Hatco TFW-461R Installation Manual

Page 1
THERMO-FINISHER
Food Finisher
TF-1900 & TF-4600 Series
Installation &
Operating Manual
I & W #07.05.117.00
This manual contains important safety information concerning the maintenance, use and operation of this product. Failure to follow the instructions contained in this manual may result in serious injury. If you are unable to understand the contents of this manual, please bring it to the attention of your supervisor. Do not operate this equipment unless you have read and understood the contents of this manual.
Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual.
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Form No. TF1946M-1004
i
INTRODUCTION
The Hatco Thermo-Finisher is designed to rapidly heat or thermalize a wide range of food products which allows operators to serve customers faster, thereby improving customer satisfaction. The Thermo-Finisher is perfect for melting toppings or finishing soup and foods like Mexican entrees, nachos and potato skins. It also thermalizes frozen foods such as appetizers, french fries and pizza. Thermo-Finisher can also be used to heat plates prior to serving.
This manual provides the installation, safety and operating instructions for the Thermo-Finisher Food Finisher. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Hatco
Food Finisher. Safety instructions that appear in this manual after a warning symbol and the words WARNING or CAUTION printed in bold face are very important. WARNING means there is the possibility of serious personal injury or death to yourself or others. CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Your Hatco Thermo-Finisher Food Finisher is a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment.
CONTENTS
Important Owner Information............................i
Introduction.........................................................i
Important Safety Instructions...........................1
Model Descriptions ...........................................2
All Models.........................................................2
TF-1919............................................................2
TF-4619............................................................2
TF-461R ...........................................................2
TFW-461R........................................................2
Specifications....................................................3
Electrical Rating Chart ..................................3
Plug Configurations......................................3
Dimensions...................................................4
Installation..........................................................5
Unpacking.....................................................5
Location........................................................5
Electrical Connections (TFW-461R).............6
Appliance Legs (TFW-461R)........................6
IMPORTANT OWNER INFORMATION
Programming The Unit......................................7
General.........................................................7
Programming Controller...................................8
Programming a Selection.............................8
Idle Mode....................................................10
Auto-Off Mode............................................10
Programming Hints.....................................10
Operation..........................................................12
Basic Food Finishing..................................12
Food Finishing Hints ...................................12
Maintenance.....................................................13
General.......................................................13
Cleaning-Exterior........................................13
Blower Motors.............................................13
Cleaning-Interior.........................................13
Recommended Food Finishing Guide...........14
Hatco Limited Warranty..................................17
Authorized Parts Distributors..........Back Cover
Record the model number, serial number (identification decal located on the back or side of the unit), voltage and purchase date of your Thermo-Finisher
Food Finisher in the spaces below. Please have this information available when calling Hatco for service assistance.
Model No. ________________________________ Serial No. ________________________________ Voltage __________________________________ Date of Purchase __________________________
Business 8:00 a.m. to 5:00 p.m. Hours: Central Standard Time
(Summer Hours: June to September – 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday
8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 Fax: (800) 690-2966 (Parts & Service)
(414) 671-3976 (International)
Additional information can be found by visiting our web site at www.hatcocorp.com.
24-Hour 7-Day Parts & Service Assistance available in the United States and Canada by calling (800) 558-0607.
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WARNINGS
Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet.
To avoid any injury or damage to the unit do not pull unit by power cord.
To prevent any injury, discontinue use if power cord is frayed or worn.
To prevent injury or damage to the unit, TFW-461R model must be installed by a qualified electrician.
For safe and proper operation, the unit must be located a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Do not locate unit under shelving or closer than 12" (305 mm) from the ceiling.
On TF-1919, TF-4619 and TF-461R models allow a minimum of 1" (25 mm) clearance along the sides and back. Allow a clearance of 26" (660 mm) along the front discharge to ensure proper operation and safety.
On TFW-461R models allow a minimum of 1" (25 mm) clearance along the right wall and back wall when facing controls. Allow 3" (76 mm) along the left wall. Allow a clearance of 26" (660 mm) along the front discharge to ensure proper operation and safety.
To reduce the risk of fire, the TFW-461R appliance is to be mounted on floors of noncombustible flooring and surface finish with no combustible material against the underside, or on noncombustible slabs or arches, have no combustible material against the underside. Such construction shall in all cases extend not less than 12" (305 mm) beyond the equipment on all sides.
To avoid any injury, turn the power switch OFF, unplug the unit from the power source and allow to cool before performing any maintenance.
Unit is not waterproof. DO NOT submerge in water. Do not operate if it has been submerged in water. Do not steam clean the interior or flood with water or liquid solution.
Form No. TF1946M-1004
1
IMPORTANT SAFETY INSTRUCTIONS
To avoid electrical shock or personal injury, do not steam clean or use excessive water on the unit.
If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558­0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Replacement Parts when service is required.
Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
CAUTIONS
Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury.
Unit is not weatherproof. For safe and proper operation locate the unit indoors
where the ambient air temperature is a minimum of 70°F (21°C).
To avoid any injury or damage to the unit do not operate appliance without installation of supplied legs.
DO NOT use “Pyrex” glass plates or serving pieces in the finisher. “Pyrex” glass may break causing personal injury and/or food contamination.
