Harbor Freight Tools 90045 User Manual
BELT SANDER
®
3” x 21”
Model 90045
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
Copyright® 2003 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
PRODUCT SPECIFICATIONS
Item Description
Electrical Requirements 120 V / 60 Hz / 7.5 Input Amps / 900 Watts.
Double Insulated Motor / 1,250 Belt FPM.
Belt Size 3” x 21”.
Power Switch Type Trigger w/Lock “ON” Button.
Base Plate Dimensions 6” L x 3-5/8” W.
Overall Dimensions 13-1/8” L x 5-3/8” W x 5-7/8” H.
Accessories Dust Bag (Qty. 1) / 1 20 Grit Belt (Qty. 1).
Weight 7.90 Pounds.
SA VE THIS MANUAL
You will need this manual for the saf ety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number
on the inside of the front cover. Keep this manual and invoice in a safe and dry
place for future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SA VE THESE INSTRUCTIONS
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
SKU 90045 For technical questions, please call 1-800-444-3353. Page 2
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control. Protect others in the work area from
debris such as chips and sparks. Provide barriers or shields as needed.
ELECTRICAL SAFETY
4. Grounded tools must be plugged into an outlet pr operly installed and
grounded in accordance with all codes and ordinances. Never remo ve the
grounding prong or modify the plug in any way. Do not use any adapter
plugs. Check with a qualified electrician if you are in doubt as to whether
the outlet is properly gr ounded. If the tools should electrically malfunction or
break down, grounding provides a low resistance path to carry electricity away
from the user.
5. Double insulated tools are equipped with a polarized plug (one blade is
wider than the other). This plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a polarized outlet. Do not
change the plug in any way. Double insulation eliminates the need for the
three wire grounded power cord and grounded power supply system.
6. Avoid body contact with grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if your
body is grounded.
7. Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
8. Do not abuse the Power Cord. Never use the Power Cord to carry the tools
or pull the Plug from an outlet. Keep the Po wer Cord away fr om heat, oil,
sharp edges, or moving parts. Replace damaged Power Cords immediately. Damaged P ower Cords increase the risk of electric shock.
9. When operating a power tool outside, use an outdoor e xtension cord
marked “W-A” or “W”. These extension cords are rated for outdoor use, and
reduce the risk of electric shock.
PERSONAL SAFETY
10. Stay alert. Watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operat-
ing power tools may result in serious personal injury.
SKU 90045 For technical questions, please call 1-800-444-3353. Page 3
11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
12. Avoid accidental starting. Be sure the Power Switch is off before plugging
in. Carrying power tools with your finger on the Power Switch, or plugging in
power tools with the Power Switch on, invites accidents.
13. Remove adjusting keys or wrenches before turning the power tool on. A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
14. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the po wer tool in unexpected
situations.
15. Use safety equipment. Always wear eye protection. Dust mask, nonskid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
TOOL USE AND CARE
16. Use clamps (not included) or other practical ways to secure and support
the workpiece to a stable platform. Holding the work by hand or against your
body is unstable and may lead to loss of control.
17. Do not force the tool. Use the correct tool for your application. The correct
tool will do the job better and safer at the rate for which it is designed.
18. Do not use the power tool if the Po wer Switch does not turn it on or off.
Any tool that cannot be controlled with the Power Switch is dangerous and must
be replaced.
19. Disconnect the Power Cord Plug from the power source bef ore making any
adjustments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool accidentally.
20. Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
21. Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools with a sharp cutting edge are less likely to bind and are easier
to control. Do not use a damaged tool. Tag damaged tools “Do not use” until
repaired.
SKU 90045 For technical questions, please call 1-800-444-3353. Page 4
22. Check for misalignment or binding of mo ving parts, breakage of parts, and
any other condition that may affect the tool’s operation. If damaged, have
the tool serviced before using. Many accidents are caused by poorly main-
tained tools.
23. Use only accessories that are recommended by the manufacturer f or your
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
24. Tool service must be performed only by qualified repair per sonnel. Service
or maintenance performed by unqualified personnel could result in a risk of injury.
25. When servicing a tool, use only identical replacement parts. Follow
instructions in the
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
“Inspection, Maintenance, And Cleaning”
section of this
SPECIFIC SAFETY RULES
1. Hold tool by insulated gripping surfaces when performing an operation
where the cutting tool may contact hidden wiring or its own cord. Contact
with a “live” wire will make exposed metal parts of the tool “live” and shock
the operator.
2. Maintain a safe working environment. Keep the work area well lit. Make sure
there is adequate surrounding workspace. Always keep the work area free of
obstructions, grease, oil, trash, and other debris. Do not use the Belt Sander in
areas near flammable chemicals, dusts, and vapors.
3. Maintain labels and nameplates on the Belt Sander . These carry important
information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
4. Keep this product and all other tools aw ay from children and animals. Do
not allow spectators around the work area.
5. To avoid dama ge to the Belt Sander, do not use this tool on material that
may have nails, staples, tacks, or an y other metal objects imbedded within.
6. Always wear safety impact e y e goggles and hearing protection when using
this product. Safety impact eye goggles and hearing protection are available
from Harbor Freight Tools.
7. Keep all guards in place and working properly.
8. Whenever possible, secure the workpiece in a vise or using clamps.
SKU 90045 For technical questions, please call 1-800-444-3353. Page 5
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