HASE FORUM Instructions For Use Manual

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FORUM
BEDIENUNGSANLEITUNG & GARANTIEKARTE MODE D’EMPLOI & CARTE DE GARANTIE ISTRUZIONI OPERATIVE & CARTOLINA DI GARANZIA INSTRUCTIONS FOR USE & WARRANTY CARD BEDIENINGSHANDLEIDING & GARANTIEBEWIJS
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FORUM
Garantiekarte im Anhang
MODE D’EMPLOI P. 19 - 31
Carte de garantie jointe en annexe
ISTRUZIONI OPERATIVE PAG. 33 - 45
Scheda di garanzia in allegato
INSTRUCTIONS FOR USE P. 47 - 59
Warranty card in the appendix
Garantiebewijs zie bijlage
01/2005
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CONTENTS
Dear Customer,
You have decided to buy a Hase tiled stove. Traditional craftmanship, elegant design and the latest combustion technology guarantee you years of enjoyment in front of your FORUM stove.
The bodywork of the Hase stove compri­ses strong modern welded steel plates. The stability and long service life of all Hase models is ensured by both the heat-resistant tiling of the fire box and the temperature-stable special lacquer.
The top quality of all the materials is a matter of course for us as is the greatest possible care we take in production. All control elements are easily located and simple to use.
Please read through these operating instructions carefully. They will give you helpful hints and useful tips to increase the pleasure you get from your stove.
We hope that you will enjoy many happy hours around your new Hase stove.
Your Hase-Kaminofenbau GmbH
1. INSTALLATION P.
1.1 Legal building regulations 48
1.2 Type of construction 48
1.3 The flue pipe 48
1.4 Heat-sensitive materials 48
2. OPERATION P.
2.1 Fuels 49
2.2 The combustion process 49
2.3 The combustion products 50
2.4 Your contribution to protecting the environment 50
2.5 Heating between seasons 50
2.6 Wood moisture content and calorific value 50
2.7 Drying and storing wood 51
2.8 Assessment of the wood moisture content 51
2.9 Cleaning and maintenance 52
3. CONTROL AND OPERATING ELEMENTS P.
3.1 The fuel selector 53
3.2 The shaking gate 53
3.3 The baking oven valve 53
3.4 The ash drawer 53
3.5 The throttle flap 53
4. HEATING P.
4.1 Initial Operation 54
4.2 Heating with wood 54
4.2.1 Closed operation 54
4.2.2 Open operation 55
4.3 Heating with brown coal briquettes 56
5. SAFETY P.
5.1 Safe distances 57
5.2 Radiation zone 57
6. HINTS AND TIPS 58
7. TECHNICAL DATA 59
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INSTALLATION
1.1 Legal building regulations
Before installing your tiled stove we recommend that you talk to your local chimney sweep. He will advise you on the relevant building regulations, supply permission and perform the acceptance test. Also check whether the room in which the FORUM stove is to be installed has an adequate supply of fresh air. If the windows and doors are sealed it may be that the necessary supply of fresh air is no longer ensured and the draught levels required by your stove may be insufficient. The performance of your tiled stove is also dependent on the draught from your chimney. This may be impaired by the cross section of your chimney or an effective chimney height of less than 4.50 m. The effective chim­ney height is the distance between the flue gas intake in the chimney and the top of the chimney pot.
1.2 Type of construction
The stove may only be operated with the fire box being closed. It can be connec­ted to any chimneys already assigned. For reasons of safety, the stove is equip­ped with a self-closing fire box door.
1.3 The flue pipe
The FORUM must be connected to a flue pipe whose internal diameter is 150 mm. All the parts must be fitted extremely accurately at the connection points. The pipe must be sealed well in the chimney entrance and must not project into the cavity of the chimney otherwise smoke extraction will be impaired.
1.4 Heat-sensitive materials
If the floor is flammable, for example, if made of wood, plastic or is carpeted, etc., a floor plate must be used. (Please also read Chapter 5: Safety).