DO NOT use paper or plastic serving pieces in the finisher. These materials may melt or burn causing a fire hazard and/or food contamination and may damage the unit.
Plate/ tray will be very hot upon removal; use oven mitt, protective clothing, or pan gripper to remove.
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
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Form No. TF1946M-1004
2
ALL MODELS
The Thermo-Finisher Food Finisher models have an easy-to-clean interior, constructed of stainless steel and heavy duty glass. The units feature quick­heating infrared ribbon elements with a microprocessor to control the radiant heat and heating time. All models come with a user friendly control panel which accepts up to five preprogrammed recipe times. All models accommodate a half-size sheet pan. A plate rack is included.
MODEL TF-1919
The TF-1919 model features one upper element to heat the food product on the plate and one lower element to heat the center of the plate. Loading and unloading of food is done on the control side of the unit. An attached cord and plug set is included.
MODEL TF-4619
The TF-4619 model features four upper elements that heat food product on the plate and one lower element that heats the center of the plate. Loading and unloading of food is done on the control side of the unit. An attached cord and plug set is included.
Figure 1. Thermo-Finisher – Model TF-4619
MODEL DESCRIPTIONS
IMPORTANT SAFETY INSTRUCTIONS
MODEL TF-461R
The TF-461R features four upper circular elements and one lower rectangular element for even heat distribution from corner to corner. Loading and unloading of food is done on the control side of the unit. An attached cord and plug set is included.
MODEL TFW-461R
The TF-461R features four upper circular elements and one lower rectangular element for even heat distribution from corner to corner. Loading and unloading of food is done on the control side of the unit. This model must be electrically hard wire connected by a qualified electrician.
CAUTIONS
Do not remove the glass from the unit for cleaning purposes. Doing so may cause injury or damage to the unit.
To avoid any injury or damage locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit.
Do not place anything on top of the unit; doing so could damage the unit or subject personnel to possible injury.
To avoid any injury or damage to the unit make sure the plate rack is not in direct contact with the glass base.
The National Sanitation Foundation (NSF) requires TFW-461R units to be either sealed or raised on the installation surface. If this unit cannot be sealed at the point of use, 4" (102 mm) legs are included to allow for proper cleaning access below unit.
CAUTIONS
Do not place any objects on the metal rack during preheat. Doing so will most likely over-cook the product.
Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Thermo-Finisher, marring its appearance and making it susceptible to dirt accumulation.
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3
Form No. TF1946M-1004
WARNING Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet.
WARNING To prevent injury or damage to the unit, TFW-461R model must be installed by a qualified electrician.
PLUG CONFIGURATIONS
Units are supplied from the factory with an electrical cord and plug on the back of the unit. (See Figure 2.)
NEMA L15-30P
Figure 2. Plug Configurations
ELECTRICAL RATING CHART
SPECIFICATIONS
NEMA 6-30P
The electrical information in the shaded areas pertains to Export models only.
NEMA 6-50P
Power cord is attached without a plug.
*NOTE: Model TFW-461R must be properly hard wire connected by a qualified electrician.
This model cannot be used with a cord and plug.
Model Voltage Watts Amps Phase Plug Configuration Shipping Weight
TF-1919 208 4800 23.1 1 NEMA 6-30P 88 lbs. (40 kg)
240 5000 20.8 1 NEMA 6-30P 88 lbs. (40 kg) 220 4201 19.1 1 NONE 88 lbs. (40 kg) 240 5000 20.8 1 NONE 88 lbs. (40 kg)
380 (CE) 4513 11.9 1 NONE 88 lbs. (40 kg)
TF-4619 208 7200 20.1 3 NEMA L15-30P 90 lbs. (41 kg)
240 7300 17.6 3 NEMA L15-30P 90 lbs. (41 kg) 220 6134 16.1 3 NONE 90 lbs. (41 kg) 240 7300 17.6 3 NONE 90 lbs. (41 kg)
380 (CE) 6588 10.1 3 NONE 90 lbs. (41 kg)
TF-461R 208 6250 30.0 1 NEMA 6-50P 93 lbs. (42 kg)
208 6250 19.0 3 NEMA L15-30P 93 lbs. (42 kg) 240 8320 34.7 1 NEMA 6-50P 93 lbs. (42 kg) 240 8320 21.9 3 NEMA L15-30P 93 lbs. (42 kg) 220 6992 20.1 3 NONE 93 lbs. (42 kg)
Model Voltage Watts Amps Phase Circuit Breaker Size
*
Shipping Weight
TFW-461R 208 6250 30.0 1 40 93 lbs. (42 kg)
208 6250 19.0 3 30 93 lbs. (42 kg) 240 8320 34.7 1 50 93 lbs. (42 kg) 240 8320 21.9 3 30 93 lbs. (42 kg) 220 6992 20.1 3 30 93 lbs. (42 kg)
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SPECIFICATIONS
Form No. TF1946M-1004
4
Model (A) Width (B) Depth* (C) Height
TF-1919 20-1/4" 27-1/2"* 17"
(514 mm) (699 mm) (432 mm)
TF-4619 20-1/4" 27-1/2"* 17"
(514 mm) (699 mm) (432 mm)
TF-461R 23-1/8" 30-7/8" 17"
1 Phase Units
(587 mm) (784 mm) (432 mm)
TF-461R 22-1/8" 30-7/8" 17"
3 Phase Units (562 mm) (784 mm) (432 mm)
TFW-461R 25-1/2" 20-7/8" 18-1/2"
(648 mm) (530 mm) (470 mm)
DIMENSIONS
Model (D) Width (E) Depth (F) Height
TF-1919 13" 18" 6-3/8"
(330 mm) (457 mm) (162 mm)
TF-4619 13" 18" 6-3/8"
(330 mm) (457 mm) (162 mm)
TF-461R 13" 18" 6-3/8"
(330 mm) (457 mm) (162 mm)
TFW-461R 18" 13" 6-3/8"
(457 mm) (330 mm) (162 mm)
EXTERIOR DIMENSIONS EFFECTIVE FINISHING AREA
Figure 3. Dimensions
A
F
D
C
E
B*
*Allow an additional 2" (51 mm) minimum for power cord. Height of unit is 14-5/8" (159 mm) without legs attached.
