Harbor Freight Tools 91523 User Manual
®
Generators
GENERATOR SET
6.5 HP - RECOIL START - 2600W/2800W RATED
Model 91523
OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
Copyright© 2004 by Harbor F reight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor F reight Tools.
For technical questions, please call 1-800-444-3353.
PRODUCT SPECIFICATIONS
Item Description
VAC
Electrical Requirements
VDC
Electrical Requirements
Voltm eter Equipped 0-150 Volts (50 Volt Increm ents)
Display Lights Red (Run)
Gasoline Engine 6.5 / U nleaded Gasoline Powered / Recoil Start
Fuel Tank Capacity 3.96 Gallons (15 Liters) / Includes Fuel Gauge
Estim ated Run Time 7.8 Continuous Operating Hours
Approx. Weight 112 Pounds
Current Output: 110/120 Volts @ 20 AM P’s
60 Hz
Continuous/R ated Wattage: 2600
Peak Wattage: 2800
Two 110/120 VAC, 3-Prong Grounding O utlets
One 23 AM P Circuit Breaker
Current Output: 12 V DC @ 10 AM P’s
3600 RPM / 4-Cycle / OHV Air Cooled
196 CC Displacem ent
0.63 Quart (0.6 Liter) O il Capacity
EPA Approved
.
CAUTION: THIS GENERATOR IS NOT INTENDED TO POWER SENSITIVE ELECTRONIC
EQUIPMENT (INCLUDING MEDICAL EQUIPMENT) WITHOUT THE ADDITION OF AN APPROPRIATE
LINE CONDITIONER (SOLD SEP ARA TELY).
This product requires oil and fuel to be added before starting. Attempting to
start the engine without oil WILL ruin the engine and void the warranty .
BEFORE starting the engine, refer to the engine owner’s manual for engine
maintenance information.
SAVE THIS MANU AL
You will need this manual for the safety warnings and precautions, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep
your invoice with this manual. Write the invoice number on the inside of the front cover.
Keep this manual and in voice in a safe and dry place for future reference.
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts Lists on pages
18 and 20 are included. If any parts are missing or broken, please call Harbor Freight
Tools at the number shown on the cover of this manual as soon as possible.
SKU 91523 PAGE 2
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injur y.
SAVE THESE INSTRUCTIONS
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the pres-
ence of flammable liquids, gases, or dust. Generators create sparks which
may ignite the dust or fumes.
3. Keep bystanders, children, and visitors awa y while operating a generator.
Provide barriers or shields as needed.
ELECTRICAL SAFETY
4. Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in an y way. Do not use any adapter
plugs. If the tools should electrically malfunction or break down, grounding
provides a low resistance path to carry electricity away from the user.
5. Double insulated tools are equipped with a polarized plug (one blade is
wider than the other). This plug will fit in a polarized outlet only one way . If
the plug does not fit fully in the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a polarized outlet. Do not
change the plug in any way. Double insulation eliminates the need for the
three wire grounded power cord and grounded power supply system.
6. Avoid body contact with grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if y our
body is grounded.
SKU 91523 PAGE 3
7. Do not expose Generator to rain or wet conditions. W ater entering a
generator will increase the risk of electric shock.
8. Do not abuse the P o wer Cor d. K eep Power Cords away from heat, oil, sharp
edges, or mo ving parts. Replace dama ged Po wer Cords immediatel y. Damaged Po w er Cords increase the risk of electric shock.
9. When operating a power tool outside, use an outdoor extension cord
marked “W-A” or “W”. These extension cords are rated for outdoor use, and
reduce the risk of electric shock.
PERSONAL SAFETY
10. Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use a generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operat-
ing generators may result in serious personal injury.
11. Dress properly. Do not wear loose c lothing or jewelry. Contain long hair .
Keep your hair, clothing, and glo ves a wa y from mo ving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
12. Av oid accidental starting. Make sure the Po wer Switch is in its “OFF”
position, and disconnect the Spark Plug Wire when not in use.
13. Remove adjusting keys or wrenches before turning the generator on. A
wrench or a key that is left attached to a rotating part of the generator may result
in personal injury.
14. Do not overreach. Keep proper footing and balance at all times.
15. Use safety equipment. Al wa ys wear e ye protection. Wear ANSI appro ved
safety impact eye goggles. Dust mask, non-skid safety shoes, hard hat, or
hearing protection must be used for appropriate conditions.
16. Do not force the generator. Use the Correct generator for your application.
The correct generator will do the job better and safer at the rate for which it is
designed.
