Hatco GRAM-108D Installation Manual

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Max Watt Infrared Strip Heaters
Rampes Chauffantes Max Watt
GRAM and GRAML Series/Série
Installation and Operating Manual
Manuel d'installation et d'utilisation
GLO-RAY
®
P/N 07.04.439.00
Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.
English = p 2
No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.
Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.
Français = p 18
CONTENTS
NOTICE
CAUTION
WARNING
24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling 800-558-0607.
English
Important Owner Information ..............................................2
Introduction...........................................................................2
Important Safety Information...............................................3
Model Description.................................................................4
Model Designation................................................................4
Specifications........................................................................5
Electrical Rating Charts.......................................................5
Dimensions .........................................................................7
Installation.............................................................................8
General ...............................................................................8
Recommended Mounting Heights.......................................9
Minimum Clearance Requirements.....................................9
Installing Permanent Units ................................................10
Installing Chain Suspended Units .....................................11
Electrical Information.........................................................12
Remote Control Enclosures ..............................................13
IMPORTANT OWNER INFORMATION
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Operation.............................................................................14
General .............................................................................14
Maintenance ........................................................................15
General .............................................................................15
Daily Cleaning ...................................................................15
Replacing Display Light Bulbs ..........................................15
Troubleshooting Guide ......................................................16
Options and Accessories...................................................17
Limited Warranty.................................................................17
Authorized Parts Distributors............................Back Cover
Business Hours: 8:00 AM to 5:00 PM Central Standard Time (CST)
(Summer Hours: June to September 8:00
AM to 5:00 PM CST Monday–Thursday
8:00
AM to 2:30 PM CST Friday)
Telephone: 800-558-0607; 414-671-6350
e-mail: partsandservice@hatcocorp.com
Fax: 800-690-2966 (Parts and Service)
414-671-3976 (International)
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INTRODUCTION
Hatco Glo-Ray® Max Watt Strip Heaters ensure maximum food holding and minimize the risk of food-borne illness. Optimum safety and quality is the result of food held at the proper serving temperatures using Glo-Ray’s pre-focused heat patterns. The pre-focused heat pattern prevents foods from being over­cooked in the middle and cooling off around the edges by concentrating higher temperatures to the outer edges of holding surfaces where heat loss is the greatest. Utilizing specially designed reflectors to direct the heat from the element, Glo­Ray Strip Heaters safely maintain peak serving temperatures longer without cooking the food beyond the point of excellence.
Glo-Ray Max Watt Strip Heaters are available from the factory with or without shatter-resistant incandescent lights to illuminate the warming area. These bulbs have a special coating that guards against injury and food contamination in the event of breakage.
Glo-Ray Max Watt Strip Heaters are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.
Additional information can be found by visiting our web site at www.hatcocorp.com.
This manual provides the installation, safety, and operating instructions for Glo-Ray Max Watt Strip Heaters. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of the Strip Heaters.
Safety information that appears in this manual is identified by the following signal word panels:
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
2
Form No. GRAMM-1114
English
WARNING
NOTICE
CAUTION
WARNING
IMPORTANT SAFETY INFORMATION
Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.
ELECTRIC SHOCK HAZARD:
• Units require a hardwired connection to on-site electrical system. Connection must be properly grounded and of correct voltage, size, and configuration for electrical specifications of unit. Contact a qualified electrician to determine and perform proper electrical connection.
• Turn OFF power switch, turn off power at circuit breaker, and allow unit to cool before performing any cleaning, adjustments, or maintenance.
• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.
• This unit is not “jet-proof” construction. Do not use jet­clean spray to clean this unit.
• Do not steam clean or use excessive water on unit.
• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.
FIRE HAZARD: Do not install MaxWatt strip heaters above or around combustible surfaces. Discoloration or combustion could occur. Max Watt strip heaters must be installed in non-combustible surroundings only.
