Harbor Freight Tools 69734, 69737 Product manual

Page 1
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
ITEM 69734/69737
212cc GASOLINE POWERED
PRESSuRE WAShER
Using an engine indoors CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Email our technical support at: predator@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-520-0882 as soon as possible.
Copyright© 2012 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Only use OUTSIDE and far away from windows, doors, and vents.
Visit our website at: http://www.harborfreight.com
Visit our website at: http://www.harborfreight.com
Email our technical support at: tech@harborfreight.com
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
Page 2
Table of Contents
Specifications ............................................. 2
Safety ......................................................... 3
Setup .......................................................... 8
SAFETY OPERATION MAINTENANCESETUP
Operation ................................................... 11
Specifications
Displacement 212cc
Engine Type Predator OHV
Pump Brass Axial
Drive Direct
Gun 22 IN. Wand / 20 IN. Lance
Nozzles Quick Connect 0º, 15º, 25º, 40º + Soap Nozzle
Hose Length 26 FT. 7 IN.
Cart Push type with 10 IN. Pneumatic tires
Maintenance .............................................. 16
Troubleshooting ......................................... 20
Warranties ................................................. 22
Parts Lists and Diagrams .......................... 24
Fuel
Engine Oil (not included)
Pump Oil (included) 3.75 fl-oz SAE 10W-30 Non-detergent
Engine Speed 3,600 RPM
Water Flow 3 GPM Maximum
Maximum Pressure 2,500 PSI
Bore x Stroke 70 mm x 55 mm
Compression Ratio 8.5:1
Rotation viewed from PTO (power takeoff - the output shaft)
Spark Plug
Valve Clearance
Type 87+ octane unleaded gasoline
Capacity 1 Gallon / 3.6L
Type (SAE)
Capacity 0.5 Quart / 0.5L
Low Oil Shutdown Yes
10W-30 above 32° F 5W-30 at 32° F or below
Counterclockwise
Type NGK
Gap 0.7 - 0.8 mm
Intake 0.10 - 0.15 mm
Exhaust 0.15 - 0.20 mm
®
BP-6ES / NHSP® / LG® / Torch® F6TC
At high altitudes, the engine’s carburetor, governor (if so equipped), and any other parts that control the fuel-air ratio will need to be adjusted by a qualified mechanic to allow efficient high-altitude use and to prevent damage to the engine and any other devices used with this product.
Item 69734: The emission control system for this Pressure Washer’s engine is warranted for standards set by the U.S. Environmental Protection Agency. For warranty information, refer to the last pages of this manual.
Item 69737: The emission control system for this Pressure Washer’s Engine is warranted for standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer to the last pages of this manual.
Page 2 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 3
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Symbol Definitions
Symbol Property or Statement
RPM
HP
Revolutions Per Minute
Horsepower
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
Read the manual before set-up and/or use.
WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Symbol Property or Statement
WARNING marking concerning Risk of Respiratory Injury. Operate engine OUTSIDE and far away from windows, doors, and vents.
WARNING marking concerning Risk of Fire while handling fuel. Do not smoke while handling fuel.
WARNING marking concerning Risk of Fire. Do not refuel while operating. Keep flammable objects away from engine.
SAFETYOPERATIONMAINTENANCE SETUP
Safety Warnings
WARNING! Read all instructions.
Failure to follow all instructions listed below may result in fire, serious injury and/or DEATH.
The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
Page 3For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 4
Set up Precautions
1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Do not store fuel
SAFETY OPERATION MAINTENANCESETUP
or other flammable materials nearby.
2. Have multiple ABC class fire extinguishers nearby.
3. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
4. Set up and use only on a flat, level, well-ventilated surface.
5. The work area should have adequate drainage to reduce the possibility of a fall due to slippery surfaces.
Operating Precautions
1. CARBON MONOXIDE HAZARD
Using an engine indoors CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
6. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during set up.
7. Use only lubricants and fuel recommended in the Specifications chart of this manual.
8. Only use cold Water or pressure washer detergent in this tool. Do not use caustic materials, solvents, flammable materials, or detergents not designed for pressure washers. Use of any such material can cause injury, or damage this tool or personal property.
9. Do not dry run this product. Dry running will cause serious damage to the seals. Make sure the water supply used for the Pressure Washer is not dirty or sandy.
10. Prior to starting the Pressure Washer in cold weather, check all of the parts of the unit to make sure ice has not formed. Do not store the unit anywhere that the temperature will fall below 32° F (0° C).
5. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
2. Keep children away from the equipment, especially while it is operating.
3. Do not leave the equipment unattended when it is running. Turn off the equipment (and remove safety keys, if available) before leaving the work area.
4. Wear ANSI-approved safety goggles and hearing protection during use.
6. Use only accessories that are recommended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another one.
7. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Gasoline-powered engines may ignite the dust or fumes.
8. Stay alert, watch what you are doing and use common sense when operating a piece of equipment. Do not use a piece of equipment while tired or under the influence of drugs, alcohol or medication.
9. Do not overreach. Keep proper footing and balance at all times. This enables better control of the equipment in unexpected situations.
10. Do not carry the spray handle with your finger on the trigger, whether engine is operating or not.
11. Use this equipment with both hands only. Using equipment with only one hand can easily result in loss of control.
12. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
Page 4 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 5
Operating Precautions (cont.)
13. Parts of the Pressure Washer, especially exhaust system components, get very hot during use. Stay clear of hot parts.
14. Do not cover the engine or equipment during operation.
15. Keep the equipment, engine, and surrounding area clean at all times.
16. Use the equipment, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed. Use of the equipment for operations different from those intended could result in a hazardous situation.
17. Do not operate the equipment with known leaks in the engine’s fuel system.
18. This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
19. WARNING: The brass components of this product contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety code § 25249.5, et seq.)
22. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment’s operation. If damaged, have the equipment serviced before use. Many accidents are caused by poorly maintained equipment.
23. Use the correct equipment for the application. Do not modify the equipment and do not use the equipment for a purpose for which it is not intended.
24. The high pressure water flow can damage the work surface if not used properly. Always test the spray in an open area first.
25. When dispensing detergent, apply the detergent to the cleaning area at low pressure only. Detergent dispensing only works when the spray wand is in the low-pressure position.
26. Injection Hazard. The high pressure
water jet produced by this tool can cut skin or cause injury to hands or eyes. Do not allow spray to strike you and do
not spray toward people or animals. Do not spray the tool itself or any electrical wiring/ receptacle.
27. This Pressure Washer is intended for outdoor residential use only.
SAFETYOPERATIONMAINTENANCE SETUP
20. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container.
21. Keep hands and feet away from moving parts. Do not reach over or across equipment while operating.
28. In case of an emergency during use, immediately release the trigger on the spray handle, turn the engine off and then shut off gas supply to the engine. Do not set the spray handle down without turning off the engine.
Page 5For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 6
Vibration Hazard:
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury,
SAFETY OPERATION MAINTENANCESETUP
particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check­ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice between different processes.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately
Page 6 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 7
Service Precautions
1. Before service, maintenance, or cleaning:
a. Turn the engine switch to its “OFF” position.
b. Allow the engine to completely cool.
c. Then, remove the spark plug
cap from the spark plug.
2. Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards.
3. Do not alter or adjust any part of the
equipment or its engine that is sealed by the manufacturer or distributor. Only a qualified service technician may adjust parts that may increase or decrease governed engine speed.
4. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during service.
5. Keep the high pressure hose connected to the pressure washer and spray gun while the system is pressurized. Disconnecting the pressure hose while the unit is pressurized is dangerous, and may cause injury.
10. Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly.
11. Store equipment out of the reach of children.
12. Follow scheduled engine and equipment maintenance.
Refueling:
1. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling.
2. Do not refill the fuel tank while the engine is running or hot.
3. TO PREVENT FUEL LEAKAGE AND
FIRE HAZARD, do not fill fuel above the bottom of fuel strainer.
SAFETYOPERATIONMAINTENANCE SETUP
6. Do not allow the high pressure hose to come in contact with any hot part of the unit. The hose might be damaged, possibly causing it to burst or leak under high pressure.
7. Maintain labels and nameplates on the equipment. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
8. If water is leaking out of the Pressure Washer immediately turn off the unit. Unplug the Pressure Washer, and discharge all pressure before tightening fittings or having repair work done by a qualified technician.
9. When the engine is running, do not allow the Pressure Washer to remain idle for more than two minutes. If allowed to remain idle, the water in the unit will heat up, possibly causing damage to the Pressure Washer.
SAVE THESE INSTRUCTIONS.
Max Fuel DO NOT OVERFILL!
4. Do not fill fuel tank to the top. Leave a little room for the fuel to expand as needed.
5. Refuel in a well-ventilated area only.
6. Wipe up any spilled fuel and allow excess to evaporate before starting engine.
To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
Page 7For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 8
Set Up
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
SAFETY OPERATION MAINTENANCESETUP
TO PREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
Risk of accidental starting; resulting in serious personal injury. Turn the Power Switch of the equipment to its “OFF” position, wait for the engine to cool, and unplug the spark plug wire(s) before assembling or making any adjustments to the equipment.
Note: For additional information regarding the
parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
Page 8 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 9
Assembly
1. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
Dipstick (60A)
Aluminum Pump
Breather Plug
(59A)
Brass Pump
Plug (14A)
Figure A
Replace the Brass Pump Plug (14A) with the
2. aluminum Pump Breather Plug (59A) and Dipstick (60A) before first use. The Pump Breather Plug must be used whenever the pressure washer is used. The Brass Pump Plug (without the breather hole) should be used for transporting only.
3. Attach the Handle (14) onto the Frame (17) with the Handle Bolts (15) and Nuts (16).
5. Pull the Collar at the end of the hose back and attach the Gun (19) to the hose.
6. Screw the Wand (20) onto the Gun (19) and secure with the grommet.
7. Choose the right Nozzle (5) for the job. Pull back the quick connect collar and push the Nozzle onto the end of the Wand. Make sure the quick connect collar locks the Nozzle in place.
• Black Nozzle - Low Pressure Used with pressure washer detergent.
• White Nozzle - Wide Spray Used to clean very large areas.
• Green Nozzle - Medium Spray Used to clean large areas.
• Yellow Nozzle - Narrow Spray Used to clean small areas.
• Red Nozzle - Pencil Spray Intense stream. Only use on hard surfaces such as concrete or metal. Can damage wood.
8. Connect the water supply to the Water Inlet Connection on the Water Inlet Body (42A). The water source must be able to provide a minimum of five gallons of clean, cold water per
minuteat20PSI.Onlyusea5/8″innerdiameter
(or larger) hose that is rated to meet this capacity.
SAFETYOPERATIONMAINTENANCE SETUP
Detergent Inlet
Connection
(26A)
Outlet
Connector
(35A)
Water Inlet
Connection
Figure 2
4.
Attach the Hose (18) to the Outlet Connector (35A) on the unit (See Figure 2).
Pressure Regulator Knob (44A)
If using detergent:
Read detergent directions. Connect one end of the Detergent Inlet Hose (8) to the Detergent Inlet Connection, and the other end into the container holding the detergent. Only use detergents specified for use with Pressure Washers. The Pressure Washer will draw one gallon of detergent for every seven gallons of water. Only use the Black (low pressure) Nozzle when spraying detergents.
