Hatco TK-105 Installation Manual

TOAST-RITE

®

& TOAST KING

®

Electric Conveyor Toasters

TRH & TK Series

Installation &

Operating Manual

I&W #07.05.002.00

This manual contains important safety information
concerning the maintenance, use and operation of
this product. Failure to follow the instructions con­tained in this manual may result in serious injury.
If you’re unable to understand the contents of this
manual, please bring it to the attention of your super­visor. Do not operate this equipment unless you have
read and understood the contents of this manual.

Este manual contiene importante información sobre
seguridad concerniente al mantenimiento, uso y
operación de este producto. Cualquier falla en el
seguimiento de las instrucciones contenidas en este
manual puede resultar en un serio daño. Si usted no
puede entender el contenido de este manual por
favor pregunte a su supervisor. No opere este equipo
al menos que haya leído y comprendido el contenido
de este manual.

i

INTRODUCTION

The Hatco Toast-Rite and Toast King Electric Conveyor
Toasters are specially designed to speed the toasting
operation. Products for toasting pass through a heating
chamber for rapid and thorough toasting of products.
Dryness, moisture, sugar content and thickness of bread
product affect the ability to achieve the perfect toasted
product. Conveyor speed, not temperature, determines
the toasting color.

Hatco toasters are quality built to meet the demands of
foodservice operations and provide years of trouble-free
performance. The metal-sheathed tubular heating ele­ments are guaranteed against breakage and burnout for
two years. (If failure of one element should occur, your
Hatco toaster will continue to operate – the production
may be slightly lower.)

This manual provides the installation, safety and operat­ing instructions for the Toast-Rite and Toast King

Electric Conveyor Toasters. We recommend all installa­tion, operating and safety instructions appearing in this
manual be read prior to installation or operation of your
Hatco Electric Conveyor Toaster. Safety instructions
that appear in this manual after a warning symbol
and the words WARNING or CAUTION printed in
bold face are very important. WARNING means
there is the possibility of serious personal injury or
death to yourself or others. CAUTION means there
is the possibility of minor or moderate injury. CAU-
TION without the symbol signifies the possibility of
equipment or property damage only.

Your Hatco Electric Conveyor Toaster is a product of
extensive research and field testing. The materials used
were selected for maximum durability, attractive appear­ance and optimum performance. Every unit is thorough­ly inspected and tested prior to shipment.

CONTENTS

Important Owner Information..................................i

Introduction.................................................................i

Important Safety Instructions ..................................1

Model Descriptions ....................................................2

All Models............................................................2

Toast-Rite (TRH) Models ....................................2

Toast King (TK) Models ......................................2

Specifications..............................................................3

Electrical Rating Chart–Toast-Rite Models .........3

Electrical Rating Chart–Toast King Models ........4

Plug Configurations .............................................5

Dimensions–Toast-Rite Models ...........................6

Dimensions–Toast King Models ..........................6

Installation..................................................................7

General .................................................................7

Location................................................................7

Operation....................................................................8

All Models............................................................8

Maintenance ...............................................................9

General .................................................................9

Cleaning ...............................................................9

Lubrication ...........................................................9

Accessories................................................................10

Adjustable Legs..................................................10

Security Package ................................................10

Baskets for Jumbo Buns.....................................10

Electrical Receptacles ........................................10

Hatco Limited Warranty.........................................11

Authorized Parts Distributors.................Back Cover

Record the model number, serial number (located on the
front of the unit), voltage and purchase date of your
Electric Conveyor Toaster in the spaces below. Please
have this information available when calling Hatco for
service assistance.

Model No.

Serial No.

Voltage

Date of Purchase

IMPORTANT OWNER INFORMATION

Business Hours: 8:00 a.m. to 5:00 p.m.

Central Standard Time

(Summer Hours: June to September -

8:00 a.m. to 5:00 p.m. C.D.T.

Monday through Thursday

8:00 a.m. to 3:30 p.m. C.D.T. Friday)

Telephone: [phone]

Parts & Service Fax: [phone]

[phone] (International)

Form No. TR/TKM-0400

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IMPORTANT SAFETY INSTRUCTIONS

Read the following important safety instructions to
avoid personal injury and/or damage to the equip­ment.

WARNINGS

1. To avoid any injury, turn the power switch
off, unplug the unit from the power source
and allow to cool before performing any
maintenance.

2. Plug toaster into an electrical outlet of the
correct voltage, size and plug configuration.
If the plug and receptacle do not match, con­tact a qualified electrician to determine the
proper voltage and size, and install the prop­er electrical outlet.

CAUTIONS

1. Locate the unit at the proper counter height,
in an area that is convenient for use. The
location should be level to prevent the unit
or its contents from accidentally falling, and
strong enough to support the weight of the
unit.

2. Do not place anything on top of the toaster;
doing so could damage toaster or subject
personnel to possible injury.

3. When setting up the unit for operation, make
sure power to the unit is off and the toaster
is at room temperature. Failure to do so
could result in personal injury.

4. Some exterior surfaces on the unit will get
hot. Use caution when touching these areas
to avoid injury.

5. Be sure baskets are cool before removal. If
not cool, baskets could cause burns.

6. Do not lay unit on the side with the control
panel or damage to unit could occur.

CAUTIONS

1. Do not locate the toaster in an area subject
to excessive temperatures or grease from
grills, fryers, etc. Excessive temperatures
could cause damage to the unit. Do not place
toaster in an area that restricts air flow

around the motor compartment. Do not
place toaster in direct discharge path of air
conditioning vent or makeup air vent.