EXPLOSION HAZARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Use only light bulbs that meet or exceed (National Sanitation Foundation (NSF) standards and are specifically designed for food holding areas. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination.
This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.
Make sure all operators have been instructed on the safe and proper use of the unit.
Make sure food product has been heated to the proper food-safe temperature. Failure to heat food product properly may result in serious health risks. This unit is for pre-heated food product only.
For installation with chains, make sure the chains have sufficient strength and are securely fastened to both the unit and the mounting location. Poorly installed chains may cause the unit to loosen and fall. Do not place anything on top of units installed with chains.
This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.
BURN HAZARD: Some exterior surfaces on the unit will get hot. Use caution when touching these areas.
Standard and approved manufacturing oils may smoke up to 30 minutes during initial startup. This is a temporary condition. Operate unit without food product until smoke dissipates.
Strip heaters equipped with incandescent lights that require a circuit breaker larger than 20 amps for the heat element must have a separate circuit breaker for the incandescent lights that is 20 amps or less.
To ensure safe and proper operation, refer to the Clearance Requirements listed in the Installation section of this manual.
Installation of two or more separate units with less than 3″ (76 mm) between housings may result in premature failure of component parts. Failure to provide proper spacing may result in heat damage to electrical components and will void warranty.
Units are voltage-specific. Refer to specification label for electrical requirements before beginning installation.
Do not add a decorative soffit to hide a pass-through mounted strip heater. Excessive heat can cause unit failure.
To prevent premature failure of components due to excessive heat, remote mounted control enclosures must be installed outside the strip heater heat zone.
Damage to any countertop material caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the countertop material for application information.
Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch the finish of the unit, marring its appearance and making it susceptible to soil accumulation.
Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).
Form No. GRAMM-1114
3
MODEL DESCRIPTION
G R A M L - XX D
Glo-Ray
Aluminum Housing
L = Incandescent Light No Character = No Lighting
D = Dual Element Depth No Character = Single Element Depth
Width (in inches)
Max Watt
All Models
Hatco Glo-Ray®Max Watt Strip Heaters keep hot foods at optimum serving temperatures longer. Foods do not dry out or become discolored; even the most delicate dishes hold that “just-prepared” look. The Glo-Ray pre-focused heat pattern directs heat from a tubular element to bathe the entire holding surface.