Page 9For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 10
Engine Controls
SAFETY OPERATION MAINTENANCESETUP
Air Filter
Fuel Cap
Starter Handle
Muffler
Throttle
Choke
Oil Drain Plug
Dipstick
Fuel Valve
Engine Switch
Page 10 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 11
Operation
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Pre-Start Checks
Inspect engine and equipment looking for damaged, loose, and missing parts before set up and starting. If any problems are found, do not use equipment until fixed properly.
Checking and Filling Engine Oil
NOTICE: Your Warranty is VOID if the engine’s crankcase is not properly filled with oil before each use. Before each use, check the oil level. Do not run the engine with low or no engine oil. Running the engine with no or low engine oil WILL permanently damage the engine.
1. Make sure the engine is stopped and is level.
2. Close the Fuel Valve.
3. Clean the top of the Dipstick and the area around it. Remove the Dipstick by threading it counterclockwise, and wipe it off with a clean lint free rag.
Full level
4.
Reinsert the Dipstick without threading it in and remove it to check the oil level. The oil level should be up to the full level as shown above.
5. If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level. SAE 10W-30 oil is recommended for general use. (The SAE Viscosity Grade chart on page 17 in the Service section shows other viscosities to use in different average temperatures.)
SAFETYOPERATIONMAINTENANCE SETUP
Full level
6. Thread the dipstick back in clockwise.
NOTICE: Do not run the engine with too little oil. The engine will be permanently damaged.
Page 11For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 12
Checking Pump Oil Level
1. The Oil pump is filled with 3.75 fl-oz of SAE 10W-30 NON DETERGENT oil at the factory.
Under normal conditions there is no
SAFETY OPERATION MAINTENANCESETUP
reason to add any oil or change the oil.
2. Turn off engine, allow it to cool and disconnect the spark plug wire.
3. Twist the Dipstick on the Pump Breather Plug until the arrow on it lines up with the arrow on the Plug and remove the Dipstick.
4. Remove the Pump Breather Plug from the Pump.
Clear oil
fill hole
Figure B
Look into the hole in the pump housing. If a metal
5. wheel can be seen extending into the hole, SLOWLY pull the starter rope until the hole appears clear, as shown above.
Fill with oil
TOO HIGH
to here
TOO LOW
Figure C
6.
Wipe the Dipstick off with a clean, dry cloth. Insert the Dipstick into the pump housing and remove it. The oil level should be at least to the lower (L) notch on the dipstick, but not above the upper (H) notch. Add SAE 10W-30 NON-DETERGENT oil as needed.
7. Thread the Pump Breather Plug back into the pump.
8. Align the arrow on the Dipstick with the arrow on the Plug, insert it, and twist it to secure.
9. Reconnect the spark plug wire.
Checking and Filling Fuel
WARNING! TO PREVENT SERIOUS
INJURY FROM FIRE:
Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel.
Do not smoke.
1. Clean the Fuel Cap and the area around it.
2. Unscrew and remove the Fuel Cap.
3. If needed, fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline.
Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol.
Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, affecting engine performance and/or causing damage.
4. Then replace the Fuel Cap.
5. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
Page 12 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 13
Starting the Engine
1. To start a cold engine, move the Choke to the CHOKE position. To restart a warm engine, leave the Choke in the RUN position.
2. Open the Fuel Valve.
3. Slide the Throttle or Speed Control Lever to 1/3 away from the SLOW position (the “turtle”).
1
2
Choke RUN
SAFETYOPERATIONMAINTENANCE SETUP
Note: Some tools have a Speed Control Lever located
elsewhere on the tool which functions the same as the Throttle. Use the Speed Control Lever in place of the Throttle when the tool is so equipped.
OFF
4. Turn the Engine Switch on.
5. Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine’s carburetor. Then pull the Starter Handle gently until resistance is felt. Allow Cable to retract fully and then pull it quickly. Repeat until the engine starts.
Note: Do not let the Starter Handle snap back against the engine. Hold it as it recoils so it doesn't hit the engine.
3
ON
O
I
ON
4
5
6. Allow the Engine to run for several seconds. Then, if the Choke lever is in the CHOKE position, move the Choke Lever very slowly to its RUN position.
Note: Moving the Choke Lever too fast could stall the engine.
6
Choke RUN
Page 13For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 14
IMPORTANT: Allow the engine to run at no load for five minutes with no
load after each start-up so that the engine can stabilize.
7. Adjust the Throttle as needed.
8. Break-in Period:
SAFETY OPERATION MAINTENANCESETUP
a. Breaking-in the engine will help to ensure proper equipment and engine operation.
b. The operational break-in period will last about 3 hours of use. During this period:
• Do not apply a heavy load to the equipment.
• Do not operate the engine at its maximum speed.
c. The maintenance break-in period will last about 20 hours of use. After this period:
• Change the engine oil.
Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTENANCE AND SERVICING section.
Stopping the Engine
1. To stop the engine in an emergency, turn the Engine Switch off.
2. Under normal conditions, use the following procedure:
a. Slide the Throttle or Speed Control Lever to SLOW
(the “turtle”).
b. Turn the Engine Switch off.
OFF
OFF
O
I
O
I
c. Close the Fuel Valve.
Page 14 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 15
Pressure Washer Operation
WARNING
Do not direct spray from the pressure washer at a person or an animal. The water stream could cause serious injury.
CAUTION
Use the pressure washer only on surfaces able to withstand the force of the spray.
1. Replace the non-vented brass oil plug with the aluminum Pump Breather Plug before first use. The Pump Breather Plug must be used whenever the pressure washer is used. The brass oil plug (without the breather hole) should be used for transporting only.