2. For safe and proper operation, the unit must
be located at a reasonable distance from
combustible walls and materials. If safe dis­tances are not maintained, discoloration or
combustion could occur. Do not locate toast­er under shelving or closer than 12" (31 cm)
from the ceiling.

3. Allow a clearance of 1" (3 cm) along the
sides and 12" (31 cm) along the front dis­charge to ensure proper operation and
safety.

4. The toasting of coated products such as gar­lic bread, cheese sandwiches and sweet rolls
is NOT recommended. Residue will reduce
toaster performance and could possibly
ignite inside the toaster.

5. Maximum Product Thickness: 1¼" (3 cm).
Toasting of thicker products is NOT recom­mended. Products thicker than 1¼" (3 cm)
will cause the conveyor system to jam which
could possibly ignite product inside the
toaster.

6. Abrasive cleaners could scratch the finish of
your toaster.

7. Misalignment of the baskets will cause the
conveyor to jam. If hold down bars are sepa­rated from the baskets, be sure the bars are
not reversed when re-installed. Hold down
bar stops should be at the left with bar flat
on basket. Incorrectly positioned bars will
cause the conveyor to stop.

8. Failure to lubricate the rear motor bearing
as recommended will reduce the operating
life of the motor and possibly void the
warranty.

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Form No. TR/TKM-0400

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MODEL DESCRIPTION

ALL MODELS

All Toast-Rite and Toast King Electric Conveyor
Toasters are fast, dependable and versatile, toasting up
to 500 or 1550 slices of bread product per hour. Every
unit includes a toast collector pan, heated toast storage
area, power saving thermostat, speed control, manual
advance, and factory attached 4' (122 cm) cord and
plug.

TOAST-RITE MODELS

TRH-50

The TRH-50 model toasts up to 8 bread or bun slices
per minute (500 per hour) and features toasting baskets
two-slices wide.

TRH-60

The TRH-60 model toasts up to 10 bread or bun slices
per minute (600 per hour) and features toasting baskets
two-slices wide.

TRH-100B

The TRH-100B model is a buns only toaster that toasts
up to 16 bun slices per minute (1000 per hour) and
features toasting baskets two-slices wide.

TOAST KING MODELS

TK-72

The TK-72 model toasts up to 12 bread or bun slices per
minute (720 per hour) and features toasting baskets two­slices wide.

TK-90B

The TK-90B model is a buns only toaster that toasts up
to 15 bun slices per minute (900 per hour) and features
toasting baskets two-slices wide.

TK-100

The TK-100 model toasts up to 16 bread or bun slices
per minute (1000 per hour) and features toasting baskets
three-slices wide.

TK-135B

The TK-135B model is a buns only toaster that toasts
up to 22 bun slices per minute (1350 per hour) and fea­tures toasting baskets three-slices wide.

TK-155B

The TK-155B model is a 3-part bun toaster that toasts
up to 25 3-part bun slices per minute (1550 per hour)
and features toasting baskets three-slices wide.

Figure 1. Toast-Rite Model TRH-60

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Figure 2. Toast King Model TK-72

2

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SPECIFICATIONS

ELECTRICAL RATING CHART – TOAST- RITE SERIES

3

Form No. TR/TKM-0400

Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight

TRH-50 120 60 2738 22.8 NEMA 5-30P 64 lbs. (29 kg)

208 60 2738 13.2 NEMA 6-20P 64 lbs. (29 kg)

240 60 2738 11.4 NEMA 6-20P 64 lbs. (29 kg)

220 60 2738 12.5 CEE 7/7 Schuko 64 lbs. (29 kg)

220 50 2738 12.5 CEE 7/7 Schuko 64 lbs. (29 kg)

220/380 3Ø 50 2700 4.6 None 64 lbs. (29 kg)

220-230 CE 50 2738-2993 12.5-13.0 CEE 7/7 Schuko 64 lbs. (29 kg)

230-240 CE 50 2514-2738 10.9-11.4 BS 1363 64 lbs. (29 kg)

240 50 2738 11.4 BS 1363 64 lbs. (29 kg)

TRH-60 208 60 3838 18.5 NEMA 6-20P* 64 lbs. (29 kg)

240 60 3838 16.0 NEMA 6-20P 64 lbs. (29 kg)

200 50 3548 17.7 NEMA 6-20P 64 lbs. (29 kg)

220 60 3838 17.5 No Cap 64 lbs. (29 kg)

220 50 3838 17.5 CEE 7/7 Schuko 64 lbs. (29 kg)

220-230 CE 50 3838-4195 17.7-18.2 No Cap 64 lbs. (29 kg)

230-240 CE 50 3524-3838 15.3-16.0 No Cap 64 lbs. (29 kg)

240 50 3838 16.0 BS 1363 64 lbs. (29 kg)

TRH-65E (CE) 220-230 50 4338-4741 19.7-20.6 No Cap 64 lbs. (29 kg)

230-240 50 3984-4338 17.3-18.1 No Cap 64 lbs. (29 kg)

TRH-100B 120 60 2600 21.7 NEMA 5-30P 64 lbs. (29 kg)

208 60 2600 12.5 NEMA 6-20P 64 lbs. (29 kg)

240 60 2600 10.8 NEMA 6-20P 64 lbs. (29 kg)

220 60 2638 12.0 CEE 7/7 Schuko 64 lbs. (29 kg)

220 50 2638 12.0 CEE 7/7 Schuko 64 lbs. (29 kg)

240 50 2638 11.0 BS 1363 64 lbs. (29 kg)

* NEMA 6-30P for Canada.

The electrical information in the shaded areas pertain to Export models only.