Glo-Ray Max Watt strip heaters are constructed with aluminum housings in lengths of 18″ (457 mm) to 144″ (3658 mm).
Dual models allow for side-by-side mounting of two heating elements to provide a wider holding area (dual models are constructed with a standard 3″ [76 mm] or optional 6″ [152 mm] spacer between heating elements).
All Glo-Ray Max Watt Strip Heaters have several mounting options. Optional electronic infinite control switches, incandescent lighting, and halogen lighting are available.
GRAM-XX: Aluminum housing, single element depth
English
GRAM-48 Model
GRAML-XX: Aluminum housing, incandescent
lights, single element depth
GRAM-XXD: Aluminum housing, dual element depth
GRAML-XXD: Aluminum housing, incandescent
lights, dual element depth
MODEL DESIGNATION
GRAML-48 Model
GRAML-48D Model with 3″ (76 mm) spacer
GRAML-48D Model with 6″ (152 mm) spacer
4
Form No. GRAMM-1114
English
SPECIFICATIONS
Electrical Rating Chart — GRAM Models Electrical Rating Chart — GRAML Models
Model GRAM-18 Watts: 450 Shipping Weight: 6 lbs. (3 kg)*
oltage 120 208 240
V Amps 3.8 2.2 1.9
odel GRAM-24 Watts: 650 Shipping Weight: 7 lbs. (3 kg)*
M
Voltage 120 208 240 Amps 5.4 3.1 2.7
Model GRAM-30 Watts: 825 Shipping Weight: 8 lbs. (4 kg)*
Voltage 120 208 240
mps 6.9 4.0 3.4
A
Model GRAM-36 Watts: 1000 Shipping Weight: 9 lbs. (4 kg)*
Voltage 120 208 240
mps 8.3 4.8 4.2
A
Model GRAM-42 Watts: 1175 Shipping Weight: 10 lbs. (5 kg)* oltage 120 208 240
V Amps 9.8 5.6 4.9
odel GRAM-48 Watts: 1300 Shipping Weight: 11 lbs. (5 kg)*
M
Voltage 120 208 240 Amps 10.8 6.3 5.4
Model GRAM-54 Watts: 1500 Shipping Weight: 13 lbs. (6 kg)*
Voltage 120 208 240
mps 12.5 7.2 6.3
A
Model GRAM-60 Watts: 1700 Shipping Weight: 14 lbs. (6 kg)* oltage 120 208 240
V Amps 14.2 8.2 7.1
odel GRAM-66 Watts: 1875 Shipping Weight: 16 lbs. (7 kg)*
M
Voltage 120 208 240 Amps 15.6 9.0 7.8
n
Model GRAM-72
Voltage 120 208 240 Amps 17.3 10.0 8.6
Model GRAM-84
Voltage 120 208 240 Amps 20.0 11.5 10.0
Model GRAM-96
Voltage 120 208 240 Amps 22.3 12.9 11.1
Model GRAM-108
Voltage 120 208 240 Amps --- 14.4 12.5
Model GRAM-120
Voltage 120 208 240 Amps --- 16.4 14.2
Model GRAM-132
Voltage 120 208 240 Amps --- 18.0 15.6
Model GRAM-144
Voltage 120 208 240 Amps --- 20.0 17.3
n
May require additional switches, consult factory for applications.
Watts: 2075 Shipping Weight: 17 lbs. (8 kg)*
n
Watts: 2400 Shipping Weight: 19 lbs. (9 kg)*
n
Watts: 2675 Shipping Weight: 21 lbs. (10 kg)*
Watts: 3000 Shipping Weight: 23 lbs. (10 kg)*
Watts: 3400 Shipping Weight: 26 lbs. (12 kg)*
Watts: 3750 Shipping Weight: 30 lbs. (14 kg)*
Watts: 4150 Shipping Weight: 33 lbs. (15 kg)*
Model GRAML-18 Watts: 570 Shipping Weight: 9 lbs. (4 kg)*
oltage 120 120/208 120/240
V Amps 4.8 3.2 2.9
odel GRAML-24 Watts: 770 Shipping Weight: 10 lbs. (5 kg)*
M
Voltage 120 120/208 120/240 Amps 6.4 4.1 3.7
Model GRAML-30 Watts: 945 Shipping Weight: 11 lbs. (5 kg)*
Voltage 120 120/208 120/240
mps 7.9 5.0 4.4
A
Model GRAML-36 Watts: 1180 Shipping Weight: 13 lbs. (6 kg)*
Voltage 120 120/208 120/240
mps 9.8 6.3 5.7
A
Model GRAML-42 Watts: 1355 Shipping Weight: 15 lbs. (7 kg)* oltage 120 120/208 120/240
V Amps 11.3 7.1 6.4