Page 7
UNPACKING
1. Remove unit from box.
2. Remove information packet. To prevent delay
in obtaining warranty coverage, fill out and mail in warranty card to Hatco.
3. Remove tape, glass protection corners and packaging material from all surfaces of unit.
4. The unit is equipped with both a top set and bottom set of pins for supporting the wire plate rack. Properly position the wire plate rack using either set, making sure the wire rack is placed between the three lower pins and the upper pin on each side. (See Figure 4).
NOTE: Top wire plate position is recommended for quick flash heating only. All items listed in the Food Finishing Guide are utilizing the bottom set of pins for supporting the wire plate rack.
LOCATION
WARNING To reduce the risk of fire, the TFW-461R appliance is to be mounted on floors of noncombustible flooring and surface finish with no combustible material against the underside, or on noncombustible slabs or arches, have no combustible material against the underside. Such construction shall in all cases extend not less than 12" (305 mm) beyond the equipment on all sides.
WARNING For safe and proper operation, the unit must be located a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Do not locate unit under shelving or closer than 12" (305 mm) from the ceiling.
WARNING On TF-1919, TF-4619 and TF-461R models allow a minimum of 1" (25 mm) clearance along the sides and back. Allow a clearance of 26" (660 mm) along the front discharge to ensure proper operation and safety.
WARNING To avoid any injury or damage to the unit do not pull unit by power cord.
WARNING To prevent any injury, discontinue use if power cord is frayed or worn.
Form No. TF1946M-1004
5
INSTALLATION
WARNING On TFW-461R models allow a minimum of 1" (25 mm) clearance along the right wall and back wall when facing controls. Allow 3" (76 mm) along the left wall. Allow a clearance of 26" (660 mm) along the front discharge to ensure proper operation and safety.
CAUTION To avoid any injury or damage to the unit make sure the plate rack is not in direct contact with the glass base.
CAUTION To avoid any injury or damage locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit.
CAUTION Do not place anything on top of the unit; doing so could damage the unit or subject personnel to possible injury.
Figure 4. Rack Support Placement
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Form No. TF1946M-1004 6
INSTALLATION
Figure 5. Leg Bolt Hole Centers – TFW-461R
CAUTION Unit is not weatherproof. For safe and proper operation locate the unit indoors where the ambient air temperature is a minimum of 70°F (21°C).
ELECTRICAL CONNECTIONS (TFW-461R)
WARNING To prevent injury or damage to the unit, TFW-461R model must be installed by a qualified electrician.
1. Remove wire inspection cover located on the right side of the unit when facing the controls.
2. Locate the terminal block inside the unit.
3. Bring power leads from a properly sized circuit breaker or disconnect switch through the knockout provided on the unit.
NOTE: TFW-461R have two knockout locations, one on the bottom of the unit and one on the back.
4. Use copper wire only. Tighten connections properly to a minimum of 40 inch pounds.
5. A grounding screw is provided near the electrical terminals. An equipment grounding conductor must be properly connected to it.
6. Replace and secure wire inspection cover.
APPLIANCE LEGS (TFW-461R)
The TFW-461R Series unit can be installed with or without the 4" (1016 mm) appliance legs supplied.
If the appliance is used without the legs the unit must be sealed and secured to the countertop.
21.688"
(551 mm)
Leg Bolt Hole
Centers
2.958"
(75 mm)
2.896"
(74 mm)
12.374"
(314 mm)
Leg Bolt Hole
Centers
To secure unit to countertop material use four 3/8"-16 bolts placed through the countertop and threaded into the leg bolt holes. See Figure 5 for leg bolt hole centers.
CAUTION The National Sanitation Foundation (NSF) requires TFW-461R units to be either sealed or raised on the installation surface. If this unit cannot be sealed at the point of use, 4" (102 mm) legs are included to allow for proper cleaning access below unit.
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Form No. TF1946M-10047
PROGRAMMING THE UNIT
GENERAL
Thermo-Finisher™units have both an upper and lower heating zone. The upper elements heat the product on the plate and the lower elements heat the center of the plate.
