Harbor Freight Tools Pulley Remover and Installer Set 12 Pc Product manual

Pulley Remover & Installer Set
Item 40749
INSTRUCTIONS & PRECAUTIONS
Specications
Jackscrew 5/8" - 18
®
Ford
4.6L
®
GM
3.1L 0.367" - 16
Quad 4
All others
0.365" - 16 to
0.311" - 20
0.367" - 16 to
0.369" - 16
0.366" - 16 to
0.365" - 16
Important Safety Information
Visit our website at:
http://www.harborfreight.com
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-800-444-3353 as soon as possible.
Copyright© 2011 by Harbor Freight Tools®. All rights reserved. No portion of this document or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this document may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement
parts, please call 1-800-444-3353.
Manual Revised 11c
Precautions
1. Use only according to these instructions. Improper assembly and usage can create hazards.
2. Wear ANSI-approved safety goggles and heavy-duty work gloves during usage.
3. Keep area clean and well lit.
4. Keep children and other bystanders out of the area.
5. Do not use when tired or when under
the inuence of drugs or medication.
6. Use as intended only.
7. Inspect before every use; do not use if parts are loose or damaged.
8. Maintain product labels and nameplates. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Instructions
Read the ENTIRE IMPORTANT
Removal
Jackscrew (3)
SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product.
Sleeve (2b)
Puller Body (1)
Figure 1
1.
Coat Jackscrew (3) with lubricant and thread into Puller Body (1).
Button (4)
Figure 2
2.
Push Button (4) or appropriate Puller Pin (7 or 9) into hole in Jackscrew.
Figure 4
Hand tighten Jackscrew
4. and slide Jaw Sleeve (2b) into position over jaws.
Figure 5
5.
Hold Puller Body (1) with 1" or adjustable wrench (sold separately). Turn Jackscrew with 1/2" socket wrench (sold separately) until pulley is removed.
Figure 3
3.
Assemble Jaws (2a) over Puller
Jaws (2a)
Body (1) and pulley ange.
REV 11c
Page 2 For technical questions, please call 1-800-444-3353. SKU 40749
Installation (All Models)
Jackscrew (3)
Puller Body (1)
Figure 6
1.
Coat Jackscrew (3) with lubricant and thread into Puller Body (1).
Screw Installer
(8, 10, 11 or 12)
Figure 7
2.
Insert small end of appropriate screw installer (8, 10, 11 or
12) into hole in Jackscrew and tighten in place.
Bearing (5)
Thrust Washer (6)
Figure 9
5.
Hold Jackscrew with a 1/2" socket wrench (sold separately) and turn Puller Body with a 1" or adjustable wrench (sold separately) until the pulley is in position.
Figure 8
Place Bearing (5) then Thrust
3. Washer (6) over the Screw Installer and up next to the Puller Body (1).
4. Insert the pilot end of the appropriate Screw Installer through the pulley and thread into the pump shaft until screw Installer bottoms.
REV 11c
Page 3For technical questions, please call 1-800-444-3353.SKU 40749
Parts List
PLEASE READ THE FOLLOWING CAREFULLY
Part Description Qty
1 Puller Body 1 2a Jaw 2 2b Sleeve 1
3 Jackscrew 1
4 Button 1
5 Bearing 1
6 Thrust Washer 1
7 Puller Pin for Quad 4 1
8 Screw Installer for Quad 4 1
9 Puller Pin for GM 10 Screw Installer for GM 11 Screw Installer for Ford
4.6L Modular
12 Screw Installer for All Others 1
11
10
8
9
7
®
3.1L 1
®
3.1L 1
®
12
1
3
4
6
5
1
2b
2a
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Record Serial Number Here:
Note: If product has no serial
number, record month and year of purchase instead.
Note: Some parts are listed and
shown for illustration purposes only, and are not available individually as replacement parts.
3491 Mission Oaks Blvd. • PO Box 6009 •
Camarillo, CA 93011 • (800) 444-3353
REV 11c
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