odel GRAML-48 Watts: 1540 Shipping Weight: 17 lbs. (8 kg)*
M
Voltage 120 120/208 120/240 Amps 12.8 8.3 7.4
Model GRAML-54 Watts: 1740 Shipping Weight: 19 lbs. (9 kg)*
Voltage 120 120/208 120/240
mps 14.5 9.2 8.3
A
n
Model GRAML-60
oltage 120 120/208 120/240
V Amps 16.7 10.7 9.6
odel GRAML-66
M
Voltage 120 120/208 120/240 Amps 18.1 11.5 10.3
Model GRAML-72
Voltage 120 120/208 120/240 Amps 20.3 13.0 11.6
Model GRAML-84
Voltage 120 120/208 120/240 Amps 23.5 15.0 13.5
Model GRAML-96
Voltage 120 120/208 120/240 Amps 26.3 16.9 15.1
Model GRAML-108
Voltage 120 120/208 120/240 Amps --- 18.9 17.0
Model GRAML-120
Voltage 120 120/208 120/240 Amps --- 21.3 19.2
Model GRAML-132
Voltage 120 120/208 120/240 Amps --- 23.5 21.1
Model GRAML-144
Voltage 120 120/208 120/240 Amps --- 26.0 23.3
Watts: 2000 Shipping Weight: 21 lbs. (10 kg)*
n
Watts: 2175 Shipping Weight: 22 lbs. (10 kg)*
n
† Watts: 2435 Shipping Weight: 24 lbs. (11 kg)*
n
† Watts: 2820 Shipping Weight: 28 lbs. (13 kg)*
n
† Watts: 3155 Shipping Weight: 32 lbs. (15 kg)*
Watts: 3540 Shipping Weight: 36 lbs. (16 kg)*
Watts: 4000 Shipping Weight: 40 lbs. (18 kg)*
Watts: 4410 Shipping Weight: 44 lbs. (20 kg)*
Watts: 4870 Shipping Weight: 48 lbs. (22 kg)*
Glo-Ray models 66″ through 144″ contain tandem (end-to-end) elements that may be individually controlled.
Not available in 120 volts. * Add 2 – 8 lbs. (1 – 3 kg) to shipping weight depending on size of remote control enclosure.
NOTE: GRAML models that have multiple voltages
listed, such as 120/208 or 120/240, have multiple internal circuits. For example a 120/208 volt unit utilizes 120 volts for light circuit and 208 volts for the heat circuit(s). Consult the Electrical Diagram supplied with the unit for specific information.
Form No. GRAMM-1114
CAUTION! Light-equipped strip heaters that require a circuit breaker 20 amps or larger must be installed with a remote control enclosure containing a fuse rated at 20 amps or less for the light circuit.
5
SPECIFICATIONS
English
Electrical Rating Chart —
GRAM-XXD Models
Model GRAM-18D Watts: 900 Shipping Weight: 14 lbs. (6 kg)*
oltage 120 208 240
V
mps 7.5 4.3 3.8
A
odel GRAM-24D Watts: 1300 Shipping Weight: 16 lbs. (7 kg)*
M
oltage 120 208 240
V Amps 10.8 6.3 5.4
odel GRAM-30D Watts: 1650 Shipping Weight: 18 lbs. (8 kg)*
M
Voltage 120 208 240 Amps 13.8 7.9 6.9
n
Model GRAM-36D
Voltage 120 208 240
mps 16.7 9.6 8.3
A
Model GRAM-42D
oltage 120 208 240
V Amps 19.6 11.3 9.8
odel GRAM-48D
M
Voltage 120 208 240 Amps 21.7 12.5 10.8
Model GRAM-54D
Voltage 120 208 240 Amps 25.0 14.4 12.5
Model GRAM-60D
Voltage 120 208 240
mps 28.3 16.3 14.2
A
Model GRAM-66D
Voltage 120 208 240 Amps 31.3 18.0 15.6
Model GRAM-72D
Voltage 120 208 240 Amps 34.6 20.0 17.3
Model GRAM-84D
Voltage --- 208 240 Amps --- 23.1 20.0
Model GRAM-96D
Voltage --- 208 240 Amps --- 25.7 22.3
Model GRAM-108D
Voltage --- 208 240 Amps --- 28.9 25.0
Model GRAM-120D
Voltage --- 208 240 Amps --- 32.7 28.3
Model GRAM-132D
Voltage --- 208 240 Amps --- 36.1 31.2
Model GRAM-144D
Voltage --- 208 240 Amps --- 39.9 34.6
n
May require additional switches, consult factory for applications.
