Harbor Freight Tools Truck Bed Cargo Unloader Product manual
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
ITEM 60800
2000 LB. CAPACITY
1 TON
TRUCK BED CARGO UNLOADER
Visit our website at: http://www.harborfreight.com
Email our technical support at: tech@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
Copyright© 2013 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Table of Contents
Safety ......................................................... 2
Specifications ............................................. 3
Assembly .................................................... 4
SAFETY OPERATION MAINTENANCESETUP
Operation .................................................... 6
Maintenance ............................................... 8
Parts List and Diagram .............................. 10
Warranty .................................................... 12
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Page 2 For technical questions, please call 1-800-444-3353. Item 60800
IMPORTANT SAFETY INFORMATION
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in serious injury.
Save all warnings and instructions for future reference.
Assembly Precautions
1. Assemble only according to these instructions
before use. Improper assembly can create hazards.
2. Wear ANSI-approved safety goggles during use.
3. Keep assembly area clean and well lit.
Use Precautions
1. Do not exceed rated weight
capacity of Cargo Unloader.
2. Do not exceed rated weight capacity of truck.
Refer to truck’s Gross Vehicle Weight Rating.
3. Set parking brake before unloading. Do
not unload while truck is moving.
4. Do not stand behind truck while unloading.
5. Do not force the crank while unloading. If load
does not move or crank is very difficult to turn,
see Unloading Troubleshooting section.
SAFETYOPERATIONMAINTENANCE SETUP
4. Keep bystanders out of the area during assembly.
5. Do not assemble when tired or when under the
influence of alcohol, drugs or medication.
6. Weight capacity and other product capabilities apply
to properly and completely assembled product only.
9. If stopping while unloading, let up
pressure on handle before letting go.
10. Make sure unloading area is clear of people
and other objects before unloading.
11. Secure Roller Bar before driving. Failure to
secure Roller Bar may cause Load Sheet to
billow while driving, causing a traffic hazard.
12. This product is not a toy. Do not allow
children to play with or near this item.
13. Use as intended only.
6. Close tailgate and make sure it latches
completely before loading.
7. Check local automotive regulations before
driving with unloader attached.
8. Wear ANSI-approved safety
goggles while unloading.
SAVE THESE INSTRUCTIONS.
Specifications
Weight Capacity 2,000 lb.
Load Sheet 50"W x 180"L
Roller Bar 68"W
14. Inspect before every use; do not use
if parts are loose or damaged.
15. No alterations shall be made to this product.
16. Maintain product labels and nameplates.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
Page 3For technical questions, please call 1-800-444-3353.Item 60800
Installation Instructions
Read ENTIRE IMPORTANT SAFETY INFORMATION section at beginning of this manual including
all text under subheadings therein before set up or use of this product.
SAFETY OPERATION MAINTENANCESETUP
Note: This Cargo Unloader is intended for use with a truck bed that has a friction-free surface.
Heavier loads may be difficult to unload if there are conditions present, such as:
a. Bed has a sprayed-in bedliner
b. A no-slip bedliner is in place
c. A rubber mat is in place
d. Rust or debris is on the bed
Before using the Cargo Unloader, remove rubber mats and no-slip bedliners, along with any dirt and debris
that may cause friction or tear Load Sheet. Install liner or another smooth surface if necessary.
Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.
1. Position Roller Bar (17) so that Crank Slot is on left
and Load Sheet unwinds away from you. Make
sure hook-and-loop straps secure Load Sheet.
2. Remove Roller Bar Caps (18) from Roller Bar.
3. Slide first set of Bracket Stops (8) on Roller
Bar on both sides of Load Sheet.
4. Slide “L” Brackets (7) next to
Bracket Stops on both sides.
5. Slide second set of Bracket Stops next
to “L” Brackets on both sides.
6. Insert Stop Bolts (9) and thread Stop Nuts
(10) loosely on all four Bracket Stops.
7. Reinstall Roller Bar Caps on both sides.
(See Figure A.)
Bracket
Stop
Bolt (9)
Stop
Nut (10)
Stops (8)
Load Sheet
Direction
8. Slide Rear Brackets (12) under “L” Brackets,
making sure to place Rear Bracket with
Left Tailgate Strap (2), which includes extra
buckle for Bumper Strap, and Rear Bracket
with Right Tailgate Strap (3) correctly.
9. Secure loosely with Bracket Bolts (14),
Bracket Washers (16) and Bracket
Nuts (15). (See Figure B.)
Bracket
Bolt (14)
Bracket
Washers (16)
Rear
Bracket
(12)
“L”
Bracket
Bracket
Nut (15)
Figure B
“L” Bracket
Roller
Bar Cap
(18)
Roller
Bar
(17)
Figure A
Page 4 For technical questions, please call 1-800-444-3353. Item 60800
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