Page 1
Model
96456
ROAD SWEEPER
WITH 7.5 HP ENGINE
SET UP AND OPERATING INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
Page 2
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in
the back of the manual near the assembly diagram (or month and year of purchase if
product has no number). Keep this manual and the receipt in a safe and dry place for
future reference.
IMPORTANT SAFETY INFORMATION
In this manual, on the labeling, and all other information
provided with this product:
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGERDANGER
WARNINGWARNING
CAUTIONCAUTION
NOTICENOTICE
CAUTIONCAUTION
DANGER indicates a hazardous situation
which, if not avoided, will result in death or
serious injury.
WARNING indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
CAUTION, used with the safety alert
symbol, indicates a hazardous situation
which, if not avoided, could result in minor
or moderate injury.
NOTICE is used to address practices not
related to personal injury.
CAUTION, without the safety alert symbol,
is used to address practices not related to
personal injury.
Page 2SKU 96456 For technical questions, please call 1-800-444-3353.
Page 3
GENERAL SAFETY RULES
WARNING! Read all instructions
Failure to follow all instructions listed below may result in electric shock,
re, and/or serious injury. The term “power tool” in all of the warnings listed
below refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
SAVE THESE INSTRUCTIONS
1.
2.
Work area safety
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
a.
Do not operate power tools in explosive atmospheres, such as in the
b.
presence of ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool.
c.
Distractions can cause you to lose control.
Personal safety
Stay alert, watch what you are doing and use common sense when operating
a.
a power tool. Do not use a power tool while you are tired or under the
inuence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
Use safety equipment. Always wear eye protection. Safety equipment
b.
such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
Remove any adjusting key or wrench before turning the power tool on. A
c.
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
1.
2.
3.
Do not overreach. Keep proper footing and balance at all times. This
d.
enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
e.
clothing and gloves away from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
SPECIFIC SAFETY RULES
Maintain labels and nameplates on the tool. These carry important safety
information. If unreadable or missing, contact Harbor Freight Tools for a
replacement.
Avoid unintentional starting. Prepare to begin work before turning on the tool.
WARNING Fire Hazard. Do not ll gas tank when engine is running or
hot. Do not operate engine near spilled gasoline. Clean spilled
Page 3SKU 96456 For technical questions, please call 1-800-444-3353.
Page 4
gasoline before starting engine. Do not store or handle gasoline near pilot light,
electrical equipment or open ame. Do not smoke near gasoline.
4.
5.
6.
7.
8.
WARNING Carbon Monoxide Hazard. Operate this road sweeper in
a well ventilated area only. Carbon Monoxide is created when engine
is running and is a DEADLY gas when inhaled. Carbon Monoxide is a
colorless, odorless gas. Early signs of Carbon Monoxide poisoning
resemble u symptoms such as headache, dizziness or nausea. If you
notice these signs, turn off engine and immediately go to a well ventilated area.
WARNING Burn Hazard. The engine becomes hot during operation.
Do not touch the engine until it has cooled down after use.
Always shut off the road sweeper, and allow the engine to cool before
performing any maintenance on this tool.
Never operate the road sweeper without the Drive Belt Housing (89) in
place and in good condition. Never reach into the Belt Guard or allow any
object to enter the belt guard when the road sweeper is operating.
The road sweeper and engine are a source of ignition when they are
running, and after operation until they have cooled off. Never spray or spill
ammables in the area of this tool. Flammables such as spray paint, solvents,
gasoline, etc. may ignite or explode if sprayed or spilled near or on this road
sweeper or engine.
9.
10.
11.
12.
13.
Gasoline fuel and fumes are highly ammable and explosive. Always use
extreme care and proper handling and storage techniques with these materials.
Always have an appropriate re extinguisher available when working with
gasoline and other ammables.
If gasoline or oil are spilled, they must be properly cleaned up immediately.
Use an approved absorbent material and dispose of in accord with local
regulations. Gasoline and oil spills are a re hazard as well as a slip and fall
hazard.