Watts: 2000 Shipping Weight: 21 lbs. (10 kg)*
n
Watts: 2350 Shipping Weight: 24 lbs. (11 kg)*
n
atts: 2600 Shipping Weight: 27 lbs. (12 kg)*
W
n
Watts: 3000 Shipping Weight: 30 lbs. (14 kg)*
n
Watts: 3400 Shipping Weight: 34 lbs. (15 kg)*
n
† Watts: 3750 Shipping Weight: 37 lbs. (17 kg)*
n
† Watts: 4150 Shipping Weight: 41 lbs. (19 kg)*
n
†•Watts: 4800 Shipping Weight: 44 lbs. (20 kg)*
n
†•Watts: 5350 Shipping Weight: 52 lbs. (24 kg)*
Watts: 6000 Shipping Weight: 59 lbs. (27 kg)*
Watts: 6800 Shipping Weight: 66 lbs. (30 kg)*
Watts: 7500 Shipping Weight: 73 lbs. (33 kg)*
Watts: 8300 Shipping Weight: 80 lbs. (36 kg)*
M
Voltage 120 120/208 120/240 Amps 8.5 5.3 4.8
Model GRAML-24D Watts: 1420 Shipping Weight: 16 lbs. (7 kg)*
Voltage 120 120/208 120/240
mps 11.8 7.3 6.4
A
Model GRAML-30D Watts: 1770 Shipping Weight: 19 lbs. (9 kg)*
oltage 120 120/208 120/240
V Amps 14.8 8.9 7.9
odel GRAML-36D
M
Voltage 120 120/208 120/240 Amps 18.2 11.1 9.8
Model GRAML-42D
Voltage 120 120/208 120/240
mps 21.1 12.8 11.3
A
Model GRAML-48D
oltage 120 120/208 120/240
V Amps 23.7 14.5 12.8
Model GRAML-54D
Voltage 120 120/208 120/240
mps 27.0 16.4 14.5
A
Model GRAML-60D
oltage 120 120/208 120/240
V Amps 30.8 18.8 16.7
Model GRAML-66D
Voltage 120 120/208 120/240 Amps 33.8 20.5 18.1
Model GRAML-72D
Voltage 120 120/208 120/240 Amps 37.6 23.0 20.3
Model GRAML-84D
Voltage 120 120/208 120/240 Amps 43.5 26.6 23.5
Model GRAML-96D
Voltage 120 120/208 120/240 Amps 48.6 29.7 26.3
Model GRAML-108D
Voltage --- 120/208 120/240 Amps --- 33.3 29.5
Model GRAML-120D
Voltage --- 120/208 120/240 Amps --- 37.7 33.3
Model GRAML-132D
Voltage --- 120/208 120/240 Amps --- 41.6 36.8
Model GRAML-144D
Voltage --- 120/208 120/240 Amps --- 45.9 40.6
Electrical Rating Chart —
GRAML-XXD Models
odel GRAML-18D Watts: 1020 Shipping Weight: 14 lbs. (6 kg)*
n
atts: 2180 Shipping Weight: 22 lbs. (10 kg)*
W
n
Watts: 2530 Shipping Weight: 25 lbs. (11 kg)*
n
Watts: 2840 Shipping Weight: 29 lbs. (13 kg)*
n
Watts: 3240 Shipping Weight: 33 lbs. (15 kg)*
n
Watts: 3700 Shipping Weight: 37 lbs. (17 kg)*
n
† Watts: 4050 Shipping Weight: 39 lbs. (18 kg)*
n
† Watts: 4510 Shipping Weight: 42 lbs. (19 kg)*
n
†•Watts: 5220 Shipping Weight: 47 lbs. (21 kg)*
n
†•Watts: 5830 Shipping Weight: 56 lbs. (25 kg)*
Watts: 6540 Shipping Weight: 64 lbs. (29 kg)*
Watts: 7400 Shipping Weight: 72 lbs. (33 kg)*
Watts: 8160 Shipping Weight: 79 lbs. (36 kg)*
Watts: 9020 Shipping Weight: 86 lbs. (39 kg)*
Glo-Ray models 66″ through 144″ contain tandem (end-to-end) elements that may be individually controlled.