2. Choose the Nozzle that best meets the needs of the job. Only use the Nozzles on surfaces capable of withstanding the force of the spray. Only use the Black Nozzle when using pressure washer detergent. The power of the other Nozzles will propel mist back at the operator and can embed detergent into the surface.
3. Pull back the quick connect collar and push the Nozzle onto the end of the Wand. Make sure the quick connect collar locks the Nozzle in place.
4. Turn the water supply on and hold down the Trigger to start the stream. Be aware that when it is first started, the gun will kick.
5. It is best to start at a low pressure setting, and adjust the pressure upwards. Test spray the edge of the surface to be cleaned first to make sure that the stream is not too strong for the surface. If the stream damages the surface, turn the Pressure Regulator Knob counterclockwise to reduce the pressure. Moving further away from the surface being cleaned will also reduce the pressure being applied to the surface. If the stream is still too strong, turn the engine off, turn the water supply off, discharge the excess pressure from the gun by squeezing the Trigger, and change to a lower pressure Nozzle.
6. To increase the pressure, turn the Pressure Regulator Knob clockwise.
8. Clean vertical and sloped surfaces from the top down.
9. When cleaning horizontal surfaces, occasionally use the stream to clear the area of excess water.
10. CAUTION Do not allow the Pressure Washer to idle without the Trigger held down, for more than two minutes. The water will heat up and damage the Pressure Washer. RISK OF BURNS! The pump will also expel very hot water if allowed to idle too long.
11. Hold the Trigger down and move the Wand back and forth slowly and steadily to pressure wash the surface. Take special care when spraying surfaces made of two different materials (brick and mortar, for example), so as to not damage the softer of the two materials during pressure washing.
12. If the surface is streaked or uneven at the end of a job, switch to a Nozzle that has a wider spray pattern to blend the affected area.
13. When finished; release the Trigger on the spray handle, turn the engine power switch to “OFF”, turn the water supply off and then shut off gas supply to the engine.
14. Squeeze the Trigger to release excess pressure.
15. If Pressure Washer detergent has been used for the job, run clean water through the system to eliminate detergent residue.
16. To prevent accidents, turn off the engine and after the engine has cooled, disconnect its spark plug wire after use. Drain all water out of the unit. Clean external parts with clean cloth, then store the equipment out of children’s reach.
SAFETYOPERATIONMAINTENANCE SETUP
7. Hold the Wand at about a 45° angle when cleaning; spraying the surface directly could embed dirt into the surface (especially with the high pressure Nozzles). Spray at a distance of about three to five feet.
Page 15For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 16
Maintenance
WARNING
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING:
SAFETY OPERATION MAINTENANCESETUP
Turn the Power Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE: Do not use damaged equipment. If abnormal noise, vibration, or excess smoking occurs, have the problem corrected before further use.
Follow all service instructions in this manual. The engine may fail critically if not serviced properly.
Many maintenance procedures, including any not detailed in this manual, will need to be performed by a qualified technician for safety. If you have any doubts about your ability to safely service the equipment or engine, have a qualified technician service the equipment instead.
Cleaning, Maintenance, and Lubrication Schedule
Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if
equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.
Note: The following procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment.
Monthly or
every 20
hr. of use
Procedure
Brush off outside of engine
Check engine oil level
Check air cleaner
Check deposit cup
Change engine oil
Clean/replace air cleaner
Check and clean spark plug
1. Check/adjust idle speed
2. Check/adjust valve clearance
3. Clean fuel tank, strainer and carburetor
4. Clean carbon build-up from combustion chamber
Replace fuel line if necessary
Before
Each Use
*Service more frequently when used in dusty areas.
**These items should be serviced by a qualified technician.
Every 3 mo. or
50 hr. of use
*
Every 6 mo. or
100 hr. of use
Yearly or every 300 hr. of use
** **
Every
2 Years
**
Page 16 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 17
Checking and Filling Fuel
WARNING! TO PREVENT SERIOUS
INJURY FROM FIRE:
Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke.
1. Clean the Fuel Cap and the area around it.
2. Unscrew and remove the Fuel Cap.
3. If needed, fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline. Fill to the bottom of the fuel strainer ONLY, see below.
Max Fuel DO NOT OVERFILL!
WARNING! TO PREVENT FUEL LEAKAGE AND FIRE HAZARD, do not fill fuel above the bottom of fuel strainer.
Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol.
Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, affecting engine performance and/or causing damage.
4. Then replace the Fuel Cap.
5. Wipe up any spilled fuel and allow excess
to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
SAFETYOPERATIONMAINTENANCE SETUP
Engine Oil Change
CAUTION! Oil is very hot during operation and can
cause burns. Wait for engine to cool before changing oil.
1. Make sure the engine is stopped and is level.
2. Close the Fuel Valve.
3. Place a drain pan (not included) underneath the crankcase’s drain plug.
4. Remove the drain plug and, if possible, tilt the crankcase slightly to help drain the oil out. Recycle used oil.
5. Replace the drain plug and tighten it.
6. Clean the top of the Dipstick and the area around it. Remove the Dipstick by threading it counterclockwise, and wipe it off with a clean lint free rag.
Full level
7.
Add the appropriate type of oil until the oil level is at the full level. SAE 10W-30 oil is recommended for general use. The SAE Viscosity Grade chart shows other viscosities to use in different average temperatures.
SAE Viscosity Grades
10W-30
Full level
30
5W-30
-20 0 20 40 60 80 100°F
Average outdoor temperature
Thread the dipstick back in clockwise.
8.
CAUTION! Do not run the engine with too little oil. The engine will be permanently damaged.
Page 17For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 18
Air Filter Element Maintenance
1. Remove the air filter cover and the air filter elements and check for dirt. Clean or replace as described below.
SAFETY OPERATION MAINTENANCESETUP
2. Cleaning:
• For “paper” filter elements: To prevent injury from dust and debris, wear ANSI-approved safety goggles, NIOSH-approved dust mask/respirator, and heavy-duty work gloves. In a well-ventilated area away from bystanders, use pressurized air to blow dust out of the air filter. If this does not get the filter clean, replace it.