Five adjustable program button selections allow the operator to fine tune the radiant heat input and heating time for a variety of menu items. This adjustable feature assures optimum serving temperatures without effecting quality.
Thermo-Finisher units also feature an adjustable “Idle” mode and adjustable “Auto-Off” mode, which allow for additional flexibility.
NOTE: After reading and understanding how to program the unit, see PROGRAMMING HINTS and RECOMMENDED FOOD FINISHING GUIDE in this manual for further helpful information.
NOTE: If at anytime during the programming or operation of the unit the display is not reading correctly or the unit is unable to be programmed, turn the unit off. Next, turn the unit back on and restart.
Figure 6. Control Panel
Power ON/OFF Switch
Lower Heat Indicator
Upper Heat Indicator
UP Button
DOWN Button
Digital Display
Enter Button
Program Indicator Lamp
Program Selection Buttons
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Form No. TF1946M-1004 8
PROGRAMMING CONTROLLER
PROGRAMMING A SELECTION
The following terms are used when programming the unit:
UP = Upper Power Value: Controls the power
setting on the upper heating element(s)
UT = Upper Time Value: Controls the time setting
on the upper heating element(s)
LP = Lower Power Value: Controls the power
setting on the lower heating element(s)
LT = Lower Time Value: Controls the time setting
on the lower heating element(s) When the unit display shows a Power Value (UP for upper heating zone or LP for lower heating zone) the number indicates the value set at a percentage: example P20 = 20%. These values are adjustable from 5-100% in 5% increments.
When the unit display shows a Time Value (UT for upper heating zone or L Tfor lower heating zone) the number indicates the time in seconds the heating element will be on: example T35 = 35 seconds. These values are adjustable from zero to nine minutes fifty nine seconds.
NOTE: The arrow keys are used to enter values when programming the unit. Pressing a key changes the value incrementally. Holding down the key rapidly changes the value.
1. Plug unit into an electrical outlet of the correct voltage, size and plug configuration. (See SPECIFICATIONS for details.)
2. Turn power switch to the “ON” position. The unit will make an audible beep, automatically go into preheat and display will indicate (Figure 7A).
After one minute and ten seconds, the preheat cycle is complete the unit will display
(Figure 7B). The unit is now ready to be
programmed.
3. With display showing , push and hold the desired Numbered Program Selection button, while at the same time push and hold the Enter
button for 5 seconds
(Figure 7C).
4. Upper Power Value (UP): After 3 seconds, the upper heat indicator will glow and the unit will display (Figure 7D). Press the UP or DOWN arrow key until you reach the desired setting. Values change by 5% every time an arrow key is pressed. Press the ENTER
button when you have reached the desired
setting.
5. Upper Time Value (UT): The unit will display (Figure 7E). Press the UP or DOWN
arrow key until you reach the desired setting. Values change by 1 second every time an arrow key is pressed. Holding down an arrow key will cause the numbers to change rapidly. Time can be adjusted from zero to nine minutes fifty nine seconds. Press the ENTER button when you have reached the desired setting.
6. Lower Power Value (LP): The lower heat indicator will glow and the unit will display
(Figure 7F). Press the UP or DOWN
arrow key until you reach the desired setting. Values change by 5% every time an arrow key is pressed. Press the ENTER button when you have reached the desired setting.
7. Lower Time Value (LT): The unit will display (Figure 7G). Press the UP or DOWN
arrow key until you reach the desired setting. Values change by 1 second every time an arrow key is pressed. Press the ENTER button when you have reached the desired setting.
8. Press the Numbered Program Selection button selected in step 3 to enter all the settings into memory. The display will show .
IMPORTANT NOTE: If no adjustments are made within 15 seconds, the controller will revert back to the “READY” mode and will not accept any changes. Also, pressing any of the other Numbered Program Selection buttons will take the unit out of the programming mode without accepting any changes.
9. If ready to finish food, place product in unit on center of metal rack and press desired Numbered Program Selection button.
10.Using a grease pencil or “China” pencil, record the specific menu item on the control panel next to the selected Numbered Program button.
1 1.Repeat steps 3-10 for the other Program buttons.
NOTE: All units keep the power and timing settings in memory, even when the unit is turned off or is unplugged from the power source.
Page 11
Form No. TF1946M-10049
PROGRAMMING CONTROLLER
7B
7A
7C
7D 7E
7F
7G
Figure 7. Programming a Selection
UPPER HEAT
LOWER HEAT
1 2 3 4 5
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Form No. TF1946M-1004
10
PROGRAMMING CONTROLLER
IDLE MODE
The Thermo-Finisher™features an “Idle” mode. Once the unit reaches the mode, the upper heating element(s) automatically go into a programmed idle power setting. (The display will still show during the idle mode). The unit will stay in this mode until one of the five Program buttons is pressed, or the unit goes into auto-shut off.
NOTE: Begin by setting the idle mode power setting at 30% and adjust the program accordingly to achieve optimum performance.
To change the idle mode power setting, follow these steps:
1. Press and hold the UP arrow while, at the same time, press and hold the ENTER
button for three seconds
. The display will show the current programmed power value (Figure 8A).
