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TK-100
Service Manual
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Installation Manual
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General Manual
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Hatco TK-100 Installation Manual

WARNING
ADVERTENCIA
AVERTISSEMENT
Register Online!
hatcocorp.com
(see page 2)
S'inscrire en ligne!
(voir page 14)
Installation and Operating Manual
Manuel d'installation et d'utilisation
®
Toast King
Electric Conveyor Toasters
Grille-Pain à Convoyeur
TK Series/Série
P/N 07.04.290.00 © 2016 Hatco Corporation
English = p 2
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
Français = p 14
WARNING
CAUTION
NOTICE
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.
CONTENTS
English
Important Owner Information ..............................................2
Introduction...........................................................................2
Important Safety Information...............................................3
Model Description.................................................................4
Model Designation................................................................4
Specifications........................................................................5
Plug Configurations .............................................................5
Electrical Rating Chart .........................................................6
Dimensions ..........................................................................7
Installation.............................................................................8
General ................................................................................8
IMPORTANT OWNER INFORMATION
Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the back of the unit). Please have this information available when calling Hatco for service assistance.
Model No. ____________________________________
Serial No. ____________________________________
Voltage ______________________________________
Date of Purchase ______________________________
Operation...............................................................................9
General ................................................................................9
Thermostat Adjustment........................................................9
Maintenance ........................................................................10
General ..............................................................................10
Daily Cleaning....................................................................10
Cleaning the Toasting Baskets ..........................................10
Troubleshooting Guide.......................................................11
Options and Accessories...................................................12
Limited Warranty.................................................................13
Authorized Parts Distributors............................Back Cover
Business Hours: 7:00 AM to 5:00 PM Central Standard Time (CST)
(Summer Hours: June to September— 7:00
AM to 5:00 PM CST Monday–Thursday
7:00
AM to 4:00 PM CST Friday)
Telephone: 800-558-0607; 414-671-6350
e-mail: partsandservice@hatcocorp.com
Register your unit!
Completing online warranty registration will prevent delay in obtaining warranty coverage. Access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.
INTRODUCTION
Hatco Toast King Electric Conveyor Toasters are specially designed to speed the toasting operation. Products pass through a heating chamber for rapid and thorough toasting. Dryness, moisture, sugar content, and thickness of bread product affect the ability to achieve the perfect toasted product. Conveyor speed, not temperature, determines the toasting color.
Hatco toasters are quality built to meet the demands of foodservice operations and provide years of trouble-free performance. The metal-sheathed tubular heating elements are guaranteed against breakage and burnout for two years. (If failure of one element should occur, your Hatco toaster will continue to operate – the production may be slightly lower.)
Hatco Electric Conveyor Toasters are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
Additional information can be found by visiting our web site at www.hatcocorp.com.
This manual provides the installation, safety, and operating instructions for Hatco Electric Conveyor Toasters. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of a unit.
Safety information that appears in this manual is identified by the following signal word panels:
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
2
Form No. TRTKM-0816
English
WARNING
CAUTION
NOTICE
WARNING
IMPORTANT SAFETY INFORMATION
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.
ELECTRIC SHOCK HAZARD:
• Plug unit into a properly grounded electrical receptacle of correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
• Turn OFF power switch, unplug power cord/turn off power at circuit breaker, and allow unit to cool before performing any cleaning, adjustments, or maintenance.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• Unit is not weatherproof. Locate unit indoors where the ambient air temperature is a minimum of 70°F (21°C).
• Do not pull unit by power cord.
• Discontinue use if power cord is frayed or worn.
• Do not attempt to repair or replace a damaged power cord. Cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications.
• Do not steam clean or use excessive water on unit.
• This unit is not “jet-proof” construction. Do not use jet­clean spray to clean unit.
• Do not clean unit when it is energized or hot.
• Do not allow liquids to spill into unit.
• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350.
BURN HAZARD:
• Some exterior surfaces on unit will get hot. Use caution when touching these areas.
• Do not remove toast collector pan or baskets for cleaning until toaster is cool.
Locate unit at proper counter height in an area that is convenient for use. Location should be level to prevent unit or its contents from falling accidentally and strong enough to support weight of unit and contents.
Products thicker than 1-1/4" (32 mm) will cause conveyor system to jam, which could ignite product inside toaster.