Never operate the road sweeper if there are leaks in the fuel system. If a
leak is observed, shut off the road sweeper, allow it to cool, and repair the leak
before restarting.
Never store fuel or other ammables near the road sweeper while it is in
operation, or is still hot from operation.
This road sweeper and engine will create loud and prolonged noise
when in operation. Do not remain near the road sweeper when it is in
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Page 5
operation without appropriate hearing protection. Always wear ANSI approved
hearing protection equipment when working near this road sweeper.
14.
15.
16.
This product is not a toy. Keep it out of reach of children.
People with pacemakers should consult their physician(s) before use.
Electromagnetic elds in close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure. In addition, people with
pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked on.
• Properly maintain and inspect to avoid electrical shock.
• Any power cord must be properly grounded. Ground Fault Circuit Interrupter
(GFCI) should also be implemented – it prevents sustained electrical shock.
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities, contains chemicals known [to the State of California] to
cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
Lead from lead-based paints
Crystalline silica from bricks and cement or other masonry products
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that
are specially designed to lter out microscopic particles. (California Health &
Safety Code § 25249.5, et seq.)
17.
The warnings, precautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS.
Page 5SKU 96456 For technical questions, please call 1-800-444-3353.
Page 6
SPECIFICATIONS
Gasoline Engine 7.5 HP Briggs & Stratton Intek/Snow Engine 5BSXS.2051HF
Engine Approvals 2006 EPA Phase II; 2006 CA Emissions Regulations
Engine Fuel Type Unleaded Standard Gasoline, Carburetor system
Engine Ignition Electronic Ignition, Pull Start
Engine Fuel Tank 1 Gallon Capacity with shut-off valve
Brushes 2 Brushes mounted side by side.
Brushes Dimensions 15” Overall Diameter 25” Wide Overall
Tool Structure Gasoline powered Rotary Sweeper mounted on Steel Cart
Drive Wheels Pneumatic 10” x 3.50 Maximum Pressure 30 PSI
Tire Type and Capacity Tractor Tread 300 LBS. Capacity @ 30 PSI
Front Caster Wheels 2 Front Swivel Casters with Rigid Black Rubber Wheels
Drive Type ¾” Belt Drive
Net Weight 127.8 Lbs.
UNPACKING
When unpacking, check to make sure that the item is intact and undamaged. If
any parts are missing or broken, please call Harbor Freight Tools at the number shown
on the cover of this manual as soon as possible.
SET UP INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the
beginning of this manual including all text under subheadings therein
before set up or use of this product.
Risk of accidental starting; resulting in serious personal
WARNINGWARNING
injury. Turn the Power Switch of the tool to its “OFF”
position and unplug the tool from its electrical outlet before
assembling or making any adjustments to the tool.
Note: For additional information regarding the parts listed in the following pages, refer
to the Assembly Diagram near the end of this manual.
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the
beginning of this manual including all text under subheadings therein
before set up or use of this product.
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Page 7
Your road sweeper is shipped assembled, except for adjustment of the handle
and initial service of tires and engine.
Check the Wheels
ASSEMBLY
1.
2.
Check the Wheels for proper function and adjust if needed.
Check the Wheel air pressure, and ll to no more than 30 PSI cold.
Adjusting the Handle
1.
2.
3.
Loosen the Handle Screw Knobs (74) to loosen the Upper Handle (76).
Pull the Upper Handle (76) upward into position. Tighten Handle Screw Knobs
(74) securely.
Recheck all bolts and fasteners periodically before work to ensure the assembly
remains secure and safe.
MANDATORY MAINTENANCE BEFORE FIRST USE
WARNING: The road sweeper is shipped without oil in engine, and without gasoline
in the engine fuel tank. You must add oil and fuel before rst use of this tool. Serious
damage to the tool will result if it is not properly serviced before rst use.
Initial Engine Service
For complete engine operating instructions, see the engine manufacturer’s
owners manual shipped with this product.