2. To adjust the idle mode, press either the UP or DOWN arrow until you reach the desired setting (Figure 8B). Each time you press an arrow, the setting will change by 10.
3. To accept the new value, push the ENTER
button a second time (Figure 8C).
Note: If no adjustments are made within 15 seconds, the controller goes back to its original settings without accepting the change. Pushing any of the numbered program buttons will also take the controller out of programming mode without accepting the change.
AUTO-OFF MODE
The Thermo-Finisher features an Auto-Off mode that turns all the elements off if the unit has not been used for a programmed length of time. This feature can be adjusted from 1 - 60 minutes in one minute increments, or it can be set to never shut off by itself.
To change the Auto-Off mode to a new setting, make sure unit is in “READY” mode and follow these steps:
1. Press and hold the DOWN arrow while at the same time press and hold the ENTER button for three seconds
. The display will show the
current programmed Auto-Off value (Figure 9A).
2. To adjust the Auto-Off time push either the UP or DOWN arrow until you reach the desired
setting (Figure 9B). The Auto-Off mode can be adjusted from “0” (indicating unit will not turn off) to 60 minutes, in single minute increments.
3. To accept the new Auto-Off time value, push the
ENTER button a second time (Figure 9C).
Note: If no adjustments are made within 15 seconds the controller goes back to its original settings without accepting the change. Pressing any of the numbered buttons will also take the controller out of programming mode without accepting the change. To get the unit out of the Auto-Off Mode, push any one of the five numbered program buttons and the unit will begin operating.
PROGRAMMING HINTS:
• On menu items in which internal temperatures are critical (such as chicken or pork), the primary heat source comes from the bottom. On menu items in which the surface temperatures are critical (such as cheese melting), the primary heat source comes from the top. See RECOMMENDED FOOD FINISHING GUIDE for specific menu examples.
• When performing product testing, use three plates with the same product and run through the unit in succession. Adjust program accordingly to achieve optimum product temperature.
• When testing a menu item not listed in the Recommended Food Finishing Guide start by dividing the conventional cooking time by three and use that number as your cooking time. Set top and bottom heat at 50% and adjust from there. Program setting will vary based on model and food product.
Page 13
Form No. TF1946M-100411
PROGRAMMING CONTROLLER
8B
8A
8C
9B
9A
9C
Figure 8. Programming Idle Mode
Figure 9. Programming Auto-Off Mode
Page 14
OPERATION
Form No. TF1946M-1004 12
Figure 10. Control Panel
Power ON/OFF Switch
Lower Heat Indicator
Upper Heat Indicator
UP Button
DOWN Button
Digital Display
Enter Button
Program Indicator Lamp
Program Selection Buttons
BASIC FOOD FINISHING
CAUTION Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury.
CAUTION DO NOT use “Pyrex” glass plates or serving pieces in the finisher. “Pyrex” glass may break causing personal injury and/or food contamination.
CAUTION DO NOT use paper or plastic serving pieces in the finisher. These materials may melt or burn causing a fire hazard and/or food contamination and may damage the unit.
CAUTION To avoid any injury or damage to the unit do not operate appliance without installation of supplied legs.
NOTE: See RECOMMENDED FOOD FINISHING GUIDE for specific information.
1. Plug unit into an electrical outlet of the correct voltage, size and plug configuration. See SPECIFICATIONS for details.
2. Turn the Power Switch to the “ON” position. (See Figure 10). The unit will make an audible beep, automatically go into “Preheat” and the display will indicate . If the unit displays “OFF”, press one of the five product selection keys to put the unit into “Preheat” mode.
CAUTION Do not place any objects on the metal rack during preheat. Doing so will most likely over­cook the product.
3. When the Finisher has reached temperature and is ready for product, the unit will display . Place plate/tray with food product on the center of the metal rack when unit is in mode.
4. Select one of five preprogrammed finishing cycles. Unit will beep and the display will begin counting down the programmed finishing time.
Note: If you make an incorrect selection it can be cancelled by selecting any of the buttons on the Control Panel.
5. Finishing is complete when the display flashes
, the control panel lights flash and the unit beeps for five seconds. Remove product at this time.
CAUTION Plate/tray will be very hot upon removal; use oven mitt, protective clothing, or pan gripper to remove.
Note: The beeping sound can be stopped before the five seconds have elapsed by selecting any of the buttons on the control panel.
6. Another plate/tray with food product can be placed on the rack when Finisher is in the
mode. To heat, repeat steps 3, 4, and 5.
FOOD FINISHING HINTS:
• Most menu items will require the Lower Power Value to be set higher than the Upper Power Value.
• Frozen or refrigerated food product can be heated in the unit. Frozen items do not have to be thawed first.
• Menu items that have completed a food finishing cycle but are not hot enough can be put back in the unit for additional heating.
• When testing a menu item not listed in the
RECOMMENDED FOOD FINISHING GUIDE
start by dividing the conventional cooking time by three and use that number as your cooking time. Set top and bottom heat at 50% and adjust from there. Program setting will vary based on model and food product.
NOTE: See RECOMMENDED FOOD FINISHING GUIDE for specific information.