Misalignment of toasting baskets will cause conveyor to jam. Hold down bars should be facing out and lying flat on baskets. Incorrectly positioned bars will cause conveyor to stop.
Always operate toaster with toast collector pan installed. Toasting of coated or buttered products such as garlic
bread, cheese sandwiches, and sweet rolls is NOT recommended. Residue will reduce toaster performance and could ignite inside toaster. Using toaster with food products listed above will void unit warranty.
FIRE HAZARD:
• Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, combustion or discoloration could occur.
• Do not locate toaster under shelving or closer than 12" (305 mm) from the ceiling.
• Do not place anything on top of toaster. Do not place toaster near or underneath curtains or other combustible materials. Items near or on top of toaster could catch fire causing injury and/or damage to toaster.
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
In case of fire, disconnect toaster from power source immediately. This allows unit to cool, making it easier and safer to put out the fire.
Make sure all operators have been instructed on the safe and proper use of the unit.
This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from unit.
Form No. TRTKM-0816
Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit.
Do not locate toaster in an area that restricts air flow around front or rear of unit.
Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).
Do not lay unit on the side with control panel or manual advance knob. Damage to unit could occur.
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.
This unit is intended for commercial use only—NOT for household use.
3
MODEL DESCRIPTION
Manual Advance Knob
Toasting
Basket
Toast
Collector
Pan
Speed Control
Selector Switch
T K - X X X B
Toast King
Model Number
B = Buns model (Toasts one side)
No Character = Bread and Buns
All Models
Toast King®Electric Conveyor Toasters are fast, dependable, and versatile. They are designed for constant, high volume applications featuring three-basket access for fast loading to toast between 720–1500 slices of bread per hour, depending on the model. Multiple, fast heat-up heating elements ensure continuous toasting.
Every unit includes a toast collector pan, heated toast storage area, power saving thermostat, speed control, manual advance, and factory attached 4' (1219 mm) cord and plug.
TK-72 Model
The TK-72 model toasts up to 12 bread or bun slices per minute (720 per hour) and features toasting baskets two-slices wide.
TK-100 Model
The TK-100 model toasts up to 16 bread or bun slices per minute (960 per hour) and features toasting baskets three­slices wide.
TK-135B Model
The TK-135B model is a buns only toaster that toasts up to 22 bun slices per minute (1320 per hour) and features toasting baskets three-slices wide.
TK-155B Model
The TK-155B model is a 3-part hamburger bun toaster that toasts up to 25 3-part bun slices per minute (1500 per hour) and features toasting baskets three-slices wide. The outside buns are toasted on one side, the middle bun is toasted on both sides.
English
TK-100 Model
MODEL DESIGNATION
4
Form No. TRTKM-0816
English
WARNING
NEMA 6-20P
NEMA 6-30P
SPECIFICATIONS
Plug Configurations
Units are supplied from the factory with an electrical cord and plug installed. Plugs are supplied according to the applications.
ELECTRIC SHOCK HAZARD: Plug unit into a properly grounded electrical receptacle of correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.
NOTE: Specification label located on the back of the unit. See
label for serial number and verification of unit electrical information.
Plug Configurations
NOTE: Receptacles are not supplied by Hatco, but some are
available as accessories.
Connecting Supply Wires
If local codes require Greenfield or conduit hook-up, consult a licensed electrical contractor to perform supply wire connection. Access to the unit wiring is through the rear lower access panel.
To connect supply wires to the toaster:
1. Remove the screws securing the side panels, and remove the side panels.
2. Remove the screws securing the rear lower access panel, and remove the panel.
3. Insert the Greenfield or conduit through the opening in the rear access panel and attach to the power supply bracket. Connect the wires.