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OPERATION
2.1 Fuels
In accordance with the First Ordinance on the Implementation of the Federal Emission Reduction Law, only fuels which generate low quantities of smoke may be used in stoves. For Hase stoves these are exclusively:
- With open fire box doors only natu­ral wood with bark, eg. in the form of logs or bricks.
- With closed fire box doors in addition to the fuel described above also brown coal briquettes.
The following should f. e. NOT BE BURNED:
- painted or plastic-coated wood
- wood treated with wood preserva­tives
- domestic waste
- paper briquettes (pollutants: cad­mium, lead, zinc)
- damp wood (residual moisture content over 20%)
Fig.: The combustion process
If the above materials are burned they not only generate unpleasant smells but also emissions which damage the envi­ronment and are harmful to the health. Highly resinous kinds of wood (eg. spru­ce, pine, fir) tend to give off large quan­tities of sparks. These types of wood should only be burned with the doors closed. Twigs and sticks of wood should only be used for lighting the fire.
2.2 The combustion process
The following conditions must be met for burning solid fuels:
- The necessary supply of oxygen must be available. This is generally taken from the ambient air.
- The ignition temperature must be achieved. This means the temperature at which the fuel continues to burn
without interruption whilst giving off large quantities of heat.
Steel expands very slightly on heating and contracts again to the same degree on cooling. The steel of which your chimney stove is made also reacts to fluctuations in temperature. Your stove is however designed in such a way as to allow the metal room to expand and contract without damaging the stove. During the firing process the internal action in the steel produces a crackling noise.
Wood combustion can be broken down into three phases:
1. Drying phase
The moisture still contained in the air­dried wood (approx. 15 - 20%) is evapo­rated. This is done at temperatures of approx. 100°C. The wood must be provi­ded with heat during the warming phase for this purpose, which can be achieved by quick-burning wood.
2. Degasification phase
At temperatures of between 100°C and 150°C the contents of the wood start (slowly at first) to decompose and gasify and the wood begins its thermal decom-
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OPERATION
position. At temperatures over 150°C the gas development increases strongly. The proportion of volatile components makes up around 80% of the wood sub­stance. The actual combustion begins with the ignition of the resulting gases at a temperature of around 225°C (igni­tion temperature) with the emission of heat. There must be an adequate supply of oxygen available for this purpose.The peak of the combustion process is rea­ched at a temperature of around 300°C. The reaction is now so turbulent that the largest amount of heat is released at this point. Flame temperatures of up to 1100°C are possible.
3. Burn-off phase
Glowing charred wood remains after the volatile components have been burned off. This wood burns slowly and almost without flames at a temperature of approx. 800°C. These processes do not only take place consecutively in a wood fire, however, but also simultaneously. The combustion process is shown in the schematic dia­gram (s. Figure 1).
2.3 The combustion products
From a chemical point of view wood mainly consists of the elements carbon, hydrogen and oxygen. Wood contains almost no substances which are critical from an environmen­tal point of view, such as sulphur, chlo­ride and heavy metals. Therefore after the total combustion of wood the main gaseous products are carbon dioxide and water vapour as well as a small quantity of wood ash which is the solid combus­tion product. If the wood does not combust fully on the other hand, a series of pollutant substances may be emitted, such as car­bon monoxide (toxic), acetic acid, phe­nols, methanol (toxic), formaldehyde, soot and tar.
2.4 Your contribution to protecting the environment
Whether your chimney stove burns in a manner that is harmful to the environ­ment or not depends to a large extent on how you operate it and the type of fuel you use (see Section 2.1). The following hints are intended to help you with this:
- Use only dry wood, leaf-wood like birch and beech are most suitable. (see Sections 2.6 and 2.7).
- Only use small pieces of wood to light the fire. These will burn more easily than large logs and the temperature required for total combustion of the wood will be reached more quickly.
- Do not place too much wood in the stove at one time. It is better to add smaller quantities more frequently. The quantity of wood must always be adjusted to the amount of heat required.
The quality of the combustion process can be checked very easily by means of the following features:
-
The colour and characteristics of the ash.
If the combustion process is good the result will be fine white ash. Dark colouration indicates that the ash contains charcoal residue. The burn-off phase in this case has been incomplete.