Page 15
Form No. TF1946M-100413
MAINTENANCE
GENERAL
The Hatco Thermo-Finisher™ warmers are designed for maximum durability and performance with minimum maintenance.
WARNING To avoid any injury, turn the power switch OFF, unplug the unit from the power source and allow to cool before performing any maintenance.
NOTE: When the unit is HOT the blower fans will remain on even when the power switch is turned off.
CLEANING - EXTERIOR
To preserve the bright finish of the unit, it is recommended that the exterior surfaces be wiped daily with a damp cloth. Stubborn stains may be removed with a good stainless steel cleaner or a non-abrasive cleaner.
CAUTION Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Thermo-Finisher, marring its appearance and making it susceptible to dirt accumulation.
BLOWER MOTORS
Inspect rear blower motors for food and/or grease build up and clean off if necessary.
CLEANING - INTERIOR
WIRE PLATE RACK
Remove rack from unit and wash with a mild soap and water solution and rinse.
GLASS SURFACES
WARNING To avoid any injury, turn the power switch OFF, unplug the unit from the power source and allow to cool before performing any maintenance.
Upper and lower glass surfaces can be cleaned after the unit has cooled for at least one hour.
With the wire plate rack removed carefully use a “grill scraper” or other small hand held scraper and scrape loose any food debris that has accumulated on the glass.
CAUTION Do not remove the glass from the unit for cleaning purposes. Doing so may cause injury or damage to the unit.
Remove any stains from the heating surfaces by wiping off the glass using a moist cloth and ceramic cooking top cleaner.
WARNING Unit is not waterproof. DO NOT submerge in water. Do not operate if it has been submerged in water. Do not steam clean the interior or flood with water or liquid solution.
WARNING To avoid electrical shock or personal injury, do not steam clean or use excessive water on the unit.
WARNING If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
WARNING This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Replacement Parts when service is required.
WARNING Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
Page 16
Upper Power Value Upper Time Value Lower Power Value Lower Time Value
Food Item (UP) (UT) (LP) (LT) Biscuits 10 2 minutes 55 4 minutes
Refrigerated, premade. 30 seconds PAN USED: Half sheet pan, greased lightly.
Bacon 75 5 minutes 70 5 minutes
Pork, thick sliced. PAN USED: Half sheet pan, greased lightly.
Cheese Bread 45 4 minutes 30 3 minutes
Slacked, topped with 5 cheeses. PAN USED: Hardcoated half sheet pan.
Cheese Sandwich 45 1 minute 100 55 seconds
1-3 sandwiches 15 seconds at once; assembled, 2 slices of white bread & 2 slices of American cheese each. PAN USED: Hardcoated half sheet pan, 2" (5 cm) deep.
Cheese Sandwich 50 1 minute 100 1 minute
4 sandwiches at once; 15 seconds 23 seconds assembled, 2 slices of white bread & 2 slices of American cheese each. PAN USED: Hardcoated half sheet pan, 2" (5 cm) deep.
Chicken Patty 60 4 minutes 40 4 minutes
4 oz., breaded, 30 seconds 30 seconds refrigerated, precooked. PAN USED: hardcoated half sheet pan.
Chicken Skewers 85 5 minutes 80 4 minutes
Filleted and marinated. 45 seconds PAN USED: Hatco skewer holder.
Chicken Wings 70 5 minutes 60 4 minutes
Buffalo style, slacked, 30 seconds fully cooked, sauce coated. PAN USED: Half sheet pan.
Form No. TF1946M-1004 14
RECOMMENDED FOOD FINISHING GUIDE
NOTE: All food items listed are utilizing the bottom set of pins for supporting the wire plate rack.
Page 17
Form No. TF1946M-100415
RECOMMENDED FOOD FINISHING GUIDE
Upper Power Value Upper Time Value Lower Power Value Lower Time Value
Food Item (UP) (UT) (LP) (LT) Egg Rolls 35 4 minutes 35 4 minutes
Refrigerated, chicken 45 seconds & pork. PAN USED: Half sheet pan.
French Fries 90 3 minutes 80 3 minutes
Frozen, fast-food oven bake style. PAN USED: Half sheet pan.
French Onion Soup 95 35 seconds 5 0 minutes
Soup already hot, for melting cheese. PAN USED: Standard soup crock placed on a half sheet pan.
Hamburgers 70 2 minutes 75 2 minutes
Pre-cooked, quarter 15 seconds pound patty. PAN USED: Half sheet pan.
Mozzarella Sticks 40 5 minutes 50 5 minutes
Breaded, refrigerated. PAN USED: Half sheet pan.
Nachos 75 1 minute 70 1 minute
Corn chips topped with shredded cheddar cheese. PAN USED: Ceramic plate.
Pizza, 12" (31 cm) Thin Crust 20 4 minutes 20 3 minutes
Frozen, to thaw or rethermalize. PAN USED: 12" (31 cm) pizza screen.
Pizza, 12" (31 cm) Thin Crust 50 3 minutes 45 2 minutes
Frozen thawed, to cook 30 seconds after Rethermalizing. PAN USED: 12" (31 cm) pizza screen.
