Harbor Freight Tools 96706 User Manual

5000W CONTINUOUS/10,000W
SURGE POWER INVERTER
96706
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 07i, 08f, 09d, 09l
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
General Safety Warnings
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
SAVE THESE INSTRUCTIONS
Work area safety1.
Keep work area clean and well lit. a.
Cluttered or dark areas invite acci-
dents.
Do not operate the Inverter in ex-b. plosive atmospheres, such as in
the presence of ammable liquids,
gases or dust.
Keep children and bystanders c. away while operating the Inverter.
Distractions can cause you to lose control.
Electrical safety2.
Inverter plugs must match the out-a. let. Never modify the plug in any way. Do not use any adapter plugs with grounded products. Unmodi-
ed plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or b. grounded surfaces such as pipes, radiators, ranges and refrigerators.
Page 2SKU 96706 For technical questions, please call 1-800-444-3353.
There is an increased risk of electric
shock if your body is grounded.
Do not expose Inverters to rain or c. wet conditions. Water entering a
this unit will increase the risk of electric shock.
This product is intended for use in a d. well-ventilated inside area only. Do not use outdoors.
Personal safety3.
Stay alert, watch what you are do-a. ing and use common sense when operating a Inverter. Do not use a Inverter while you are tired or under
the inuence of drugs, alcohol or
medication. A moment of inattention
while operating may result in serious personal injury.
Wear splash-resistant ANSI-ap-b. proved safety goggles and electri­cally insulated gloves while as­sembling battery bank or working near batteries.
Inverter use and care4.
Do not force the Inverter. Use the a. correct product for your application.
The correct product will do the job
better and safer at the rate for which
it was designed.
Store idle Inverters out of the d. reach of children and do not allow persons unfamiliar with the Invert­er or these instructions to operate it. Inverters are dangerous in the
hands of untrained users.
Maintain the Inverter. Check for e. breakage of parts and any other con­dition that may affect the Inverter’s operation. If damaged, have it re­paired before use. Many accidents
are caused by poorly maintained products.
Use the Inverter in accordance with f. these instructions and in the man­ner intended for the particular type of product, taking into account the working conditions and the work to be performed. Use of the Inverter
for operations different from those
intended could result in a hazardous
situation.
Service5.
Have your Inverter serviced by a
qualied repair person using only
identical replacement parts. Never open the metal cover of the Inverter.
This will ensure that the safety of the Inverter is maintained.
Do not use the Inverter if the switch b. does not turn it on and off. Any In-
verter that cannot be controlled with the switch is dangerous and must be
repaired.
Disconnect the plug from the c. power source of the Inverter before making any adjustments.
Such preventive safety measures reduce the risk of starting the Inverter accidentally.
SPECIFIC SAFETY RULES
Maintain labels and nameplates on 1. the Inverter. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Avoid unintentional starting. Prepare 2. to begin work before turning on the Inverter.
Do not leave the Inverter unattended 3. when it is plugged into an electrical
Page 3SKU 96706 For technical questions, please call 1-800-444-3353.
outlet. Turn it off and unplug it from the electrical outlet before leaving.
vice, and do not use with the Inverter again.
4. The Inverter gets hot during use. The heat can build up to unsafe levels
and create a re hazard if
it does not receive adequate ventila­tion, due to an electrical fault, or if it is used in a hot environment. Do not place the Inverter on a am­mable surface, or near combustible items. Do not obstruct any vents on the Inverter. Especially avoid plac-
ing the Inverter on carpets and
rugs; they are not only ammable,
but they also obstruct vents under­neath it.
Place the Inverter on a stable, solid,
nonammable surface (such as a
stable metal workbench or concrete
oor) at least 1 foot away from all ammable objects, such as drapes or walls. Keep a re extinguisher and a
smoke detector in the area. Avoid touching the Inverter with an exposed hand; always wear gloves.
The positive (+) battery on the Invert-9. er must be the last connection made, and must be connected before the Inverter is turned on.
Do not attempt to power a device, or 10. combination of devices, of over 5,000 Watts. This will damage the Inverter.
Do not use the Inverter to power such 11. sensitive devices such as computers or hospital equipment.
People with pacemakers should 12. consult their physician(s) before use. Electromagnetic elds in close prox­imity to heart pacemaker could cause pacemaker interference or pacemak­er failure. In addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
This product is not a toy. Keep it out 5. of reach of children.
The Inverter must only be connected 6. to batteries with an output of 12 VDC. Batteries with lower voltage will not operate the Inverter correctly, and a higher charge could damage the unit.
Do not use the Inverter with positive 7. ground electrical systems.
Some rechargeable tools and ap-8. pliances can damage the Inverter. Check the temperature of the device several times when it is charging. If the device becomes extremely hot; turn the power off, remove the de-
WARNING: The brass components 13. of this product contain lead, a chemi­cal known to the State of California to cause birth defects (or other repro­ductive harm). (California Health & Safety code § 25249.5, et seq.)
The warnings, precautions, and in-14. structions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE
Page 4SKU 96706 For technical questions, please call 1-800-444-3353.
INSTRUCTIONS.
GROUNDING
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualied
electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not
t the outlet, have a proper outlet installed by a qualied
electrician.
Grounded Tools: Tools with Three
Prong Plugs
down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (See 3-Prong Plug
and Outlet.)
The grounding prong in the plug is 2. connected through the green wire in­side the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (See 3-Prong Plug
and Outlet.)
The tool must be plugged into an 3. appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the preceding illustration. (See 3-Prong
Plug and Outlet.)
Double Insulated Tools: Tools
with Two Prong Plugs
3-Prong Plug and Outlet
Tools marked with “Grounding Re-1. quired” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break
Outlets for 2-Prong Plug
Tools marked “Double Insulated” do 1. not require grounding. They have a special double insulation system
which satises OSHA requirements
and complies with the applicable standards of Underwriters Labora­tories, Inc., the Canadian Standard Association, and the National Electri-
Page 5SKU 96706 For technical questions, please call 1-800-444-3353.
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