Not available in 120 volts. * Add 2 – 8 lbs. (1 – 3 kg) to shipping weight depending on size of remote control enclosure.
NOTE: GRAML-XXD models that have multiple voltages
listed, such as 120/208 or 120/240, have multiple internal circuits. For example a 120/208 volt unit utilizes 120 volts for light circuit and 208 volts for the heat circuit(s). Consult the Electrical Diagram supplied with the unit for specific information.
CAUTION! Light-equipped strip heaters that require a circuit breaker 20 amps or larger must be installed with a remote control enclosure containing a fuse rated at 20 amps or less for the light circuit.
6
Form No. GRAMM-1114
English
A
D
C
B
Front View — Model GRAM
Bottom View — Model GRAM
A
D
C
B
Front View — Model GRAML
Bottom View — Model GRAML
A
C
B
Front View — Model GRAML-XXD
Bottom View — Model GRAML-XXD
Dimensions — GRAM and GRAML Models
Model Width (A) Depth (B) Depth (C) Height (D)
SPECIFICATIONS
GRAM
GRAML
18″–144″
(457–3658 mm)
18″–144″
(457–3658 mm)
Dimensions — Single Element Strip Heaters
6″
(152 mm)
9″
(229 mm)
7-1/4″
(184 mm)
10-1/4″
(259 mm)
Dimensions — GRAM-XXD and GRAML-XXD Models
Model Width (A) Depth (B) * Height (C)
2-1/2″
(64 mm)
2-1/2″
(64 mm)
GRAM-XXD and
GRAML-XXD
* Dimension shown is standard with 3″ (76 mm) spacer; when used with 6″ (152 mm) spacer, add 3″ (76 mm).
18″–144″
(457–3658 mm)
15″
(381 mm)
Dimensions — Dual Element Strip Heaters
2-1/2″
(64 mm)
Form No. GRAMM-1114
7
INSTALLATION
WARNING
CAUTION
NOTICE
NOTICE
English
General
Use the information in this section to prepare for and install a Max Watt Strip Heater. Make sure to locate the specific information in this section for the type of installation. Strip heaters are shipped with most components pre-assembled. Dual units are supplied with a required 3″ (76 mm) or 6″ (152 mm) spacer pre-assembled at the factory.
Optional mounting equipment and remote control enclosures must be installed on location.
FIRE HAZARD: Do not install MaxWatt strip heaters above or around combustible surfaces. Discoloration or combustion could occur. Max Watt strip heaters must be installed in non-combustible surroundings only.
To ensure safe and proper operation, refer to the “Minimum Clearance Requirements” listed in the Installation section of this manual.
Damage to any countertop material caused by heat generated from Hatco equipment is not covered under the Hatco warranty. Contact the manufacturer of the countertop material for application information.
To prevent unit failure from excessive heat, do not add a decorative soffit to hide a pass-through mounted strip heater.
NOTE: Contact the countertop manufacturer of the base
material for application information and surface temperature limits before installing the unit.
1. Remove the unit from the shipping carton and remove all packing materials.
NOTE: To prevent delay in obtaining warranty coverage,
complete online warranty registration. See the IMPORTANT OWNER INFORMATION section for details.
2. Remove tape and protective packaging from all surfaces of the unit.
NOTE: If unit is equipped with optional equipment, see the
OPTIONS AND ACCESSORIES section near the back of this manual.
3. Install/mount the unit in an appropriate location.
a. Verify recommended mounting heights and minimum
clearance requirements are met for the appropriate model. Refer to “Recommended Mounting Heights” and “Minimum Clearance Requirements” in this section.
c. For permanent unit installation, refer to “Installing
Permanent Units” in this section.
b. For chain suspension installation, refer to “Installing
Chain Suspended Units” in this section.