Pizza, 12" (31 cm) Self-Rising Crust 50 5 minutes 40 5 minutes
Frozen, slacked. 20 seconds PAN USED: 12" (31 cm) round, 2" (5 cm) deep, hardcoated
pan, greased lightly.
NOTE: All food items listed are utilizing the bottom set of pins for supporting the wire plate rack.
Page 18
Form No. TF1946M-1004 16
RECOMMENDED FOOD FINISHING GUIDE
Upper Power Value Upper Time Value Lower Power Value Lower Time Value
Food Item (UP) (UT) (LP) (LT) Pork Sausage Links 70 4 minutes 65 5 minutes
Skinless, raw. 30 seconds PAN USED: Half sheet pan, greased lightly.
Potato Skins 40 4 minutes 35 4 minutes
Frozen, pre-prepared. 15 seconds 10 seconds PAN USED: Hardcoated half sheet pan.
Quesadillas 30 1 minute 40 1 minute
10 " (25 cm) flour 45 seconds tortillas, stuffed with sauteed peppers, onions & cheddar cheese. PAN USED: 10" (25 cm) aluminum pizza screen.
Tomato Halves, Broiled 75 3 minutes 60 3 minutes
Lightly seasoned. 30 seconds PAN USED: Half
sheet pan.
NOTE: When testing a menu item not listed above start by dividing the conventional cooking time by three and use that number as your cooking time. Set top and bottom heat at 50% and adjust from there. This Food Guide is based on a Thermo-Finisher model TF-4619. Program setting will vary based on model and food product.
NOTE: All food items listed are utilizing the bottom set of pins for supporting the wire plate rack.
Page 19
Form No. TF1946M-1004
17
HATCO LIMITED WARRANTY
1. PRODUCT WARRANTY
Hatco warrants the products that it manufactures (the “Products”) to be free from defects in materials and workmanship, under normal use and service, for a period of one (1) year from the date of purchase when installed and maintained in accordance with Hatco’s written instructions or 18 months from the date of shipment from Hatco. Buyer must establish the product’s purchase date by returning Hatco’s Warranty Registration Card or by other means satisfactory to Hatco in its sole discretion.
Hatco warrants the following Product components to be free from defects in materials and workmanship from the date of purchase (subject to the foregoing conditions) for the period(s) of time and on the conditions listed below:
a) One (1) Year Parts and Labor PLUS One
(1) Additional Year Parts-Only Warranty:
Toaster Elements (metal sheathed) Drawer Warmer Elements (metal sheathed) Drawer Warmer Drawer Rollers and Slides Food Warmer Elements (metal sheathed) Display Warmer Elements (met al sheathed air heating) Holding Cabinet Elements (metal sheathed air heating)
b) One (1) Year Parts and Labor PLUS Four
(4) Years Parts-Only Warranty on pro-rated terms that Hatco will explain at Buyer’s request:
3CS and FR Tanks
c) One (1) Year Parts and Labor PLUS Nine
(9) Years Parts-Only Warranty on:
Electric Booster Heater Tanks Gas Booster Heater Tanks
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR PATENT OR OTHER INTELLECTUAL PROPERTY RIGHT INFRINGEMENT. Without limiting the generality of the foregoing, SUCH WARRANTIES DO NOT COVER: Coated incandescent light bulbs, fluorescent lights, lamp warmer heat bulbs, glass components, Product failure in booster tank, fin tube heat exchanger, or other water heating equipment, caused by liming, sediment buildup, chemical attack or freezing, Product misuse, tampering or misapplication, improper installation or application of improper voltage.
2. LIMITATION OF REMEDIES AND
DAMAGES
Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely, at Hatco’s option, to repair or replacement by a Hatco­authorized service agency (other than where Buyer is located outside of the United States, Canada, United Kingdom or Australia in which case Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely to replacement of part under warranty) with respect to any claim made within the applicable warranty period referred to above. Hatco reserves the right to accept or reject any such claim in whole or in part. Hatco will not accept the return of any Product without prior written approval from Hatco, and all such approved returns shall be made at Buyer’s sole expense. HATCO WILL NOT BE LIABLE, UNDER ANY CIRCUMSTANCES, FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR COSTS OR LOST PROFITS RESULTING FROM THE USE OF OR INABILITY TO USE THE PRODUCTS OR FROM THE PRODUCTS BEING INCORPORATED IN OR BECOMING A COMPONENT OF ANY OTHER PRODUCT OR GOODS.
Page 20
HATCO CORPORATION
P.O. Box 340500, Milwaukee, WI 53234-0500 U.S.A.