Spark Plug Maintenance
Spark
Plug
Cap
• For foam filter elements: Wash the element in warm water and mild detergent several times. Rinse. Squeeze out excess water and allow it to dry completely. Soak the filter in lightweight oil briefly, then squeeze out the excess oil.
3. Install the new filter or the cleaned filter. Secure the Air Cleaner Cover before use.
Recommended Spark Plugs
®
NGK NHSP® / LG® /TORCH
®
BP-6ES
F6TC
NOTICE: Using an incorrect spark plug may damage the engine.
4. When installing a new spark plug, adjust the plug’s gap to the specification on the Specifications chart. Do not pry against the electrode, the spark plug can be damaged.
Disconnect spark plug cap from end of plug.
1. Clean out debris from around spark plug.
2. Using a spark plug wrench, remove the spark plug.
3. Inspect the spark plug: If the electrode is oily, clean it using a clean, dry rag. If the electrode has deposits on it, polish it using emery paper. If the white insulator is cracked or chipped, the spark plug needs to be replaced.
5. Install the new spark plug or the cleaned spark plug into the engine. Gasket-style: Finger-tighten until the gasket contacts the cylinder head, then tighten about 1/2-2/3 turn more. Non-gasket-style: Finger-tighten until the plug contacts the head, then tighten about 1/16 turn more.
NOTICE: Tighten the spark plug properly. If loose, the spark plug will cause the engine to overheat. If overtightened, the threads in the engine block will be damaged.
6. Apply dielectric spark plug boot protector (not included) to the end of the spark plug and reattach the wire securely.
Page 18 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 19
Storage
When the equipment is to remain idle for longer than 20 days, prepare the engine for storage as follows:
1. CLEANING: Wait for engine to cool, then clean engine with dry cloth. NOTICE: Do not clean using water. The water will gradually enter the engine and cause rust damage. Apply a thin coat of rust preventive oil to all metal parts.
2. FUEL:
WARNING! TO PREVENT SERIOUS
INJURY FROM FIRE:
Drain the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before draining fuel.
Do not smoke.
a. Place a funnel leading to a proper gasoline
container below the carburetor.
d. Open the fuel valve. After all fuel has
drained, reinstall the drain bolt and sediment cup (if equipped). Tighten securely.
3. LUBRICATION:
a. Change engine oil.
b. Clean out area around spark plug. Remove
spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole.
c. Replace spark plug, but leave spark
plug cap disconnected.
d. Pull Starter Handle to distribute oil in cylinder.
Stop after one or two revolutions when you feel the piston start the compression stroke (when you start to feel resistance).
4. BATTERY: Disconnect battery cables (if equipped). Recharge batteries monthly while in storage.
5. STORAGE AREA: Cover and store in a dry, level, well-ventilated area out of reach of children. Storage area should also be away from ignition sources, such as water heaters, clothes dryers, and furnaces.
SAFETYOPERATIONMAINTENANCE SETUP
Sediment Cup
(some engines)
Drain Plug
Remove the drain bolt from the bottom of the
b.
carburetor bowl and allow the fuel to drain.
c. Remove the small sediment cup next to the bowl
and allow the fuel to drain from there as well.
6. AFTER STORAGE: Before starting the engine after storage, keep in mind that untreated gasoline will deteriorate quickly. Drain the fuel tank and change to fresh fuel if untreated gasoline has been sitting for a month, if treated gasoline has been sitting beyond the fuel stabilizer’s recommended time period, or if the engine does not start.
Page 19For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 20
Troubleshooting
Problem Possible Causes Probable Solutions
Engine will not start FUEL RELATED:
SAFETY OPERATION MAINTENANCESETUP
Engine misfires 1. Spark plug cap loose.
1. No fuel in tank or fuel valve closed.
2. Choke not in CHOKE position, cold engine.
3. Gasoline with more than 10% ethanol used. (E15, E20, E85, etc.)
4. Low quality or deteriorated, old gasoline.
5. Carburetor not primed.
6. Dirty fuel passageways.
7. Carburetor needle stuck. Fuel can be smelled in the air.
8. Too much fuel in chamber. This can be caused by the carburetor needle sticking.
9. Clogged Fuel Filter.
IGNITION (SPARK) RELATED:
1. Spark plug cap not connected securely.
2. Spark plug electrode wet or dirty.
3. Incorrect spark plug gap.
4. Spark plug cap broken.
5. Circuit breaker tripped (electric start models only).
6. Incorrect spark timing or faulty ignition system.
COMPRESSION RELATED:
1. Cylinder not lubricated. Problem after long storage periods.
2. Loose or broken spark plug. (Hissing noise will occur when trying to start.)
3. Loose cylinder head or damaged head gasket. (Hissing noise will occur when trying to start.)
4. Engine valves or tappets mis-adjusted or stuck.
2. Incorrect spark plug gap or damaged spark plug.
3. Defective spark plug cap.
4. Old or low quality gasoline.
5. Incorrect compression.
FUEL RELATED:
1. Fill fuel tank and open fuel valve.
2. Move Choke to CHOKE position.
3. Clean out ethanol rich gasoline from fuel system. Replace components damaged by ethanol. Use fresh 87+ octane unleaded gasoline only.
Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
4. Use fresh 87+ octane unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
5. Pull on Starter Handle to prime.
6. Clean out passageways using fuel additive. Heavy deposits may require further cleaning.
7. Gently tap side of carburetor float chamber with screwdriver handle.
8. Turn Choke to RUN position. Remove spark plug and pull the start handle several times to air out the chamber. Reinstall spark plug and set Choke to CHOKE position.