Dual Mounting
When mounting units side-by-side, a space not less than 3″ (76 mm) must be maintained between units. Dual units ordered from the factory are shipped with a pre-assembled 3″ (76 mm) or 6″ (152 mm) spacer.
Installation of two or more separate units with less than 3″ (76 mm) between housings may result in premature failure of component parts. Failure to provide proper spacing may result in heat damage to electrical components and will void warranty.
Under Shelf Mounting
When mounting a unit under a shelf, use adjustable angle brackets to assure proper spacing. Remote control enclosures are required to keep switches out of the heat zone and prevent premature failure.
Pass-Through
If pass-through area is 12″ to 16″ (305 to 406 mm) deep, a single unit can be used. For a 20″ to 24″ (508 to 610 mm) deep pass-through area, a dual unit is recommended. Installation of multiple units must have a minimum spacing of 3″ (76 mm) between heaters.
8
Form No. GRAMM-1114
English
18″–24″
(457–610 mm)
Mounting
Height
18″ (457 mm)
24″ (610 mm)
15″ (381 mm)
21″ (533 mm)
18″–24″
(457–610 mm)
Mounting
Height
6″
(152 mm)
12″ (305 mm)
14″–18″
(356–457 mm)
Mounting
Height
Add 3″ (76 mm) for units with lights.
C
Shelf
Back Wall
Counter
A
B
WARNING
INSTALLATION
Recommended Mounting Heights
Recommended Mounting Height for
GRAM and GRAML models in all lengths
(excluding dual models).
Minimum Clearance Requirements
FIRE HAZARD: Do not install MaxWatt strip heaters above or around combustible surfaces. Discoloration or combustion could occur. Max Watt strip heaters must be installed in non-combustible surroundings only.
Models (A) (B) (C)
GRAM and 12″ 3″ 1″
GRAML (305 mm) (76 mm) (25 mm)
GRAM-XXD 15″ 3″ 1″
GRAML-XXD (381 mm) (76 mm) (25 mm)
Recommended Mounting Height for
GRAM-XXD and GRAML-XXD dual models with a
GRAM-XXD and GRAML-XXD dual models with a
Form No. GRAMM-1114
3″ (76 mm) spacer in all lengths.
Recommended Mounting Height for
6″ (152 mm) spacer in all lengths.
Non-Combustible Clearance Requirements
9
INSTALLATION
1-3/16″
(30 mm)
Distance from end of unit to center of conduit hole.
Needed for 1″ diameter hole cutout in mounting surface.
CAUTION
Mounting
Screw
Flexible Conduit
Tubular Stand
CAUTION
NOTICE
Installing Permanent Units
Strip heaters can be mounted permanently with tubular stands or angle brackets. Refer to the proper permanent mounting section for the installation procedure.
Tubular Stand Mounting
Tubular stand mounting permanently attaches the unit to a countertop or serving table. All wiring may be concealed within one of the tubular stands.
To ensure safe and proper operation, refer to the “Minimum Clearance Requirements” listed in the INSTALLATION section of this manual.
Tubular stands are available in aluminum non-adjustable heights from 14″-24″ (356-610 mm).
NOTE: Tubular stands are not field retrofittable.
NOTE: If wiring is to be concealed, a 1″ (25 mm) diameter hole
must be provided in the mounting surface centered under the stand containing the wiring conduit.
English
Countertop Conduit Hole Dimension
1. Position the unit upside-down on a flat surface.
NOTE: Units for this application are supplied with the conduit
NOTE: Two pairs of stands will be needed for mounting dual
attached to one side of the unit. Conduit should not be removed.
2. If applicable, route the flexible conduit through the center of one of the stands.
3. Pull the conduit-side stand up against the unit and secure the stand to the unit using the screws supplied.
4. Align the opposite-side stand with the mounting holes at the other end of the unit and secure the stand to the unit using the screws supplied.
