Hatco DHLM-0105 User Manual

Decorative Heat Lamps

DL Series

Installation &

Operating Manual

I&W #07.05.147.00

This manual contains important safety information
concerning the maintenance, use and operation of this
product. Failure to follow the instructions contained in this
manual may result in serious injury. If you’re unable to
understand the contents of this manual, please bring it to
the attention of your supervisor. Do not operate this
equipment unless you have read and understood the
contents of this manual.

Este manual contiene importante información sobre
seguridad concerniente al mantenimiento, uso y
operación de este producto. Cualquier falla en el
seguimiento de las instrucciones contenidas en este
manual puede resultar en un serio daño. Si usted no
puede entender el contenido de este manual por
favor pregunte a su supervisor. No opere este
equipo al menos que haya leído y comprendido el
contenido de este manual.

Form No. DHLM-0105

i

CONTENTS

INTRODUCTION

Hatco Decorative Heat Lamps are designed to hold
your food at serving temperatures and enhance
restaurant decor. Hatco Decorative Heat Lamps
heat is focused directly below, providing effective
insulation for prolonged serving times.

Hatco Decorative Heat Lamps are quality built to
meet the demands of foodservice operations and
provide years of trouble-free performance.

This manual provides the installation, safety and
operating instructions for the Decorative Heat
Lamps. We recommend all installation, operating
and safety instructions appearing in this manual be
read prior to installation or operation of your

Decorative Heat Lamps. Safety instructions that
appear in this manual after a warning symbol and
the words WARNING or CAUTION printed in bold
face are very important. WARNING means there
is the possibility of serious personal injury or death
to yourself or others. CAUTION means there is
the possibility of minor or moderate injury.
CAUTION without the symbol signifies the
possibility of equipment or property damage only.

Hatco Decorative Heat Lamps are a product of
extensive research and field testing. The materials
used were selected for maximum durability,
attractive appearance and optimum performance.
Every unit is thoroughly inspected and tested prior
to shipment.

Important Owner Information...............................i

Introduction ...........................................................i

Important Safety Instructions.............................1

Specifications.......................................................3

Electrical Rating Chart ....................................3

Dimensions-Shade..........................................3

Model Designation...............................................4

Model Descriptions..............................................5

All Models........................................................5

DL Models (Standard Wattage) .......................5

DLH Models (High Wattage)...........................5

Installation............................................................5

Unpacking .......................................................5

Location...........................................................5

Assembly.........................................................6

Installing Non-Track Mount.............................7

Installing Track Mount.....................................7

Operation............................................................10

Maintenance .......................................................10

General..........................................................10

Cleaning........................................................10

Heat Bulb Replacement................................10

Accessories ........................................................11

Hatco Limited Warranty.....................................12

Authorized Parts Distributors............Back Cover

IMPORTANT OWNER INFORMATION

Record the model number, serial number
(identification decal located inside the lamp shade),
voltage and purchase date of your Decorative Heat
Lamp in the spaces below. Please have this
information available when calling Hatco for service
assistance.

Model No. ________________________________
Serial No. ________________________________
Voltage __________________________________
Date of Purchase __________________________

Business 8:00 a.m. to 5:00 p.m.
Hours: Central Standard Time

(Summer Hours: June to September –
8:00 a.m. to 5:00 p.m. C.D.T.
Monday through Thursday

8:00 a.m. to 2:30 p.m. C.D.T. Friday)
Telephone: [phone]
Fax: [phone] (Parts & Service)

[phone] (International)

Additional information can be found by visiting our
web site at www.hatcocorp.com

24-Hour 7-Day Parts & Service
Assistance available in the United
States and Canada by calling
[phone].

Form No. DHLM-0105

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IMPORTANT SAFETY INFORMATION

WARNINGS
To avoid any injury or damage to the unit(s)
connect to a properly grounded electrical
supply. Contact a qualified electrician to
determine the proper voltage, wire size and
installation method.

Decorative Heat Lamps are not waterproof.
To avoid electrical shock or personal injury
DO NOT submerge in water. Do not operate if
it has been submerged in water.

To avoid electrical shock or personal injury,
do not steam clean or use excessive water on
the unit.

To avoid any injury or electrical shock, turn
the power switch and the fuse disconnect
switch/circuit breaker off. Allow to cool
completely before performing any
maintenance or cleaning.

To avoid any injury, turn the power supply
OFF to the mounting location before
installing.

For safe and proper operation locate the heat
lamp at the proper height in an area that is
convenient for use.

Decorative Heat Lamps must have a
minimum of 1" (25 mm) clearance along the
sides of combustible walls and materials. If
safe distances are not maintained,
discoloration or combustion could occur.