9. Replace Fuel Filter.
IGNITION (SPARK) RELATED:
1. Connect spark plug cap properly.
2. Clean spark plug.
3. Correct spark plug gap.
4. Replace spark plug cap.
5. Reset circuit breaker. Check wiring and starter motor if breaker continues to trip.
6. Have qualified technician diagnose/ repair ignition system.
COMPRESSION RELATED:
1. Pour tablespoon of oil into spark plug hole. Crank engine a few times and try to start again.
2. Tighten spark plug. If that does not work, replace spark plug. If problem persists, may have head gasket problem, see #3.
3. Tighten head. If that does not remedy problem, replace head gasket.
4. Have qualified technician diagnose/ repair ignition system.
1. Check wire connections.
2. Re-gap or replace spark plug.
3. Replace spark plug cap.
4. Use only fresh 87+ octane unleaded gasoline.
Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
5. Diagnose and repair compression. (Use Engine will not start:
COMPRESSION RELATED section.)
Follow all safety precautions whenever diagnosing or servicing the equipment or engine.
Page 20 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 21
Problem Possible Causes Probable Solutions
Engine stops suddenly
Engine stops when under heavy load
Engine knocks 1. Old or low quality gasoline.
Engine backfires 1. Impure or low quality gasoline.
Does not produce high pressure
Output pressure varies 1. Not enough water supply.
No intake of chemicals.
1. Low oil shutdown.
2. Fuel tank empty or full of impure or low quality gasoline.
3. Defective fuel tank cap creating vacuum, preventing proper fuel flow.
4. Faulty magneto.
5. Disconnected or improperly connected spark plug cap.
1. Dirty air filter
2. Engine running cold.
2. Engine overloaded.
3. Incorrect spark timing, deposit buildup, worn engine, or other mechanical problems.
2. Engine too cold.
3. Intake valve stuck or overheated engine.
4. Incorrect timing.
1. Diameter of water supply hose too small
2. Water supply is restricted.
3. Not enough water supply.
2. Water inlet screen is clogged.
3. Nozzle is clogged.
4. Nozzle has mineral build up.
1. Chemical hose not properly inserted into unit.
2. Tube cracked or split.
3. Wrong Nozzle.
4. Injector turned off.
5. Injection tube strainer clogged.
6. Nozzle blocked.
7. Dried chemicals in injector.
1. Fill engine oil to proper level. Check engine oil before EVERY use.
2. Fill fuel tank with fresh 87+ octane unleaded gasoline.
Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
3. Test/replace fuel tank cap.
4. Have qualified technician service magneto.
5. Secure spark plug cap.
1. Clean or replace element.
2. Allow engine to warm up prior to operating equipment.
1. Fill fuel tank with fresh 87+ octane unleaded gasoline.
Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
2. Do not exceed equipment’s load rating.
3. Have qualified technician diagnose and service engine.
1. Fill fuel tank with fresh 87+ octane unleaded gasoline.
Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
2. Use cold weather fuel and oil additives to prevent backfiring.
3. Have qualified technician diagnose and service engine.
4. Check engine timing.
1. Replace hose with a ¾ inch hose.
2. Check water supply hose for
kinks, leaks, or blockage.
3. Open water faucet all the way.
1. Check water supply hose for kinks, leaks,
or blockage. Open faucet all the way.
2. Remove inlet screen and rinse out.
3. Remove Nozzle and clean.
4. Remove Nozzle and clean with vinegar.
1. Push firmly into injector. Replace tube.
2. Switch to black Nozzle.
3. Turn collar counterclockwise.
4. Clean strainer.
5. Clean Nozzle.
6. Dissolve by running warm water
through the injection tube.
7. Run clean water through injector until clear.
SAFETYOPERATIONMAINTENANCE SETUP
Follow all safety precautions whenever diagnosing or servicing the equipment or engine.
Page 21For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 22
Warranties
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
SAFETY OPERATION MAINTENANCESETUP
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
Emission Control System Warranty
United States Emission Control Defects Warranty Statement (for Model 69734)
The United States Environmental Protection Agency (herein EPA) and Harbor Freight Tools (herein HFT) are pleased to explain the emission control system warranty on your 1997 and later Small Off­Road Engine (herein engine). Within the United States, new off-road, spark-ignition engines certified for model year 1997 and later, must be designed, built and equipped to meet the stringent anti-smog standards set forth by the EPA. HFT must warrant the emission control system on your engine for the periods of time described below, provided there has been no abuse, neglect or improper maintenance of your engine.
Your emission control system may include parts such as the carburetor or fuel-injection system, and the ignition system. Also included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, HFT will repair your engine at no cost to you including diagnosis, parts and labor.
California and United States Emission Control Defects Warranty Statement (for Model 69737)
The California Air Resources Board (herein CARB), the United States Environmental Protection Agency (herein EPA), and Harbor Freight Tools (herein HFT) are pleased to explain the emission control system warranty on your 1995 and later Small Off-Road Engine (herein engine). In California, the engine must be designed, built and equipped to meet the State’s stringent anti-smog standards. Elsewhere within the United States, new off-road, spark-ignition engines certified for model year 1997 and later, must meet similar standards set forth by the EPA. HFT must warrant the emission control system on your engine for the periods of time described below, provided there has been no abuse, neglect or improper maintenance of your engine.
Your emission control system may include parts such as the carburetor or fuel-injection system, and the ignition system. Also included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, HFT will repair your engine at no cost to you including diagnosis, parts and labor.
Manufacturer’s Warranty Coverage
The 1995 and later engines are warranted for two (2) years. If any emission-related part on your engine is defective, the part will be repaired or replaced by HFT.
