Harbor Freight Tools 95211 User Manual

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

SAFETY OPERATION MAINTENANCESETUP

Indicates a hazardous situation which, if not avoided,

Indicates a hazardous situation which, if not avoided,

Addresses practices not related to personal injury.

will result in death or serious injury.

could result in death or serious injury.

could result in minor or moderate injury.

IMPORTANT SAFETY INSTRUCTIONS

INSTRUCTIONS PERTAINING TO A RISK OF INJURY TO PERSONS

WARNING – When using hose reels, basic precautions should always be followed, including the following:

To reduce the risk of injury to persons, read all the instructions before using the hose reel.

Work Area

1. Keep the work area clean and well lighted. 2. Keep bystanders, children, and visitors
away while operating the hose reel.

Personal Safety

1. Stay alert. Watch what you are doing and use

common sense when operating the hose reel.
Do not use the hose reel while tired or under
the influence of drugs, alcohol, or medication.

A moment of inattention while operating the hose
reel increases the risk of injury to persons.

2. Dress properly. Do not wear loose

clothing or jewelry. Contain long hair.
Keep hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long

hair increases the risk of injury to persons as
a result of being caught in moving parts.

3. Do not overreach.

Keep proper footing and balance at all times.

Proper footing and balance enables better control
of the hose reel in unexpected situations.

4. Use safety equipment.
A dust mask, non-skid safety shoes and
a hard hat must be used for the
applicable conditions.

5. Always wear eye protection.
Wear ANSI-approved safety goggles.

Hose Reel Use and Care

1. Do not force the hose reel. Use the correct
hose reel for the application. The correct
hose reel will do the job better and safer at the
rate for which the hose reel is designed.

Page 2 For technical questions, please call 1-800-444-3353. Item 95211

2. Disconnect the hose reel from the air source

before making any adjustments, changing
accessories, or storing the hose reel. Such

preventive safety measures reduce the risk
of starting the hose reel unintentionally.

3. Store the hose reel when it is idle out of reach
of children and other untrained persons. A hose
reel is dangerous in the hands of untrained users.

Tool Use and Care (cont.)

4. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that affects the hose reel's
operation. If damaged, have the hose reel

serviced before using. Many accidents are caused
by poorly maintained hose reels. There is a risk
of bursting if the hose reel is damaged.

Service

1. Hose reel service must be performed
only by qualified repair personnel.

2. When servicing a hose reel, use only identical
replacement parts. Use only authorized parts.

Air Source

1. Never connect to an air source that is

capable of exceeding 200 psi.

Over pressurizing the hose reel may
cause bursting, abnormal operation,

breakage of the hose reel or serious
injury to persons. Use only clean, dry, regulated
compressed air at the rated pressure or within the
rated pressure range as marked on the hose reel.
Always verify prior to using the hose reel that the air
source has been adjusted to the rated air pressure or
within the rated air-pressure range.

5. Use only accessories that are identified by

the manufacturer for the specific hose reel
model. Use of an accessory not intended

for use with the specific hose reel model,
increases the risk of injury to persons.

SAFETYOPERATIONMAINTENANCE SETUP

3. Use only the lubricants supplied with the
hose reel or specified by the manufacturer.

2. Never use oxygen, carbon dioxide, combustible
gases or any bottled gas as an air source
for the hose reel. Such gases are capable

of explosion and serious injury to persons.

Safety Symbol Definitions

Symbol Property or statement

PSI

NPT

Pounds per square inch of pressure

National pipe thread, tapered

WARNING marking
concerning Risk of Eye Injury.
Wear ANSI-approved eye protection.

Specific Safety Instructions

1. The warnings and precautions discussed in this
manual cannot cover all possible conditions and
situations that may occur. It must be understood
by the operator that common sense and caution
are factors which cannot be built into this
product, but must be supplied by the operator.

2. Obey the manual for the air hose reel and
air compressor used with this hose reel.

Symbol Property or statement

WARNING marking concerning
Risk of Respiratory Injury. Wear
NIOSH-approved dust mask/respirator.

WARNING marking concerning
Risk of Explosion.

3. Install an in-line shutoff valve to allow
immediate control over the air supply in an
emergency, even if a hose is ruptured.

4. WARNING: The brass components of
this product contain lead, a chemical
known to the State of California to cause
birth defects (or other reproductive harm).
(California Health & Safety code § 25249.5, et seq.)

SAVE THESE INSTRUCTIONS.

Page 3For technical questions, please call 1-800-444-3353.Item 95211

Functional Description

Specifications

SAFETY OPERATION MAINTENANCESETUP

Components and Controls

Roller Guide

(opening in Reel Cover)

Hose Stopper

Hose Length 20'

Maximum Air Pressure 250 PSI

Air Inlet and Outlet 1/4″ -18 NPT

Reel

Mounting Bracket

Outlet to tool

Inlet from

Compressor

Hose

Figure A

Initial Hose Reel Setup

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

Note: For additional information regarding the parts listed in the following pages,

refer to the Assembly Diagram near the end of this manual.

Mounting Reel

1. Choose a mounting location that is free of electrical
wiring or other obstructions, and is sturdy enough
to support the weight of the Reel and hose as
well as the force used to extend and retract it.