(800) 558-0607 (414) 671-6350
Parts & Service Fax (800) 690-2966 Int’l. Fax (414) 671-3976
www.hatcocorp.com
HATCO AUTHORIZED PARTS DISTRIBUTORS
Printed in U.S.A. October 2004
ALABAMA
Jones McLeod Appl. Svc. Birmingham 205-251-0159
ARIZONA
Auth. Comm. Food Equip. Phoenix 602-234-2443
Byassee Equipment Co. Phoenix 602-252-0402
CALIFORNIA
Industrial Electric Huntington Beach 714-379-7100
Chapman Appl. Service San Diego 619-298-7106
P & D Appliance S. San Francisco 650-635-1900
COLORADO
Hawkins Commercial Appliance Englewood 303-781-5548
DELA
WARE
Food Equipment Service Wilmington 302-996-9363
FLORIDA
Whaley Foodservice Repair Jacksonville 904-725-7800
Universal Restaurant Services Miami 305-593-5488
Nass Service Co., Inc. Orlando 407-425-2681
B.G.S.I. Pompano Beach 954-971-0456
Comm. Appliance Service Tampa 813-663-0313
GEORGIA
TWC Services Lake City 404-361-8010
Heritage Service Group Norcross 866-388-9837
Southeastern Rest. Svc. Norcross 770-446-6177
HA
WAII
Burney’s Comm. Service, Inc. Honolulu 808-848-1466
Food Equip Parts & Service Honolulu 808-847-4871
ILLINOIS
Parts Town Lombard 708-865-7278
Eichenauer Elec. Service Decatur 217-429-4229
Midwest Elec. Appl. Service Elmhurst 630-279-8000
Cone’s Repair Service Moline 309-797-5323
INDIANA
GCS Service Indianapolis 317-545-9655
IOW
A
Electric Motor Service Co. Davenport 319-323-1823
Goodwin Tucker Group Des Moines 515-262-8308
KENTUCKY
GCS Service Louisville 502-367-1788
LOUISIANA
Chandlers Parts & Service Baton Rouge 225-272-6620
Bana Comm. Parts, Inc. Harahan 504-734-0076
MAR
YLAND
Electric Motor Service Baltimore 410-467-8080
GCS Service Silver Spring 301-585-7550
MASSACHUSETTS
Ace Service Co., Inc. Needham 781-449-4220
MICHIGAN
Commercial Kitchen Service Bay City 517-893-4561
Bildons Appliance Service Detroit 248-478-3320
Midwest Food Equip. Service Grandville 616-261-2000
MINNESOT
A
GCS Service Minneapolis 612-546-4221
MISSOURI
General Parts Kansas City 816-421-5400
Commercial Kitchen Services St. Louis 314-890-0700
Kaemmerlen Parts & Service St. Louis 314-535-2222
NEBRASKA
Anderson Electric Omaha 402-341-1414
NEV
ADA
Burney’s Commercial Las Vegas 702-736-0006
Hi. Tech Commercial Service N. Las Vegas 702-649-4616
NEW JERSEY
Jay Hill Repair Fairfield 973-575-9145
Service Plus Flanders 973-691-6300
NEW
YORK
Acme American Repairs, Inc. Brooklyn 718-456-6544
Alpro Service Co. Brooklyn 718-386-2515
Appliance Installation Buffalo 716-884-7425
Northern Parts Dist. Plattsburgh 518-563-3200
J.B. Brady, Inc. Syracuse 315-422-9271
NORTH CAROLINA
Authorized Appliance Charlotte 704-377-4501
OHIO
Akron/Canton Comm. Svc. Inc. Akron 330-753-6635
Certified Service Center Cincinnati 513-772-6600
Commercial Parts and Service Columbus 614-221-0057
Electrical Appl. Repair Service Independence 216-459-8700
E. A. Wichman Co. Toledo 419-385-9121
OKLAHOMA
Hagar Rest. Service, Inc. Oklahoma City 405-235-2184
Krueger, Inc. Oklahoma City 405-528-8883
OREGON
Bressie Electric Co. Portland 503-231-7171
Ron’s Service, Inc. Portland 503-624-0890
PENNSYL
VANIA
Elmer Schultz Services Philadelphia 215-627-5401
FAST Comm. Appl. Service Philadelphia 215-288-4800
GCS Service Pittsburgh 412-787-1970
K & D Service Co. Harrisburg 717-236-9039
Electric Repair Co. Reading 610-376-5444
RHODE ISLAND
Marshall Electric Co. Providence 401-331-1163
SOUTH CAROLINA
Whaley Foodservice Repair W. Columbia 803-791-4420
TENNESSEE
Camp Electric Memphis 901-527-7543
TEXAS
Stove Parts Supply Fort Worth 817-831-0381
Armstrong Repair Service Houston 713-666-7100
Commercial Kitchen Repair Co. San Antonio 210-735-281 1
San Antonio Rest. Equip. San Antonio 210-532-1660
UT
AH
La Monica’s Rest. Equip. Service Murray 801-263-3221
VIRGINIA
Daubers Norfolk 757-855-4097
Daubers Springfield 703-866-3600
W
ASHINGTON
Restaurant Appl. Service Seattle 206-524-8200
WISCONSIN
A.S.C., Inc. Madison 608-246-3160
A.S.C., Inc. Milwaukee 414-543-6460
CANADA
BRITISH COLUMBIA
Key Food Equipment Service Vancouver 604-433-4484
MANIT
OBA
Denko Mechanical Ltd. Winnipeg 204-233-8003
ONT
ARIO
R.G. Henderson Ltd. Toronto 416-422-5580
Choquette CKS Ottawa 613-739-8458
QUÉBEC
Choquette CKS Montreal 514-722-2000
Choquette CKS Québec City 418-681-3944
Part No. 07.04.341.00 Form No. TF1946M-1004
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