DL standard watt heat lamps (250 watt bulb)
must have a minimum of 16" (406 mm) above
a flammable surface or minimum clearance of
5" (127 mm) above a non-combustible
surface. If safe distances are not maintained,
discoloration or combustion could occur.

DLH high watt heat lamps (375 watt bulb)
must have a minimum of 27" (686 mm) above
a flammable surface or minimum clearance of
5" (127 mm) above a non-combustible
surface. If safe distances are not maintained,
discoloration or combustion could occur.

For safe and proper operation, do not install
a 375 watt bulb into a DL standard watt lamp.

If service is required on this unit, contact
your Authorized Hatco Service Agent, or
contact the Hatco Service Department at 800­558-0607 or 414-671-6350; fax [phone]
or International fax [phone].

This product has no “user” serviceable parts.
To avoid damage to the unit or injury
to personnel, use only Authorized Hatco
Service Agents and Genuine Hatco
Replacement Parts when service is required.

Genuine Hatco Replacement Parts are
specified to operate safely in the
environments in which they are used. Some
aftermarket or generic replacement parts do
not have the characteristics that will allow
them to operate safely in Hatco equipment. It
is essential to use Hatco Replacement Parts
when repairing Hatco equipment. Failure to
use Hatco Replacement Parts may subject
operators of the equipment to hazardous
electrical voltage, resulting in electrical
shock or burn.

IMPORTANT! Read the following important safety instructions to avoid personal injury or
death, and to avoid damage to the equipment or property.

Form No. DHLM-0105

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IMPORTANT SAFETY INFORMATION

CAUTIONS
Some exterior surfaces on the unit will get
hot. Use caution when touching these areas
to avoid injury.

Unit is not weatherproof. For safe and proper
operation locate the unit indoors

where the
ambient air temperature is constant and is a
minimum of 70°F (21°C).

For safe and proper operation do not use Trac
system units with a power supply cord or
convenience receptacle adapter.

To reduce the risk of fire and electric shock
when installing T rac systems, use only fixture
assemblies marked for use with Halo Trac,
and Trac Fittings marked for use with L650
Series Trac.

For safe and proper operation the maximum
capacity of Power-Trac is 20A per circuit.
Check the fuses and circuits carefully before
installing. 20A maximum includes all lights
and appliances connected to the circuit. 120
volt only , maximum 1920 watts per any length
track.

For safe and proper operation be careful
during Trac installation that you do not
damage the buss bar insulators during the
drilling operation. If insulators are damaged,
discard the section and do not use.

For safe and proper operation do not damage
the special, smooth plastic finish piece on
metal ceiling plate when determining location
of proper knock out holes.

For units not equipped with Hatco supplied
switch (N-no switch), a qualified electrician
must choose an appropriate switch for the
application based on amperage and inrush
rating of the switch.

CAUTIONS
Use only non-abrasive cleaners. Abrasive
cleaners could scratch the finish of your
Decorative Heat Lamp, marring its
appearance and making it susceptible to dirt
accumulation.

Damage to any countertop material caused
by heat generated from Hatco equipment is
not covered under the Hatco warranty.
Contact the manufacturer of the countertop
material for application information.

All canopy mount units are designed to fit a
standard 4" (102 mm) octagonal junction box.
To prevent any injury or damage this junction
box must be securely anchored to the
building structure.

Hatco DL lamp warmers are built to fit HALO
brand L651, L652 and L653 Power Trac, track
lighting systems only. Do not attempt to use
on any other track lighting system.

Form No. DHLM-0105

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SPECIFICATIONS

ELECTRICAL RATING CHART

The electrical information in the shaded area pertains to Export Models only.

Model Voltage Watts Amps

DL Series 120 250 2.1

240 250 1.1

DLH Series 120 375 3.2

Figure 1. Lamp Dimensions

Lamp Shade Diameter Height

Style (A) (B)

DL-400 6-1/8" 8-1/2"

(156 mm) (216 mm)

DL-500 6-1/8" 8-1/2"

(156 mm) (216 mm)

DL-700 6-1/2" 8-1/2"

(165 mm) (216 mm)

DL-725 9-1/2" 8-1/2"

(241 mm) (216 mm)

DL-750 11" 8-1/2"

(279 mm) (216 mm)

DL-760 12-1/2" 8-1/2"

(318 mm) (216 mm)

DL-775 10-1/2" 8-1/2"

(267 mm) (216 mm)

DL-800 11" 8-1/2"

(279 mm) (216 mm)

DIMENSIONS – SHADE

A

A

A

A

B

B

B

B

Model DL-400 Model DL-500

Model DL-725

Model DL-750

Model DL-760 Model DL-775 Model DL-800

Model DL-700

A

A

A A

B

B

B

B

NOTE: The height dimension of the shade increases by 2" (51 mm) when utilizing the “L” lower switch location.