Page 22 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 23
Harbor Freight Tools Emission Control Defects Warranty Coverage
Engines are warranted for a period of two (2) years relative to emission control parts defects, subject to the provisions set forth below. If any emission related part on your engine is defective, the part will be repaired or replaced by HFT.
Owner’s Warranty Responsibilities
• As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. HFT recommends that you retain all receipts covering maintenance on your engine, but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
• As the engine owner, you should, however, be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.
• You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists. Contact the HFT Customer Service department at the number below to make shipping arrangements. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and
responsibilities, you should contact the Harbor Freight Tools Customer Service Department at 1-800-520-0882.
Harbor Freight Tools Emission Control Defects Warranty Provisions
1. Length of Coverage
HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two (2) years after the date of delivery to the first retail purchaser.
2. No Charge Repair or Replacement
Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by HFT. For emissions warranty service, contact the HFT Customer Service Department at 1-800-520-0882.
3. Consequential Damages Coverage
Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any warranted part while it is still covered under this warranty.
4. Coverage Exclusions
Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page. HFT shall not be liable for any loss of use of the engine, for any alternative usage, for any damage to goods, loss of time, or inconvenience. Warranty coverage shall also be excluded for any part which fails, malfunctions, or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner’s Manual including, but not limited to:
a) Use of parts which are not authorized by HFT
b) Improper installation, adjustment or repair of the engine or of
any warranted part unless performed by an authorized warranty center
c) Failure to follow recommendations on fuel use contained in the
Owner’s Manual
d) Improper or inadequate maintenance of any warranted parts
e) Repairs performed outside of the authorized warranty
service dealers
f) Alterations by changing, adding to or removing parts from
the engine.
5. Service and Maintenance
Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of “repair or replace as necessary” are warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part. Any replacement part, provided it is equivalent in durability and performance, may be used in performance of maintenance or repairs. The owner is responsible for commissioning a qualified technician/mechanic to perform all required maintenance, as outlined in the Inspection, Cleaning, and Maintenance section in this manual.
6. Warranted Parts
1) Fuel Metering System
i) Carburetor and its internal parts.
ii) Fuel pump (if so equipped).
iii) Cold start enrichment system.
2) Air Induction System
i) Intake pipe/manifold.
ii) Air cleaner.
3) Ignition System
i) Spark plug.
ii) Magneto ignition system.
4) Catalyst System (if so equipped)
i) Exhaust pipe stud.
ii) Muffler.
iii) Catalytic converter (if so equipped).
5) Miscellaneous Items Used in Above Systems
i) Vacuum, temperature and time sensitive valves and
switches.
ii) Hoses, belts, connectors, and assemblies.
SAFETYOPERATIONMAINTENANCE SETUP
Page 23For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 24
Parts Lists and Diagrams
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
SAFETY OPERATION MAINTENANCESETUP
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
General Parts List
Part Description Qty
1 Gun & Hose Holder 1 2 Washer 2 3 Nut 2 4 Grommet 5 5 Nozzle 5 6 Label 1 7 Filter 1 8 Detergent Inlet Hose 1
9 Bolt 4 10 Lock Washer 4 11 Pump Assembly 1 12 Engine
Item 69734 (EPA version)
Item 69737 (EPA/CARB version) 13 Key 1 14 Handle 1 15 Handle Bolt 2 16 Swivel Nut 2 17 Frame 1 18 Hose 1 19 Gun 1
1
Part Description Qty
20 Wand 1 21 Pad 2 22 Washer 2 23 Nut 2 24 Engine Bolt 4 25 Lock washer 4 26 Washer 4 27 Nut 4 28 Lock washer 4 29 Axle Nut 2 30 Lock washer 2 31 Washer 2 32 Axle 2 33 Clip 2 34 Wheel 2 35 Washer 2 36 Wheel Nut 2 37 Dipstick 1 38 Breather Plug 1 39 O-ring 1 40 Shock pad 4
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Page 24 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 25
General Assembly Diagram
SAFETYOPERATIONMAINTENANCE SETUP
Page 25For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 26
Pump Parts List
Part Description
1A Screw M8x16 2A Flange
SAFETY OPERATION MAINTENANCESETUP
When ordering replacement parts from this list, the “A” suffix must be included in order to get the correct part.