1.
2.
3.
4.
CAUTION: To prevent accidental starting, remove the spark plug wire
before working on the engine.
CAUTION: The engine is shipped without oil or gasoline. You must ll engine
oil reservoir before starting the engine for the rst time. Operating the engine
without oil will result in almost immediate severe damage to the engine.
To add or check oil level (engine must always be OFF), unscrew Oil Dipstick
which is attached to the cap of the Oil Fill Port. Oil level on dipstick should be
between the ADD and FULL marks. If oil level is unclear, wipe dipstick with
a clean rag, insert dipstick into opening and turn screw cap until nger tight.
Unscrew cap and remove dipstick and read oil level.
Prior to rst use, unscrew Oil Fill Port and add approximately 3/4 quart SAE
30 weight non-detergent motor oil into opening. Use a suitable clean funnel to
prevent oil spills.
Page 7SKU 96456 For technical questions, please call 1-800-444-3353.
Page 8
5.
Recheck oil level and add more oil if needed. DO NOT OVERFILL. Overlling the
oil reservoir can cause excess pressure causing damage to the engine.
6.
Fill the gasoline tank with regular grade unleaded gasoline. Do not add oil or use
leaded gasoline. Fuel cap must be tightly in place prior to starting the engine.
Starting the Engine
For complete engine operating instructions, see the engine manufacturer’s
owners manual shipped with this product.
1.
2.
3.
Position the Road Sweeper on a level surface. Before starting the engine, check
the oil level. Unscrew the oil dipstick, pull it out, wipe it off, then re-insert into the
engine. Screw it into place, then unscrew it, remove it and read the oil level. If
the level is low, add standard 30 weight or multi-grade motor oil until the reading
is in the range indicated on the dipstick. DO NOT OVERFILL, as this will cause
excessive pressure in the oil reservoir and can cause engine damage.
Before starting, check to see that there is gasoline in the fuel tank. If the fuel level
is low, ll before starting with fresh, clean standard unleaded gasoline. Do not
add oil to the gasoline. FIRE HAZARD: Do not add gasoline to the engine after it
has been running and is hot. Allow the engine to cool before adding gasoline.
Open the fuel valve by rotating the Fuel Valve Lever to the right.
4.
5.
6.
7.
8.
9.
10.
1.
Close the manual choke all the way by rotating the Choke Lever to the left.
Press the Primer Bulb 8 times to prime the carburetor.
Pull the starting cord 3 or 4 times to introduce gasoline vapor into the cylinder.
Move the manual choke to its 1/2 closed position.
Pull the starting cord again. The engine should start with the rst or second pull.
Once the engine is started, let it warm up. As it warms, gradually open the choke
until it is fully open. You may then begin to use the road sweeper.
If the engine does not start or run properly following these procedures, check the
troubleshooting section in this owners manual.
OPERATION
This road sweeper is designed for sweeping dust, dirt, leaves and snow from
driveways, walkways and paved areas. This Owner’s Manual assumes that
the operator has an understanding of the use of road sweepers and gasoline
engines.
2.
Only use on rm, level surfaces. Use on steeply inclined surfaces may cause
the operator to lose control of the sweeper. Use on loose or gravel surfaces may
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Page 9
cause rocks or debris to be thrown possibly causing personal injury or property
damage.
3.
4.
5.
6.
7.
Before starting the engine, read the operator’s manual provided by the engine
manufacturer. Observe all safety instructions and recommended practices
contained in that manual.
To begin operation, start the engine. Once the Engine is started, allow a few
minutes for the engine to warm up.
The levers on the Handle are used to operate the machine. The Lever on the
Left side starts and stops the rotation of the brush. Press the lever down onto
the handle to start the brush. Release the lever to stop the brush. The levers
on the Right side control the power drive to the rear wheels. Press the Upper
Lever down onto the Handle to cause the machine to move forward. Pull the
Lower Lever up to the Handle to cause the machine to move backward. Prior to
changing travel direction allow the Road Sweeper to come to a complete stop.