3. Check for hidden wiring, then, drill holes to
accommodate the bolts (not included).

4. Mount the Reel and secure in place with the bolts.

Reel Cover

2. Mark the center of the Mounting Bracket bolt
holes in the desired mounting location.

Page 4 For technical questions, please call 1-800-444-3353. Item 95211

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

Inspect tool before use, looking for damaged, loose, and missing parts.
If any problems are found, do not use tool until repaired.

Adjust the Spring Tension

1. Pull out approximately six feet of Hose.

2. Remove the Hose Stopper from the
Hose and slide the Hose out of the Roller
Guide so the Hose is hanging loose.

a. To increase tension, wrap the loose hose

one time around the Reel Drum.

b. To decrease tension, unwrap the

hose one time from the drum.

General Operating Instructions

SAFETYOPERATIONMAINTENANCE SETUP

3. Run the hose back through the guide
and re-attach the hose stopper.

4. Pull the Hose out several feet to check the tension.

CAUTION: When adding wraps of hose, do not
exceed the winding mechanism’s spring capacity.
Add just enough wraps of hose to achieve the
desired tension. Damage to the winding mechanism
will result if spring is over-tensioned.

1. Check the Wheel operation by slowly pulling the
Hose out. You should hear a clicking noise.

2. To lock the Hose, pull it out a minimum
of 1/2 revolution and it will stay locked
after the first, second, or third click.

3. To unlock, slowly pull until the clicking stops, and let
it retract until the Hose Stopper hits the Hose Guide.

CAUTION: Hold on to the Hose while it is
rewinding to avoid damage to the Hose Reel.

4. Attach a coupler (sold separately) to your
air compressor hose and apply thread
seal tape to the Inlet fitting on the Reel.
Connect the coupler to the Inlet fitting.

5. Connect your air tool to the other end of the Hose
using another coupler and thread seal tape.

6. Follow all instructions from the air tool
and compressor for set up and use.

7. When finished using the Hose, disconnect
the air tool and retract the hose. Wipe the
Hose Reel clean with a dry cloth.

Page 5For technical questions, please call 1-800-444-3353.Item 95211

User-Maintenance Instructions

Procedures not specifically explained in this manual must

be performed only by a qualified technician.

SAFETY OPERATION MAINTENANCESETUP

TO PREVENT SERIOUS INJURY:
Detach air supply from this product before performing any inspection, maintenance, or cleaning procedures.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise, vibration,
or leaking air occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

Note: These procedures are in addition to the regular checks and maintenance

explained as part of the regular operation of the Hose Reel.

1. BEFORE EACH USE, inspect the general
condition of the tool. Check for:

• loose hardware or housing,

• misalignment or binding of moving parts,

• cracked or broken parts, and

• any other condition that may

affect its safe operation.

Hose Replacement

1. Remove the Hose Stopper from
the hose and set aside.

2. Pull out the old Hose leaving two to three
feet on the Reel. Lock the Hose (See
General Operating Instructions).

3. Disconnect the old hose from the swivel
joint and remove the hose completely.

4. Run the new hose through the Roller Guide.

2. AFTER EACH USE, re-wind the hose onto the reel
and wipe the Hose Reel clean with a dry cloth.

WARNING! Internal spring is not user­serviceable or user-replaceable.

5. Use thread seal tape on the hose fitting threads
and screw the fitting onto the swivel and tighten.

6. Attach the Hose Stopper on the end of
the Hose near the Outlet fitting.

7. Carefully release the Drum Latch and allow
the Hose to wind onto the reel, evenly
distributing the Hose across the Reel.

Page 6 For technical questions, please call 1-800-444-3353. Item 95211

Parts List and Diagram

Part Description Qty

1 Screw ST4x20 8
2 Side Cover 2
3 Right Angle Connector 1
4 Collar 4
5 Leader Hose 1
6 Air Inlet Connector 1
7 Screw 8
8 Right Reel Cover 1

9 Air Hose 1
10 Hose Reel Stopper 1
11 Screw M4x20 2
12 Hose Collar Clip 2
14 Air Hose Connector 1
15 Air Inlet Base 1
16 Inlet Base Cover 1
17 Screw 4
18 E-Clamp 1

30

31

34

32

33

Part Description Qty

19 O-Ring 2
20 Pin 1
21 Axle 1
22 E-Clamp 1
23 Locking Wedge Pin 1
24 Spring 2
25 Drum 1
26 High Tension Main Spring 1
27 Spring Cover 1
28 Screw M10x25 8
29 Left Reel Cover 1
30 Screw M10x25 2
31 Washer M13.5xM21x4 2
32 Washer 2
33 Bracket Nut M10 2
34 Mounting Bracket 1

22

21

SAFETYOPERATIONMAINTENANCE SETUP

2

1

29

17

16

7

24

23

26

28

15

14

27

25

11

4

10

9

12

4

6A

8

20

18

19

1

2

3

4

5

4

6

Record Product's Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only,

and are not available individually as replacement parts.

Page 7For technical questions, please call 1-800-444-3353.Item 95211

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • [phone]