17. Do not use the generator if the Power Switch does not turn it on or off . Any
generator that cannot be controlled with the P o w er Switch is dangerous and m ust
be replaced.
SKU 91523 PAGE 4
GENERATOR USE AND CARE
18. Make sure the Po wer Switch is in its “OFF” position and disconnect the
spark plug wire before making any adjustments, changing accessories, or
storing the generator . Such pre v entiv e saf ety measures reduce the risk of
starting the generator accidentally .
19. Store idle generators out of reach of children and other untrained persons.
Generators are dangerous in the hands of untrained users.
20. Maintain generators with care. Do not use a damaged generator. Tag damaged generators “Do not use” until repaired.
21. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the generator’s operation. If damaged,
have the generator serviced before using. Many accidents are caused by
poorly maintained generators.
22. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one generator may become hazardous when used on another generator .
SERVICE
23. Maintain labels and nameplates on the Generator and Engine. These carry
important information. If unreadable or missing, contact Harbor F reight Tools for
a replacement.
24. Generator service must be performed only by qualified repair personnel.
Service or maintenance performed by unqualified personnel could result in a risk
of injury .
25. When servicing a generator, use only identical replacement parts. Follow
instructions in the
manual. Use of unauthorized parts or failure to f ollo w maintenance instructions
may create a risk of electric shock or injury.
“Inspection, Maintenance, And Cleaning”
section of this
SKU 91523 PAGE 5
SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS
HEART PACEMAKER PRECAUTION
WARNING! People with pacemakers should consult their physician(s)
before using this product. Electromagnetic fields in close proximity to a heart
pacemaker could cause interference to or failure of the pacemaker.
INSTALLATION PRECAUTIONS
1. Ensure installation meets all applicable safety, and local and national electrical
codes. Have installation performed by a qualified, licensed electrician and
building contractor.
2. All electrical work, including the earth-ground connection, should be completed
by a licensed electrician.
3. Any separate fuel storage or Generator supply facility must be built or installed in
full compliance with all relevant local, state, and federal regulations.
4. It is recommended to use the Generator only in well ventilated out-
door areas. A running gasoline engine will generate Carbon Monoxide, a colorless, odorless gas that, if inhaled, can cause serious injury
or death. If the generator is installed indoors, exhaust fumes must be
piped out of the building using leak-free, heat-resistant piping. Pipes and
silencer should not use any flammable materials, nor should they be
installed near the same. Generator exhaust fumes must be within legal
limits and installation must always meet local building codes.
5. If the generator is installed outdoors, it must be weatherproofed and should be
soundproofed. It should not be run outdoors without protection to the Generator
and wiring conduit.
6. The Generator weighs 112 lbs. Two or more people should assist when moving
or lifting this product. Never lift the Generator using the engine or alternator lifting
lugs. Connect lifting equipment to the F r ame of the Generator .
7. Bef ore lifting the Gener ator , ensure the lift rigging and supporting structure are in
good condition, and are rated to lift such a load.
8. Keep all personnel away from the suspended generator during relocating.
SKU 91523 PAGE 6
9. The supporting floor/ground surface should be level, and strong enough to safely
hold the weight of the Generator . If the floor/ground surface is not level, strong
cross members should be placed under the full length of the Generator Frame at
its low side.
10. For trailer installation, the Generator should be mounted on the center point of the
trailer, o ver the wheels. The trailer must be capable of supporting the weight of
the Generator and all contents (tools, etc.)
11. Install sound- and weather-proofing only when it is not raining or snowing to avoid
trapping moisture within the Generator’ s area.
FIRE AND EXPLOSION PRECAUTIONS
1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper
fuel storage and handling procedures. Always have multiple ABC class fire
extinguishers nearby.
2. Keep the Generator and surrounding area clean at all times.
3. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of
fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a covered metal container.
4. Ne v er store fuel or other flammable materials near the Generator.
5. Do not smoke, or allow sparks, flames or other sources of ignition around the
Engine and Fuel Tank. Fuel vapors are explosive.
6. Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These ev ents could
ignite fumes or vapors.
7. Do not refill the Fuel Tank while the Engine is running or while the Engine is still
hot. Do not operate the Generator with known leaks in the fuel system.
8. Excessive buildup of unburned fuel gases in the exhaust system can create a
potentially explosive condition. This buildup can occur after repeated failed start
attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust
system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the Generator.
9. Use only engine manufacturer recommended fuel and oil.
SKU 91523 PAGE 7
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