The Control Levers are “Deadman” type. They must be held down onto the
Handle to operate. Whenever a Lever is released, its operation will stop. In an
emergency, you can release the levers to stop the machine and stop the brush.
When ready to sweep, press the Left Lever to the Handle to start the Brush
rotating. With the Brush rotating, press either the upper or lower lever on the right
side to cause the machine to move forward or back.
8.
1.
2.
3.
4.
5.
The angle of the Brush may be adjusted up to 20 degrees either way to brush
debris to the side. With the machine stopped, lift up the Steering Arm (99), rotate
the Brush as desired, then lower the Steering Arm to lock the Brush in place.
MAINTENANCE
Keep the road sweeper clean and dry. Store the road sweeper in a secure
location out of reach of children and unauthorized persons. Protect the road
sweeper from incidental damage while in storage or during transport.
Before each use, check all parts of the road sweeper for proper function and to
locate any damage or leaks. Repair any damage or leaks before operating the
road sweeper.
Before each use, check the oil level in the engine. Add oil if required. If oil leaks
are detected, or the engine is using excessive oil, contact a qualied service
technician.
If oil in engine appears dirty, drain and replace with fresh oil.
Periodically check the Drive Belts (62,63). Be sure they are tight and in good
condition. Replace a belt if it is cracked or damaged. Check the Belt Drive
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Page 10
Housing (89) before each use. Be sure it is in good condition, and is rmly
installed on the road sweeper.
6.
7.
Have a qualied service technician periodically service the Gasoline Engine (68).
Over time the Brush will wear down and may not contact the pavement. To adjust
Brush height, remove the Front Caster Wheels by pulling out the Retaining
Pin (27). Remove 1 Plastic Ring from the lower part of the Caster Wheel
Axle. Replace the Caster Wheel with the Plastic Ring on the top. Replace the
Retaining Pin.
TROUBLESHOOTING - ENGINE
Symptom Possible Cause Possible Remedy
Engine Will
Not Start
Engine Runs
Rough,
Pings or Dies
Fuel Valve is OFF
Fuel Tank is Empty
Choke in Open Position
Spark Plug is Dirty
Spark Plug Wire is
Loose or Disconnected
Technical Problem
Gasoline is Wrong Type
Gasoline is dirty or has
Water or Oil in it
Fuel Level is Very Low
Turn Valve to OPEN Position
Fill Fuel Tank
Close Choke
Clean and Gap Spark Plug
Clean and Tighten Spark Plug Wire
Service by a Qualied Technician
Drain Tank and Rell with 86 Oc-
tane or Higher Unleaded Gasoline
Drain Tank and Replace with Clean
Fresh Gasoline
Fill Fuel Tank
Engine Shuts
Off By Itself,
But Has Fuel
Engine Does
Not Reach
Full Speed
Low Oil Level Shut Off
Loose or Damaged
Spark Plug Wire
Other Technical Problem
Choke Closed
Gasoline is Contami-
nated
Air Filter is Clogged
Other Technical Problem
Check Oil Level, Add if Needed
Check Spark Plug Wire, Replace if
Needed
Service by a Qualied Technician
Open Choke when Engine is Warm
Drain Tank and Replace Fuel
Clean or Replace Air Filter
Service by a Qualied Technician
Page 10SKU 96456 For technical questions, please call 1-800-444-3353.