-
The colour of the flue gases emitted from the chimney.
In this respect remember the follo­wing: the less colour in the flue gases
emitted from the chimney, the better the quality of the combustion pro­cess.
2.5 Heating between seasons
Between seasons (in spring and autumn) you may experience draught difficulties in the chimney if the outdoor tempera­ture is over 16°C. If no draught can be created at these temperatures by a quick fire (temporary generation of great heat by rapidly burning paper or thin wood chippings) you should not light the stove.
2.6 Wood moisture content and calorific value
The calorific value of the wood depends largely on the wood moisture content. The more water the wood contains, the more energy must be used to evaporate it. This energy is then lost for heating. The more moisture the wood contains, therefore, the less its calorific value. An example: freshly cut wood has a moistu­re content of approx. 50% and a calori­fic value of around 2.3 kWh/kg; wood which has been well dried in the air, on
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OPERATION
the other hand, has a moisture content of approx. 15% and a calorific value of around 4.3 kWh/kg. Therefore, if you use very moist wood you will have around half the heat out­put with the same quantity of wood than when you use dried wood. To be also considered is the fact that if you burn moist wood, the resulting water vapour can condense in the flue pipe or chimney. This can lead to pitting or the chimney becoming sooted up. Further­more, if the wood has a high moisture content the combustion temperature is reduced which prevents total combus­tion of all the wood components and causes considerable pollution. The ener­gy content of the unburned wood is also lost. It is quiet plain, therefore, that burning inadequately dried wood is irresponsible both from an economical and an ecolo­gical point of view.
2.7 Drying and storing wood
As explained under Section 2.6 low wood moisture content is of great importance. Therefore, the following provides a few tips on how to dry and store wood.
- Wood needs time to dry. It will dry in the air outdoors after approx. one to two years if stored properly.
- The wood should be stored ready for use after being sawn and split. This ensures rapid drying because smaller pieces of wood will dry better than logs several metres in length.
- Your logs should be stored in a venti­lated, if possible sunny position and be protected from rain (ideally facing south).
- Leave a hand’s width between the individual piles of wood so that air can get in between them and remove any escaping moisture.
- Do not cover the piles of wood with plastic foils or tarpaulins because the moisture will then be unable to esca­pe.
- Do not stack fresh wood in a cellar since it will rot rather than dry for the lack of air movement.
- Only store dried wood in dry cellar rooms.
2.8 Assessment of the wood moisture content
For you as a stove user it is important to be able to assess whether your wood is air dry (with a residual moisture content less than 20%) or whether it must be stored for a longer period. The air-dried condition has been rea­ched when the moisture content of the wood is in balance with the ambient air, i.e. it no longer dissipates moisture to the air and no longer takes moisture out of the air. The weight of the wood is characteristic for the moisture balance. One method which allows you to assess the moisture content is described here. You must observe the points listed under Point 2.7 as a basis for optimum wood storage. Then proceed as follows:
- Take a log from various points in
your wood pile.
- Mark these logs to enable you to
identify them easily.
- Now weigh the logs on a kitchen
scale and make a note of their weights.
- Now dry the logs artificially for
seve-
ral hours (eg. in a warm stream
of
convection air from the stove).
- Then placed the logs back in the wood pile where they were.
- Weigh the logs again one or two days later.
The moisture balance will be disturbed by drying the logs. The logs will therefo­re try to reproduce the balance after being dried by taking moisture out of the air. If they achieve the same weight as when they were first weighed they have absorbed the same quantity of water which they lost through being dried. This means that the moisture had balanced out before the wood was weighed for the first time. If, on the other hand, they are still ligh­ter, there was more water in them befo­re they were weighed for the first time than required for the moisture balance. Therefore, these logs have to be stored for a while longer.
