Harbor Freight Tools 95275 Owner's Manual
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
the receipt in a safe and dry place for future reference.
GAL
3
oilless
air compressor
Visit our website at: http://www.harborfreight.com
REV 12c
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
Copyright© 2006 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Email our technical support at: tech@harborfreight.com
ITEM 95275
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Table of Contents
Safety ......................................................... 2
Setup .......................................................... 6
Specifications ............................................. 6
SAFETY OPERATION MAINTENANCESETUP
Operation ................................................... 10
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Maintenance .............................................. 12
Parts List and Diagram .............................. 14
Warranty .................................................... 16
WARNING SYMBOLS AND DEFINITIONS
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Page 2 For technical questions, please call 1-800-444-3353. Item 95275
IMPORTANT SAFETY INFORMATION
General Safety Warnings
WARNING Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible
conditions and situations that may occur. It must be understood by the operator that common sense
and caution are factors which cannot be built into this product, but must be supplied by the operator.
1. Work area safety
a. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b. Do not operate the Compressor in explosive
atmospheres, such as in the presence
of flammable liquids, gases or dust.
Compressor motors produce sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away
from an operating compressor.
2. Electrical safety
a. Compressor plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with grounded
compressors. Standard plugs and matching
outlets will reduce risk of electric shock.
b. Do not expose compressor to rain or wet
conditions. Water entering a compressor
will increase the risk of electric shock.
c. Do not abuse the cord. Never use the
cord for unplugging the compressor.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled
cords increase the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and
use common sense when operating this
compressor. Do not use this compressor
while you are tired or under the influence
of drugs, alcohol or medication. A moment
of inattention while operating a compressor
may result in serious personal injury.
b. Use personal protective equipment.
Always wear ANSI-approved eye
protection during setup and use.
c. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source or moving the compressor.
4. Compressor use and care
a. Do not use the compressor if the switch
does not turn it on and off. Any compressor
that cannot be controlled with the switch
is dangerous and must be repaired.
b. Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the compressor.
Such preventive safety measures reduce the
risk of starting the compressor accidentally.
c. Store an idle compressor out of the reach
of children and do not allow persons
unfamiliar with the compressor or these
instructions to operate it. A compressor is
dangerous in the hands of untrained users.
d. Maintain the compressor. Keep the
compressor clean for better and safer
performance. Follow instructions for
lubricating and changing accessories.
Keep dry, clean and free from oil and grease.
Check for misalignment or binding of moving
parts, breakage of parts and any other
condition that may affect the compressor’s
operation. If damaged, have the compressor
repaired before use. Many accidents are
caused by a poorly maintained compressor.
e. Use the compressor in accordance with
these instructions, taking into account
the working conditions and the work to
be performed. Use of the compressor for
operations different from those intended
could result in a hazardous situation.
5. Service
a. Have your compressor serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the compressor is maintained.
SAFETYOPERATIONMAINTENANCE SETUP
Page 3For technical questions, please call 1-800-444-3353.Item 95275
Air Compressor Safety Warnings
1. Risk of fire or explosion - do not spray flammable
liquid in a confined area or towards a hot surface.
Spray area must be well-ventilated. Do not
SAFETY OPERATION MAINTENANCESETUP
smoke while spraying or spray where spark or
flame is present. Arcing parts - keep compressor
at least 20 feet away from explosive vapors,
such as when spraying with a spray gun.
2. Risk of bursting - do not adjust regulator higher
than marked maximum pressure of attachment.
3. Risk of injury - do not direct air
stream at people or animals.
4. Do not use to supply breathing air.
5. Do not leave compressor unattended
for an extended period while plugged in.
Unplug compressor after working.
6. Keep compressor well-ventilated.
Do not cover compressor during use.
7. Drain Tank daily and after use. Internal rust causes
tank failure and explosion.
8. Do not remove the valve cover or
adjust internal components.
