to any claim made within the applicable warranty period referred to above. Hatco reserves the right to accept or reject any such claim in whole or in part. Hatco will not accept the return of any Product without prior written approval from Hatco, and all such approved returns shall be made at Buyer’s sole expense. HATCO WILL NOT BE LIABLE, UNDER ANY CIRCUMSTANCES, FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR COSTS OR LOST PROFITS RESUL TING FROM THE USE OF OR INABILITY TO USE THE PRODUCTS OR FROM THE PRODUCTS BEING INCORPORATED IN OR BECOMING A COMPONENT OF ANY OTHER PRODUCT OR GOODS.
Page 19
HATCO CORPORATION
P.O. Box 340500, Milwaukee, WI 53234-0500 U.S.A.
(800) 558-0607 (414) 671-6350
Parts & Service Fax (800) 690-2966 Int’l. Fax (414) 671-3976
www.hatcocorp.com
HATCO AUTHORIZED PARTS DISTRIBUTORS
Printed in U.S.A. October 2005
ALABAMA
Jones McLeod Appl. Svc. Birmingham 205-251-0159
ARIZONA
Auth. Comm. Food Equip. Phoenix 602-234-2443
Byassee Equipment Co. Phoenix 602-252-0402
CALIFORNIA
Industrial Electric Huntington Beach 714-379-7100
Chapman Appl. Service San Diego 619-298-7106
P & D Appliance S. San Francisco 650-635-1900
COLORADO
Hawkins Commercial Appliance Englewood 303-781-5548
DELA
WARE
Food Equipment Service Wilmington 302-996-9363
FLORIDA
Whaley Foodservice Repair Jacksonville 904-725-7800
Universal Restaurant Services Miami 305-593-5488
Nass Service Co., Inc. Orlando 407-425-2681
B.G.S.I. Pompano Beach 954-971-0456
Comm. Appliance Service Tampa 813-663-0313
GEORGIA
TWC Services Smyrna 770-438-9797
Heritage Service Group Norcross 866-388-9837
Southeastern Rest. Svc. Norcross 770-446-6177
HA
WAII
Burney’s Comm. Service, Inc. Honolulu 808-848-1466
Food Equip Parts & Service Honolulu 808-847-4871
ILLINOIS
Parts Town Lombard 708-865-7278
Eichenauer Elec. Service Decatur 217-429-4229
Midwest Elec. Appl. Service Elmhurst 630-279-8000
Cone’s Repair Service Moline 309-797-5323
INDIANA
GCS Service Indianapolis 317-545-9655
IOW
A
Electric Motor Service Co. Davenport 319-323-1823
Goodwin Tucker Group Des Moines 515-262-9308
KENTUCKY
GCS Service Louisville 502-367-1788
LOUISIANA
Chandlers Parts & Service Baton Rouge 225-272-6620
MAR
YLAND
Electric Motor Service Baltimore 410-467-8080
GCS Service Silver Spring 301-585-7550
MASSACHUSETTS
Ace Service Co., Inc. Needham 781-449-4220
MICHIGAN
Commercial Kitchen Service Bay City 517-893-4561
Bildons Appliance Service Detroit 248-478-3320
Midwest Food Equip. Service Grandville 616-261-2000
MINNESOT
A
GCS Service Minneapolis 612-546-4221
MISSOURI
General Parts Kansas City 816-421-5400
Commercial Kitchen Services St. Louis 314-890-0700
Kaemmerlen Parts & Service St. Louis 314-535-2222
NEBRASKA
Anderson Electric Omaha 402-341-1414
NEV
ADA
Burney’s Commercial Las Vegas 702-736-0006
Hi. Tech Commercial Service N. Las Vegas 702-649-4616
NEW JERSEY
Jay Hill Repair Fairfield 973-575-9145
Service Plus Flanders 973-691-6300
NEW
YORK
Acme American Repairs, Inc. Brooklyn 718-456-6544
Alpro Service Co. Brooklyn 718-386-2515
Appliance Installation Buffalo 716-884-7425
Northern Parts Dist. Plattsburgh 518-563-3200
J.B. Brady, Inc. Syracuse 315-422-9271
NORTH CAROLINA
Authorized Appliance Charlotte 704-377-4501
OHIO
Akron/Canton Comm. Svc. Inc. Akron 330-753-6635
Certified Service Center Cincinnati 513-772-6600
Commercial Parts and Service Columbus 614-221-0057
Electrical Appl. Repair Service Independence 216-459-8700
E. A. Wichman Co. Toledo 419-385-9121
OKLAHOMA
Hagar Rest. Service, Inc. Oklahoma City 405-235-2184
Krueger, Inc. Oklahoma City 405-528-8883
OREGON
Ron’s Service, Inc. Portland 503-624-0890
PENNSYL
VANIA
Elmer Schultz Services Philadelphia 215-627-5401
FAST Comm. Appl. Service Philadelphia 215-288-4800
GCS Service Pittsburgh 412-787-1970
K & D Service Co. Harrisburg 717-236-9039
Electric Repair Co. Reading 610-376-5444
RHODE ISLAND
Marshall Electric Co. Providence 401-331-1163
SOUTH CAROLINA
Whaley Foodservice Repair W. Columbia 803-791-4420
TENNESSEE
Camp Electric Memphis 901-527-7543
TEXAS
Stove Parts Supply Fort Worth 817-831-0381
Armstrong Repair Service Houston 713-666-7100
Commercial Kitchen Repair Co. San Antonio 210-735-2811
UT
AH
La Monica’s Rest. Equip. Service Murray 801-263-3221
VIRGINIA
Daubers Norfolk 757-855-4097
Daubers Springfield 703-866-3600
W
ASHINGTON
Restaurant Appl. Service Seattle 206-524-8200
WISCONSIN
A.S.C., Inc. Madison 608-246-3160
A.S.C., Inc. Milwaukee 414-543-6460
CANADA
BRITISH COLUMBIA
Key Food Equipment Service Vancouver 604-433-4484
MANIT
OBA
Denko Mechanical Ltd. Winnipeg 204-233-8003
ONT
ARIO
R.G. Henderson Ltd. Toronto 416-422-5580
Choquette CKS Ottawa 613-739-8458
QUÉBEC
Choquette CKS Montreal 514-722-2000
Choquette CKS Québec City 418-681-3944
Part No. 07.04.354.00 Form No. TQ2M-1005
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