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CLEANING AND MAINTENANCE
2.9 Cleaning and maintenance
The tile stove and the flue pipe must be inspected and cleaned after the heating period, if necessary, more frequently. The deflection plates can be removed for this purpose. The deflection plates are designed to improve efficiency. The FORUM has three deflection plates adapted precisely to the air intake of the FORUM stove. We will have to provide the steel stoves with a finish of heat-resistant paint. However, heat-resistant stove lacquers do not provide protection against corro­sion, with the result that a rust film may form in unfavourable conditions, for example caused through:
- the use of too much water for clea­ning the floor/base plate area.
- spilt water from boilers or dishes.
- the positioning in "moist rooms", e.g. conservatories, or the intermediate storage in the building carcass/garage
Clean areas covered in a rust film with emery paper and spray them with stove lacquer spray (available at your Hase specialist dealer).
Do not use any detergents containing acid (e.g. citrus or vinegar detergents) to clean the steel parts. Sufficient cleaning can be achieved by wiping the steel parts with a slightly dampened cloth. When properly used the secondary air produces an air curtain in front of the glass panels which at the same time delays them from becoming sooted up. The glass panels can be cleaned when they are in the stove or by removing the fire box door.
To remove the fire box door undo the top screws in the grips (the botom grub screw adjusts the position of the handle vertically) with the enclosed Allen key. Then turned the handle towards the inside until it is horizontal. This draws the locking rod completely. The door can now be lifted out. Proceed in the reverse order to refit the door. The screws must be done up tight again. A time-tested environment friendly method for cleaning the ceramic glass panels with materials which are availa­ble in every household is as follows:
Take:
- 1 ball of kitchen paper, newspaper, or the like
- wet it
- dip it into the cold wood ash
- wipe the glass with it
- wipe the glass with a clean ball of paper and the job is done.
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CONTROL AND OPERATING ELEMENTS
3.1 The fuel selector
Before using the stove for the first time set the fuel selector which is on the left under the fire box door for the fuel you will be using. By setting this selector the air which is drawn into the stove will be optimally divided into primary and secondary air for the particular type of fuel being used. By means of the control handle you can set it to three positions - for briquettes, wood or to off, when the stove is not in use.
See brief operating instructions on the hinged ash drawer panel.
3.2 The shaking grate
The shaking grate is used to shake any unburned fuel (ash) into the ash drawer. The grate is shaken by means of a slide to the right under the fire box. By moving the shaking grate slight to and fro any ash on the grate will drop into the ash drawer. If you are burning brown coal briquettes the shaking grate must be opened by pulling out the handle.
See brief operating instructions on the hinged ash drawer panel.
3.3 The baking oven valve
The rotary valve in the top of the baking compartment is to be opened by turning anticlockwise to enable steam to escape when baking. Otherwise it is kept closed.
3.4 The ash drawer
The ash drawer must be emptied in good time. Ash piling up can prevent primary air from getting to the stove.
Please make sure that the ash is only removed when it is cold.
The ash drawer stands in its turned over lid when collecting ash. To empty the drawer pull out the lid, turn it over and push it on the ash drawer. This closes the ash drawer and prevents flying ash. This, in turn, keeps your home clean when you dispose of the ash. The ash drawer is put back into the stove by pro­ceeding in the reverse order.
3.5 The throttle flap
The throttle flap is fitted in the flue pipe and is used to regulate the flue gas flow. It is not fitted in every flue pipe and is also not absolutely essential. The influence of the throttle valve on the burn off is dependent on many factors, including the chimney height and cross section, the indoor and outdoor tempe­rature, etc. When the handle is horizon­tal the throttle flap is closed. If the fire box door is opened during the firing process, first of all the throttle valve must have been opened.
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HEATING
4.1 Initial Operation
Please observe that during the first 2 to 3 firings a distinct odor will be experien­ced.
4.2 Heating with wood
4.2.1 Closed operation
Lighting
It is important to pass through the ligh­ting phase quickly since during the ligh­ting or firing phase, higher emission values may occur if mistakes are made in regulating the stove. Therefore, we would be grateful, for the sake of the environment, if you would closely obser­ve the following. The stove should always be lit with wood. It is not sensible to light the stove with briquettes.
