Hatco HQT Series Operation Manual

Quick Thaw
HQT Series
Installation &
Operating Manual
I&W #07.05.168.00
This manual contains important safety information concerning the maintenance, use and operation of this product. Failure to follow the instructions contained in this manual may result in serious injury. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Do not operate this equipment unless you have read and understood the contents of this manual.
Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual.
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Form No. HQTM-1006
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CONTENTS
Important Owner Information........................................i
Introduction ....................................................................i
Important Safety Information.......................................1
Specifications................................................................2
Dimensions..............................................................2
Model Description.........................................................2
Installation .....................................................................3
Unpacking................................................................3
Location...................................................................3
Cavity Housing Assembly........................................4
Shelf Installation......................................................5
Water Manifold Assembly........................................6
Operation .......................................................................7
Temperature Control................................................7
Thawing Procedure .................................................8
Timer Device............................................................9
Maintenance ................................................................10
General..................................................................10
Cleaning ................................................................10
Accessories .................................................................11
Troubleshooting..........................................................11
Hatco Limited Warranty..............................................12
Authorized Parts Distributors.....................Back Cover
IMPORTANT OWNER INFORMATION
Record the model number, serial number (identification decal located on the bottom of the shelf), and purchase date of your Hatco Quick Thaw unit in the spaces below. Please have this information available when contacting Hatco for service assistance.
Model No. ________________________________ Serial No. ________________________________ Date of Purchase __________________________
Business 8:00 a.m. to 5:00 p.m. Hours: Central Standard Time
(Summer Hours: June to September – 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday
8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 Fax: (800) 690-2966 (Parts & Service)
(414) 671-3976 (International)
Additional information can be found by visiting our web site at www.hatcocorp.com
24-Hour 7-Day Parts & Service Assistance available in the United States and Canada by calling (800) 558-0607.
INTRODUCTION
The Hatco Quick Thaw unit is specially designed to reduce thawing times by applying a gentle, uniform spray of water over the entire surface of the frozen food product. Water temperature is controlled with the use of an easily adjustable mixing valve and monitored by a dial face thermometer that is connected directly into the incoming water line. A ball valve located outside the stainless steel casing controls the water pressure. The consistent flow of fresh water over the frozen food product which is immediately drained; is safer and faster than conventional thawing methods.
This manual provides the installation, safety and operating instructions for the Quick Thaw unit. We recommend all installation, operating and safety instructions appearing in this manual be read prior to
installation or operation of your Quick Thaw unit. Safety instructions that appear in this manual after a warning symbol and the words WARNING or
CAUTION printed in bold face are very important.
WARNING means there is the possibility
of serious personal injury or death to yourself or others. CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Hatco Quick Thaw units are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment.
Form No. HQTM-1006
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IMPORTANT SAFETY INFORMATION
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
WARNINGS
For safe and proper operation, the unit must be located at a reasonable working height.
To avoid injury or damage to the unit Hatco mounting gussets must be used when mounting unit to the wall. Mounting gussets have a maximum weight capacity of 50 lbs. (23 kg).
To avoid injury or damage to the unit mount unit to wall with proper hardware depending on wall material. (Hardware not supplied.)
To assure safe and proper operation additional cleaning may be required depending upon products being thawed and local codes applying to sink thawing techniques.
To avoid unsafe conditions do not mix products that may contaminate each other during thawing process.
For safe and proper operation the mixing valve supplied must be installed directly to the water manifold assembly. Improper installation may cause unsafe health conditions.
If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800­558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Replacement Parts when service is required.
Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to unsafe conditions and injury.
CAUTIONS
To avoid injury or damage to the unit DO NOT move or relocate the unit while it contains any food product.
For safe and proper operation do not place food product directly onto bottom of Hatco Quick Thaw unit. Use of a perforated pan is recommended for holding food product.
Do not place anything on top of the unit; doing so could damage the unit or subject personnel to possible injury.
CAUTIONS
Do not overtighten unions or nuts. Overtightening may cause leaks.
Cleaning and sanitizing is recommended at the end of each days use.
Plumbing connections and drains are required to be in accordance to all State and local plumbing codes.
Do not use harsh chemicals such as bleach or cleaners containing bleach.
Use of excessive force when tightening mounting screws may damage unit or wall.
Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your unit marring its appearance and making it susceptible to soil accumulation.
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SPECIFICATIONS
MODEL DESCRIPTION
DIMENSIONS
A
B
C
D
E
F
G
Figure 1. HQT-1 Dimensions
HQT-1 MODEL
The Hatco Quick Thaw unit is specially designed to rapidly and safely thaw frozen foods. Quick Thaw units are easily assembled and disassembled for cleaning/sanitizing purposes. The HQT-1 is constructed of stainless steel providing strength, durability, and the ease of cleaning. PVC tubing is included for fast plumbing installation. Included with 1/2" NPT inlet fittings, is a mixing valve with built-in check valves and screens, designed to control water temperatures. The NSF listed dial face thermometer displays the water temperature before it reaches the removable spray arm. A large hinged door opening allows for a 12" x 20" x 6" (305 x 508 x 152 mm) perforated food pan (recommended) for rapidly thawing frozen food in the HQT-1.
Accessories for the HQT-1 are a 12" x 20" x 6" (305 x 508 x 152 mm) perforated food pan and a wire support rack for thawing individual cryopacked serving packages (up to two racks per pan).
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Figure 2. HQT-1 Quick Thaw Model,
shown with optional timer.
Width Width Width Depth Height Height Height
Model (A) (B) (C) (D) (E) (F) (G)
HQT-1 22-3/8" 5-1/2" 8-1/8" 16-3/4" 14-1/2" 12-1/4" 6"
(568 mm) (140 mm) (204 mm) (425 mm) (368 mm) (311 mm) (152 mm)
NOTE: Shipping weight, 48 lbs. (22 kg), includes packaging.
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INSTALLATION
WARNING For safe and proper operation, the unit must be located at a reasonable working height.
WARNING To avoid injury or damage to the unit Hatco mounting gussets must be used when mounting unit to the wall. Mounting gussets have a maximum weight capacity of 50 lbs. (23 kg).
WARNING To avoid injury or damage to the unit mount unit to wall with proper hardware depending on wall material. (Hardware not supplied.)
CAUTION To avoid injury or damage to the unit DO NOT move or relocate the unit while it contains any food product.
UNPACKING
Hatco Quick Thaw units are shipped from the factory partially assembled. (See Figure 3.)
1. Remove HQT-1 unit parts from box.
NOTE: Contact Hatco if any of the components in Figure 3 are missing or damaged.
2. Remove information packet. To prevent delay
in obtaining warranty coverage, fill out and mail in the warranty card.
3. Remove tape and protective packaging from all surfaces of unit.
LOCATION
NOTE: A qualified plumber is recommended for providing hot and cold supply water lines with shut off valves to the designated HQT-1 location.
Locate the unit to the lef
t side of the incoming water line and close to a drain in compliance with State and local plumbing codes.
Figure 3. HQT-1 Components
Left Side Panel
Right Side Panel
Spray Arm
Core Panel
Hinged Door
Shelf Gusset
Shelf/Drain Unit
Water Manifold
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