4. Attach the ground wire to the power supply bracket at the threaded hole marked “G”.
5. Reinstall access panel and side panels.
Form No. TRTKM-0816
5
SPECIFICATIONS
English
Electrical Rating Chart
Model Voltage Hertz Watts Amps Plug Configuration Shipping Weight
TK-72 208 60 4038 19.4 NEMA 6-20P* 73 lbs. (33 kg)
240 60 4038 16.8 NEMA 6-20P* 73 lbs. (33 kg) 200 50 3733 18.7 NEMA 6-20P 73 lbs. (33 kg) 220 50 4038 18.4 No Cap 73 lbs. (33 kg)
220 60 4038 18.4 No Cap 73 lbs. (33 kg) 220–230 CE 50 4038–4414 18.4–19.2 No Cap 73 lbs. (33 kg) 230–240 CE 50 3708–4038 16.1–16.8 No Cap 73 lbs. (33 kg)
240 50 4038 16.8 No Cap 73 lbs. (33 kg)
TK-75
TK-100 208 60 5038 24.0 NEMA 6-30P 88 lbs. (40 kg)
TK-105
TK-135B 208 60 4338 20.9 NEMA 6-30P 88 lbs. (40 kg)
TK-155B 208 60 5018 24.1 NEMA 6-30P 88 lbs. (40 kg)
220–230 CE 50 5238–5725 23.8–24.9 No Cap 73 lbs. (33 kg) 230–240 CE 50 4811–5238 21.0–21.8 No Cap 73 lbs. (33 kg)
240 60 5038 21.0 NEMA 6-30P 88 lbs. (40 kg)
200 50 4657 23.3 NEMA 6-30P 88 lbs. (40 kg)
220 60 5038 22.9 No Cap 88 lbs. (40 kg)
220 50 5038 22.9 No Cap 88 lbs. (40 kg) 220–230 CE 50 5038–5507 22.9–23.9 No Cap 88 lbs. (40 kg) 230–240 CE 50 4626–5038 20.1–21.0 No Cap 88 lbs. (40 kg)
240 50 5038 21.0 No Cap 88 lbs. (40 kg)
220 50 7438 33.8 No Cord 88 lbs. (40 kg)
240 50 5678 23.7 No Cap 88 lbs. (40 kg) 220–230 CE 50 7438–8129 33.8–35.3 No Cord 88 lbs. (40 kg) 230–240 CE 50 6830–7438 30.0–31.0 No Cord 88 lbs. (40 kg)
240 60 4338 18.1 NEMA 6-20P* 88 lbs. (40 kg)
220 60 4338 19.7 No Cap 88 lbs. (40 kg)
220 50 4338 19.7 No Cap 88 lbs. (40 kg) 220–230 CE 50 4338–4741 19.7–20.6 No Cap 88 lbs. (40 kg) 230–240 CE 50 3984–4338 17.3–18.1 No Cap 88 lbs. (40 kg)
240 50 4338 18.1 No Cap 88 lbs. (40 kg)
240 60 5018 20.9 NEMA 6-30P 88 lbs. (40 kg)
220 60 5018 22.8 No Cap 88 lbs. (40 kg)
220 50 5018 22.8 No Cap 88 lbs. (40 kg)
240 50 5018 20.9 No Cap 88 lbs. (40 kg)
The shaded areas contain electrical information for International models only.
* NEMA 6-30P for Canada.
NOTE: Units with “No Cap” plug configuration come with a power cord only (no plug).
6
Form No. TRTKM-0816
English
A
C
B
E
Front View
Side View
D
Dimensions
SPECIFICATIONS
Width
Model
TK-72 18-1/4″
TK-75 18-1/4″
TK-100 22-3/4″
TK-105 22-3/4″
TK-135B 22-3/4″
TK-155B 22-3/4″
* Add 4′′ (102 mm) to the height of the unit if the 4′′ (102 mm) leg accessory is installed.
(A)
(464 mm)
(464 mm)
(578 mm)
(578 mm)
(578 mm)
(578 mm)
Depth
(B)
17-5/8″
(448 mm)
17-5/8″
(448 mm)
17-5/8″
(448 mm)
17-5/8″
(448 mm)
17-5/8″
(448 mm)
17-5/8″
(448 mm)
Height
(C)*
33-1/4″
(844 mm)
33-1/4″
(844 mm)
33-1/4″
(844 mm)
33-1/4″
(844 mm)
33-1/4″
(844 mm)
33-1/4″
(844 mm)
Footprint Width (D)
13-3/4″
(349 mm)
13-3/4″
(349 mm)
18-1/4″
(464 mm)
18-1/4″
(464 mm)
18-1/4″
(464 mm)
18-1/4″
(464 mm)
Footprint Depth (E)
11-1/4″
(287 mm)
11-1/4″
(287 mm)
11-1/4″
(287 mm)
11-1/4″
(287 mm)
11-1/4″
(287 mm)
11-1/4″
(287 mm)
Form No. TRTKM-0816
7
INSTALLATION
Toast Collector
Pan
Speed Control
Selector Switch
Manual Advance Knob
NOTICE
WARNING
General
Hatco Toast King®Electric Conveyor Toasters are shipped with all components pre-assembled. Care should be taken when unpacking the shipping carton to avoid damage to the unit and the components enclosed.