Procedure
- Open the throttle flap entirely, if your
flue pipe has one
- Set control elements for wood
- Open fire box door
- Sweep remaining ash and any unbur-
ned charcoal into the middle
- Place screwed up newspaper, non-
coated cardboard or wood wool into the middle of the firebox
- Place dry wood chippings around the
lighting material
- Place 3 - 4 small pieces of wood
around the outside
- Light the material at several points
- The fire box door should be left open
slightly during lighting to prevent condensation on the glass
- Close the door when the wood is bur-
ning on all sides
- After a short time add 3 - 4 small logs
Position of control elements
- Position handle along the length of the pipe
- Turn the fuel selector to the left (to the mark „H“).
- Push shaking grate handle inwards
See brief operating instructions for wood
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HEATING
4.2.2 Open operation
When burning wood as fuel the FORUM can be used with either the doors closed or open. However, we recommend heating with doors closed on the FORUM because this is better for the enviroment.
Moreover, the efficiency of the stove drops from approx. 75% to below 40% when the doors are left opn. The large glass panels in the doors give you an unhindered view of the fire even when they are closed.
Procedure
Lighting
- Light with wood as already descri­bed, see Section 4.2.1
- Open fire box doors as soon as hea­ting temperature is reached
How to continue heating
- When the fire begins to glow put more wood to the back of the fire box
Never leave the FORUM stove burning unattended !
Position of control elements
- Position handle along the lenght of the pipe
See brief operating instructions for briquettes
How to continue adding more wood
After the operating temperature has been reached, it is possible to operate the stove whilst producing very little pollution if a few basic rules are follo­wed. The FORUM 100 has a nominal heating capacity of 7 kW. This means a fuel feed rate of approx. 2.2 kg of beech logs or 1.8 kg of brown coal bri­quettes per hour. The FORUM 115 has a nominal heating capacity of 9 kW. This means a fuel feed rate of approx.
2.9 kg beech logs or 2.4 kg of brown coal briquettes per hour.
You can use these values as a guide. During the lighting phase you should add small logs. After heating tempera­ture has been attained larger logs may be added.
The output of heat should only be regulated by the quantity of wood added.
Procedure
- Open the throttle flap entirely, if your flue pipe has one
- Slowly open the fire box door, so that no smoke is emitted into the room
- Place pieces of wood parallel to the fire box opening
- Only add one layer of fuel
- Close doors
More fuel should be only added just before the flames from the previously used fuel die down
Position of control elements
- Position handle along the length of the pipe
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HEATING
4.3 Heating with brown coal briquettes
In addition to wood you can also use brown coal briquettes to heat your stove. In accordance with the First Ordinance on the Implementation of the Federal Emission Reduction Law the fire box doors must be closed when burning briquettes.
Please note that heating with brown­coal briquettes causes a sooty deposit on the glass panes which cannot be prevented.
Procedure
Lighting
- Light with wood as already descri­bed
How to continue heating
- When the fire begins to glow put 3 ­4 briquettes in the middle of the fire box floor
- When adding more briquettes shake the grate several times so that suffi­cient primary air is supplied to the fuel through the grate
Position of control elements
See brief operating instructions for wood!
- Turn flue selector handle to the right (to the mark „B“)
- Pull out the shaking grate handle
See brief operating instructions for bri­quette
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SAFETY
5. Safety
The ash drawer is to be kept closed at all times to prevent the tiled stove beco­ming overheated. Never use
methylated spirits; petrol or other flammable fluids to light the stove.
As with all heating equipment, it is advi­sable to fit a guard for small children so that they cannot touch the hot stove. Children should never be left unat-
tended near the burning stove.
5.1 Safe distances
With flammable materials (eg. wood panelling, plastic cladding and curtains) the safe distance to the side and behind the stove is at least 20 cm. Flammable floor materials (eg. carpet, wood or pla­stic flooring) must be protected to the front and side with a non-flammable covering (eg. tiles, marble or steel plate) (see Fig. 1).
According to DIN 18891 the follo­wing safe distances are valid when using a covering for the floor:
A = min. 50 cm
B = min. 30 cm
C = with flammable materials at least
20 cm
Fig. 1: Dimensions of base plate
5.2 Radiation zone
No flammable or heat-sensitive materi­als are to be left within a distance of 80 cm in the radiation zone (see Fig. 2).