9. Compressor head gets hot during operation.
Do not touch it or allow children nearby during
or immediately following operation.
10. Do not use the air hose to move the compressor.
11. Release the pressure in the
storage tank before moving.
12. The use of accessories or attachments not
recommended by the manufacturer may
result in a risk of injury to persons.
13. All air line components, including hoses, pipe,
connectors, filters, etc., must be rated for a minimum
working pressure of 150 PSI, or 150% of the
maximum system pressure, whichever is greater.
14. USE OF AN EXTENSION CORD IS NOT
RECOMMENDED. If you choose to use an
extension cord, use the following guidelines:
TABLE A: RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 Do not use.
10.1 – 12 16 16 Do not use.
12.1 – 16 14 12 Do not use.
a. Make sure your extension cord
is in good condition.
b. Be sure to use an extension cord which is heavy
enough to carry the current your product will draw.
An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating.
Table A shows the correct size to use depending
on cord length and nameplate ampere rating.
If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.
15. Industrial applications must follow OSHA guidelines.
16. Maintain labels and nameplates on the
compressor. These carry important safety
information. If unreadable or missing, contact
Harbor Freight Tools for a replacement.
17. This product is not a toy.
Keep it out of reach of children.
18. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
19. WARNING: The brass components of
this product contain lead, a chemical
known to the State of California to cause
birth defects (or other reproductive harm).
(California Health & Safety code § 25249.5, et seq.)
EXTENSION CORD
LENGTH
25′ 50′ 100′ 150′
20. WARNING: Handling the cord on this product will
expose you to lead, a chemical known to the State
of California to cause cancer, and birth defects or
other reproductive harm. Wash hands after handling.
(California Health & Safety Code § 25249.5, et seq.)
SAVE THESE INSTRUCTIONS.
Page 4 For technical questions, please call 1-800-444-3353. Item 95275
Grounding
TO PREVENT ELECTRIC SHOCK AND DEATH
FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.
Do not modify the power cord plug provided with the compressor.
Never remove the grounding prong from the plug. Do not use the compressor if the power cord or plug is
damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a
proper outlet installed by a qualified electrician.
110-120 V~ Grounded Compressors: Compressors with Three Prong Plugs
SAFETYOPERATIONMAINTENANCE SETUP
1. In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric shock.
This compressor is equipped with an electric
cord having an equipment-grounding conductor
and a grounding plug. The plug must be
plugged into a matching outlet that is properly
installed and grounded in accordance
with all local codes and ordinances.
2. Do not modify the plug provided –
if it will not fit the outlet, have the proper
outlet installed by a qualified electrician.
3. Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
The conductor with insulation having an outer
surface that is green with or without yellow
stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or
plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.
4. Check with a qualified electrician or service
personnel if the grounding instructions are
not completely understood, or if in doubt as to
whether the compressor is properly grounded.
6. Repair or replace damaged or worn cord immediately.
Grounding
Pin
125 V~ 3-Prong Plug and Outlet
(for up to 125 V~ and up to 15 A)
7. This compressor is intended for use on a
circuit that has an outlet that looks like the
one illustrated above in 125 V~ 3-Prong Plug
and Outlet. The compressor has a grounding
plug that looks like the plug illustrated above
in 125 V~ 3-Prong Plug and Outlet.
8. The outlet must be properly installed and grounded
in accordance with all codes and ordinances.
9. Do not use an adapter to connect this
compressor to a different outlet.
5. Use only 3-wire extension cords that have
3-prong grounding plugs and 3-pole receptacles
that accept the compressor’s plug.
Symbology
PSI
CFM
SCFM
NPT
NPS
Pounds per square inch of pressure
Cubic Feet per Minute flow
Cubic Feet per Minute flow
at standard conditions
National pipe thread, tapered
National pipe thread, straight
V~
A
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts Alternating Current
Amperes
Page 5For technical questions, please call 1-800-444-3353.Item 95275
Loading...