Page 11
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
PARTS LIST AND ASSEMBLY DIAGRAM
Part Description Q’ty Part Description Q’ty
1 End Cap 2 54 Screw m5 x 8 6
2 Brush Section 14 55 Flat Washer m6 5
3 Bushing 10 56 Bolt m10 x 30 1
4 Brush Axle 2 57 Lower Housing 1
5 Self-Locking Nut m8 23 58 Bolt m8 x 40 8
6 Gear Housing 2 59 Washer 4
7 Bushing 4 60 Screw m8 x 20 2
8
Brush Transmission Assembly
1 61 Engine Base 1
9 Flat Washer m8 34 62 Drive Belt 1 1
10 Bolt m6 x 65 4 63 Drive Belt 2 1
11 Nut m6 14 64 Bolt 5/16” 1
12 Bolt m6 x 12 12 65 Washer m8 11
13 Nut m8 4 66 Drive Pully 1
14 Bolt m8 x 45 6 67 Flat Key B5 x 40 1
15 Washer m10 4 68 Engine 1
16 Bolt m10 x 55 2 69 Throttle Control 1
17 Nut m10 3 70 Lower Handle 1
18 Bolt m10 x 25 2 71 Nut m8 4
19 Brush Support Caster 2 72 Handle Bracket 4
20 Caster Wheel Fork 2 73 Locking Bracket 4
21 Washer 22 74 Locking Knob 2
22 Brush Pivot Frame 1 75 Bolt m8 x 100 2
23 Plastic Bushing 6 76 Upper Handle 2
24 Upper Step Washer 1 77 Screw m6 x 40 2
25 Flat Washer m10 2 78 Clutch Handle 3
26 Bolt m10 x 30 1 79 Screw m6 x 60 1
27 Caster Wheel Retaining Pin 2 80 Bolt m6 x 60 1
28 Spring 2 81 Throttle Control 1
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Part Description Q’ty Part Description Q’ty
29 Bolt m10 x 20 2 82 Spring II 1
30 Bolt m8 x 16 6 83 Washer I 1
31 Spring Washer m8 17 84 Bracket I 1
32 Bolt m6 x 25 3 85 Bolt m8 x 25 6
33 Nut m6 4 86 Idle Pully 2
34 Bolt m6 x 16 8 87 Bearing 6200 2
35 Bracket 1 88 Bolt 1
36 Round Pin m5 x 40 2 89 Drive Belt Housing 1
37 Universal Joint 1 90 Spring II 1
38 Spindle Circlip 3 91 Bushing 1
39 Bearing 6003 4 92 Bracket II 1
40 Bearing Housing 1 93 Washer III 1
41 Drive Shaft 1 94 Bolt m8 x 30 1
42 Flat Key A5 x 20 1 95 Bolt m10 x 40 1
43 Bushing 1 96 Drive Belt Housing Cover 1
44 Pulley 1 97 Clutch Cable 1
45 Step Washer 1 98 Handle Grip 1
46 Bolt m8 x20 6 99 Steering Arm 1
47 Spindle Circlip m19 2 100 Bolt m8 x 50 1
48 Tire 2 101 Bolt m8 x 35 2
49 Bolt m8 x 70 4 102 Turn Bracket 2
50 Drive Transmission 1 103 Catch Bracket 1
51 Cable Forward 1 104 Cover Tube 1
52 Cable Reverse 1 105 Bushing I 2
53 Round Pin m8 x 45 2 106 Plastic Plug 4
54 Screw m5 x 8 6 107 Sweeper Screen 1
55 Flat Washer m6 5 108 Brush Cone 350 x 3” 1
Page 12SKU 96456 For technical questions, please call 1-800-444-3353.
Page 13
ASSEMBLY DIAGRAM
Page 13SKU 96456 For technical questions, please call 1-800-444-3353.
Page 14
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this product
is free from defects in materials and workmanship for the period of 90 days from the date
of purchase. This warranty does not apply to damage due directly or indirectly, to misuse,
abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,
improper installation, normal wear and tear, or to lack of maintenance. We shall in no event
be liable for death, injuries to persons or property, or for incidental, contingent, special
or consequential damages arising from the use of our product. Some states do not allow
the exclusion or limitation of incidental or consequential damages, so the above limitation
of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection veries the defect, we will either
repair or replace the product at our election or we may elect to refund the purchase price
if we cannot readily and quickly provide you with a replacement. We will return repaired
products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning
the product.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Page 14SKU 96456 For technical questions, please call 1-800-444-3353.
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