Fig. 2: Radiation zone
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HINTS AND TIPS
Problem
The wood does not light or only does so slowly
The wood burns without a bright, yellow flame, smoulders or even goes out
Too much soot is generated, the insulating tiles do not stay clean
Although the fire burns well the stove does not get warm
The wood burns up too quickly
Smoke escapes into the room while the stove is bur­ning
The chimney becomes wet and sooty, condensate runs out of the stove pipe
Cause
The wood is too thick The wood is too damp The air supply is too low
The wood is too damp The air supply is too low The throttle flap is closed too far
The wood is too damp The air supply is too low The quantity of wood is too small and thus the com­bustion chamber remains too cold
The chimney draught is too strong
The chimney draught is too strong The wood has been cut too small Incorrect setting of operating elements
The air supply is too low The throttle flap is closed too far The chimney cross section is too small The flue gas ducts in the stove pipe or chimney are badly sooted The wind is blowing down the chimney
The wood is too damp The flue gases are too cold The chimney is too cold The chimney cross-section is to large
Remedy
Section 4.2 Continue heating Section 2.8 Section 4.2 Lighting
Section 2.8 Section 4.2 Lighting Section 3.5
Section 2.8 Section 4.2 Continue heating
Section 3.4
Section 3.4 Section 4.2 Section 4.2
Ensure supply of fresh air (i.e. open the window) Section 3.3 Fit a draught booster (flue gas fan) Section 2.9
Fit a wind guard on the chimney pot
Section 2.8 The stove pipe is too long and must be insulated The chimney must be insulated
If you have any problems or questions please ask your dealer or your local chimney sweep.
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TECHNICAL DATA
Type description: FORUM 100 Standard reference: chimney stove to DIN 18891-1
The following data shall apply to the dimensions of the chimney in accordance with DIN 4705:
Operation with fire box closed (design type 1)
Nominal thermal output 7 kW Waste gas mass flow rate 9 g/s Waste gas outlet temperature 335 °C Minimum delivery pressure at nominal thermal output 0,11 mbar Minimum delivery pressure at 0,8x minimum thermal output 0,09 mbar
design type 1
Waste gas mass flow rate 29 g/s Waste gas outlet temperature 240 °C Minimum delivery pressure 0,10 mbar
The nominal thermal output of 7 kW indicated on the unit's type plate will be sufficient for 56 - 144 m
3
depending on the isolation of the house (volume in accordance with DIN 18893)
Height Width Depht
Oven 100 cm 58,2 cm 52,2 cm Fire box 28 cm 37,5 cm 32,5 cm
Fire box opening 1050 cm
2
Pipe diameter internal 150 mm Connection branch top
(Rear installation possible)
Height for top installation 98,6 cm
Height for rear installation, centre of the pipe
87,2 cm
Type description: FORUM 115 Standard reference: chimney stove to DIN 18891-1
The following data shall apply to the dimensions of the chimney in accordance with DIN 4705:
Operation with fire box closed (design type 1)
Nominal thermal output 9 kW Waste gas mass flow rate 9,5 g/s Waste gas outlet temperature 350 °C Minimum delivery pressure at nominal thermal output 0,12 mbar Minimum delivery pressure at 0,8x minimum thermal output 0,10 mbar
design type 1
Waste gas mass flow rate 26 g/s Waste gas outlet temperature 300 °C Minimum delivery pressure 0,10 mbar
The nominal thermal output of 9 kW indicated on the unit's type plate will be sufficient for 82 - 200 m
3
depending on the isolation of the house (volume in accordance with DIN 18893)
Height Width Depht
Oven 114 cm 67 cm 58 cm Fire box 32 cm 44,5 cm 36,5 cm
Fire box opening 1536 cm
2
Pipe diameter internal 150 mm Connection branch top
(Rear installation possible)
Height for top installation 112,7 cm
Height for rear installation, centre of the pipe
101,3 cm
Safety distances from flammable materials:
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