ELECTRIC SHOCK HAZARD: Unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C).
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
FIRE HAZARD:
• Locate unit a minimum of 1″ (25 mm) from combustible walls and materials. If safe distances are not maintained, combustion or discoloration could occur.
• Do not place anything on top of toaster. Do not place toaster near or underneath curtains or other combustible materials. Items near or on top of toaster could catch fire causing injury and/or damage to toaster.
1. Remove the unit from the carton.
NOTE: To prevent delay in obtaining warranty coverage,
complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.
2. Remove tape and protective packaging from all surfaces
of the unit.
3. Place the unit in the desired location. This may require two
people.
• Locate the unit in an area where the ambient air temperature is constant and a minimum of 70°F (21°C). Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, exterior doors).
• Make sure the unit is at the proper counter height in an area convenient for use.
• Make sure the countertop is level and strong enough to support the weight of the unit and food product.
• Make sure all the feet on the bottom of the unit are positioned securely on the countertop.
English
Do not locate unit in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit.
Do not locate toaster in an area that restricts air flow around front or rear of unit.
Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).
4. Install the toast collector pan.
5. If the unit does not have a plug installed on the power cord, contact a qualified electrician to determine and install the proper voltage and size electrical plug. See the SPECIFICATIONS section for details.
NOTE: Hatco tests each toaster with bread product prior to
shipping.
TK-100 Model
8
Form No. TRTKM-0816
English
WARNING
CAUTION
CAUTION
Selector Switch
Speed Control
Manual Advance Knob
Thermostat Adjustment Screw
General
Hatco Toasters are designed for ease of operation. Perform the following procedure to operate the toaster.
Read all safety messages in the IMPORTANT SAFETY INFORMATION section before operating this equipment.
1. Plug the unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. See the SPECIFICATIONS section for details.
2. Turn the Selector Switch from the OFF (O) position to the TOAST or BUNS position.
NOTE: When toasting buns or bagels, place cut side facing out
and set the Selector Switch to the BUNS position.
3. Turn the Speed Control counter-clockwise to the lightest/fastest position while the unit heats up.
NOTE: Allow approximately 20–30 minutes for a warm-up period.
Always operate toaster with toast collector pan installed. BURN HAZARD: Some exterior surfaces on unit will get hot.
Use caution when touching these areas.
4. After warm-up period, set the Speed Control to the desired toast darkness setting. The “1” setting on the Speed Control knobs represents the lightest toast setting and the “7” setting represents the darkest.
NOTE: To toast moist products such as English muffins, rye
bread, or whole wheat, slow the conveyor by turning the Speed Control knob to a DARKER setting (clockwise).
Toasting of coated or buttered products such as garlic bread, cheese sandwiches, and sweet rolls is NOT recommended. Residue will reduce toaster performance and could ignite inside toaster. Using toaster with food products listed above will void unit warranty.
Products thicker than 1-1/4" (32 mm) will cause conveyor system to jam, which could ignite product inside toaster.
OPERATION
Control Panel (TK-100 shown)
Manual Advance
The manual advance knob is located on the right side panel of the toaster. This knob permits manual advancement of the toasting baskets and allows rapid discharge of toast.
Thermostat Adjustment
The thermostat adjustment screw is located on the control panel. The thermostat controls the toasting chamber temperature and is preset at the factory.
If adjustment is needed, use the following procedure.
1. Turn the Selector Switch to the TOAST or BUNS position and allow approximately 20–30 minutes for a warm-up period.
• The thermostat should be adjusted when the toaster is at the operation temperature.
2. Turn the adjustment screw using a small screwdriver.
• Turn the screw clockwise to increase temperature or counterclockwise to decrease the temperature.
NOTE: Do not turn the screw more than 1/8 turn at a time.
Allow at least five minutes for temperature to stabilize.
Form No. TRTKM-0816
9
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