5. If applicable, route the flexible conduit through the 1″ (25 mm) diameter hole cut into the mounting surface.
6. Secure the stands to the mounting surface.
units.
Tubular Stand Mounting
Adjustable Angle Bracket Mounting
Mounting a strip heater with adjustable angle brackets permanently attaches the unit to the underside of a shelf. Units can be mounted to a flat shelf or a shelf with rolled/flanged edges. A minimum gap of 1″ [25 mm] is required between the unit and the bottom of the rolled or flanged edge to prevent heat damage to the electrical system of the unit.
To ensure safe and proper operation, refer to the Clearance Requirements listed in the Installation section of this manual.
If the shelf has a rolled or flanged edge, use the appropriate screw hole locations on the adjustable angle brackets to mount the unit 1″ (25 mm) below the lowest edge of the rolled or flanged shelf. The adjustable angle brackets can provide a 1″ [25 mm], 1-1/2″ [38 mm], or 2″ [51 mm] gap between the unit and the underside of the shelf.
Do not conceal unit. Unit must be installed below the lowest edge of a rolled or flanged shelf. Failure to mount unit properly may result in premature failure of components and void the product warranty.
10
Form No. GRAMM-1114
English
WARNING
“S” Hook
Connecting Chain
Hanger Tab
Screw
Overhead Mounting
System
1″ (25 mm)
Gap
Minimum
Shelf with 3/4″ (19 mm)
flanged edge
Adjustable
Angle
Bracket
Lowest edge of
flanged shelf.
Removed
Center Screws
Adjustable
Angle Bracket
End Plate
Screws
Two adjustable
angle brackets
on each end
for dual units.
INSTALLATION
Installing Chain Suspended Units
Chain suspension mounting attaches a strip heater to an overhead surface with the use of “S” hooks. Chain suspended units are available for single housing models only.
NOTE: Units ordered with the “S” hook option come with two
hanger tabs mounted to each end of the unit, two “S” hooks, and two 6″ (152 mm) pieces of connecting chain. Additional chain (P/N 05.03.020.00) can be ordered from Hatco for the overhead mounting system or another option can be determined by a qualified installer.
Flanged Shelf Installation
1. Position the unit on a flat surface with the heating element facing down.
2. Remove the two center screws from the end plate at one end of the unit. These screws do not need to be replaced.
3. Remove the two upper end plate screws.
4. Align the appropriate holes on the adjustable angle bracket with the end plate mounting holes on the unit. Secure the angle bracket with the end plate screws.
5. Repeat steps 2 – 4 for the opposite end of the unit.
Adjustable Angle Bracket Installation
6. Fasten the angle brackets to the underside of the shelf using appropriate fasteners (not supplied by Hatco).
NOTE: Two pairs of brackets will be needed for dual units.
For installation with chains, make sure the chains have sufficient strength and are securely fastened to both the unit and the mounting location. Poorly installed chains may cause the unit to loosen and fall. Do not place anything on top of units installed with chains.
To ensure safe and proper operation, refer to the “Minimum Clearance Requirements” listed in the Installation section of this manual.
NOTE: The strength of the chain supplied by Hatco is sufficient
to hold the weight of the unit securely only when mounted properly.
NOTE: Dual units cannot be mounted using the “S” hook and
chain system.
1. Prepare the overhead mounting system for the “S” hooks. Make sure the system is secure and is set up so the unit will be suspended at a level, safe, and proper distance from walls, counter, and food.
2. Loosen, but do not remove the screws securing the hanger tabs on each end of the unit. Rotate the tabs up, then tighten the screws securely.
3. Securely attach one of the 6″ (152 mm) connecting chains between each pair of hanger tabs.
4. Attach an “S” hook to the center of each connecting chain.
5. Carefully lift the unit and attach the “S” hooks on each end of the unit to the overhead mounting system. Make sure the unit is level.
Form No. GRAMM-1114
Dual Unit Mounting
“S” Hook Mounting
11
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