3A O-Ring 80X2,4 4A Radial Shaft Seal 5A Real Bearing 6A Sheath 7A Wobble Plate 8A Front Bearing 9A Spring Disk
10A 15Mm Plunger
11A Plunger Spring 12A Crankcase 13A O-Ring 14.2X1.9 14A Plug 15A Oil Seal 16A O-Ring 15X2.2 17A Spacer 18A O-Ring 22X2 19A Pressure Ring 20A Water Seal 21A Inlet Valve Plug 22A Backup Ring 23A O-Ring 24A Check Valve 25A Chemical Inlet 26A O-Ring 4.47X1.78 27A Ball 28A Cone Spring 29A O-Ring 30A Outlet Valve
Part Description
31A Valve Spring 32A O-Ring 33A Siphon Body 34A Outlet Connector 35A Backup Ring 36A O-Ring 37A Valve Core 38A Pump Manifold 39A Seal Gasket 40A Water Inlet Body 41A Thermal Relief Valve 42A Inlet Swivel Nut 43A Clip Ring 44A Water Filter 45A Manifold Bolt 46A Pressure Regulator Knob 47A Screw Plug 48A O-Ring 49A Backup Ring 50A O-Ring 51A Spring Holder 52A Large Pressure Spring 53A Small Pressure Spring 54A Ball Holder 55A Ball 56A Valve Port 57A O-Ring 58A Pump Breather Plug 59A Dipstick 60A Shipping Oil Plug
Page 26 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 27
Pump Assembly Diagram
SAFETYOPERATIONMAINTENANCE SETUP
Page 27For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 28
Item 69734 Engine Parts List
Part Description Qty
1B Gasket, Cylinder Head 1 2B Cover Subassembly, Cylinder Head 1
SAFETY OPERATION MAINTENANCESETUP
3B Gasket, Cylinder Head Cover 1 4B Tube, Breather 1 5B Bolt 4 6B Stud 1 7B Stud 1 8B Stud 2
9B Pin 2 10B Bolt, Cylinder Head 4 11B Plug, Spark 1 12B Head Subassembly, Cylinder 1 13B Crankcase Subassembly. 1 14B Sensor, Engine Oil 1 15B Gear Assy, Governor 1 16B Arm, Governor 1 17B Bolt, Drain Plug 2 18B Washer 2 19B Bearing 1 20B Seal, Oil 1 21B Washer 1 22B Pin 1 23B Bolt 2 24B Cover, Crankcase 1 25B Bearing 1 26B Seal, Oil 1 27B Gasket, Crankcase 1 28B Pin 2 29B Dipstick Subassembly, Oil 1 30B Plug Subassembly, Engine Oil 1 31B Bolt 6 32B Crankshaft Assy. 1 33B Clip, Piston Pin 2 34B Piston 1 35B Pin, Piston 1 36B Rod, Connecting 1 37B Ring, The First 1 38B Ring, The Second 1 39B Ring Set, Oil 1 40B Camshaft Assy. 1 41B Valve, Exhaust 1 42B Valve, Intake 1 43B Seat, Valve Spring 1 44B Exhaust Valve Retainer 1 45B Rotator, Valve 1 46B Guide, Seal 1 47B Tappet, Valve 2 48B Lifter, Valve 2 49B Plate Subassembly, Lifter Stopper 1 50B Bolt, Valve Adjusting 2 51B Rocker, Valve 2
When ordering replacement parts from this list, the “B” suffix must be included in order to get the correct part.
Part Description Qty
52B Valve Adjusting Nut 2 53B Nut, Valve Lock 2 54B Spring, Valve 2 55B Starter Assy, Recoil 1 56B Bolt 3 57B Shroud 1 58B Shroud, Cylinder Body 1 59B Shield,Lower 1 60B Protector, Oil 1 61B Switch Subassembly, Stop Engine 1 62B Bolt 2 63B Bolt 1 64B Collar 1 65B Bolt 1 66B Bolt 4 67B Carburetor Assy. 1 68B Gasket, Air Cleaner 1 69B Gasket, Carburetor 1 70B Plate, Carburetor Insulator 1 71B Gasket, Carburetor Insulator 1 72B Nut 2 73B Cleaner, Air 1 74B Jacket, Rubber 1 75B Gasket, Exhaust Outlet 1 76B Nut 2 77B Muffler Assy 1 78B Tank, Fuel 1 79B Fuel Strainer 1 80B Cover, Fuel Tank 1 81B Outlet Subassembly, Fuel Tank Oil 1 82B Clamp 3 83B Tube, Fuel 1 84B Bolt 1 85B Nut 2 86B Nut, Flywheel 1 87B Pulley,Starter 1 88B Impeller 1 89B Flywheel Subassembly 1 90B Bolt 2 91B Coil, Ignition 1 92B Control Assy, Throttle 1 93B Bolt 2 94B Spring, Governor 1 95B Rod, Governor 1 96B Spring, Throttle Valve Returning 1 97B Bolt, Governor Support 1 98B Nut 1
99B Support Subassembly, Governor 1 100B Valve, One Way 1 101B Clamp 1 102B Hose, Fuel Steam Rubber 1
Page 28 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 29
Item 69734 Engine Assembly Diagram
56
56
56
61
63
06
65
66
66
66
75
66
SAFETYOPERATIONMAINTENANCE SETUP
55
80
97
001
28
87
201
101
58
58
28
18
28
48
99
98
97
92
94
95
47
38
21
16
22
96
15
17
18
19
89
20
91
13
18
64
59
87
88
17
86
62
90
90
37
58
62
27
27
93
93
28
27
29
26
31
31
31
31
31
28
25
24
30
31
77
14
23
32
40
36
34
33
76
76
23
42
49
47
47
48
48
33
35
39
1
38
37
8
75
8
11
10
3
2
46
41
54
54
43
44
45
9
10
10
50
50
51
5
51
52
52
53
53
9
76
7
6
17
21
10
4
5
5
5
96
07
86
Page 29For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 30
Item 69737 Engine Parts List
Part Description Qty
1C Gasket, Cylinder Head 1 2C Cover Subassembly, Cylinder Head 1
SAFETY OPERATION MAINTENANCESETUP
3C Gasket, Cylinder Head Cover 1 4C Tube, Breather 1 5C Bolt 4 6C Stud 1 7C Stud 1 8C Stud 2
9C Pin 2 10C Bolt, Cylinder Head 4 11C Plug, Spark 1 12C Head Subassembly, Cylinder 1 13C Crankcase Subassembly. 1 14C Sensor, Engine Oil 1 15C Gear Assy, Governor 1 16C Arm, Governor 1 17C Bolt, Drain Plug 2 18C Washer 2 19C Bearing 1 20C Seal, Oil 1 21C Washer 1 22C Pin 1 23C Bolt 2 24C Cover, Crankcase 1 25C Bearing 1 26C Seal, Oil 1 27C Gasket, Crankcase 1 28C Pin 2 29C Dipstick Subassembly, Oil 1 30C Plug Subassembly, Engine Oil 1 31C Bolt 6 32C Crankshaft Assy. 1 33C Clip, Piston Pin 2 34C Piston 1 35C Pin, Piston 1 36C Rod, Connecting 1 37C Ring, The First 1 38C Ring, The Second 1 39C Ring Set, Oil 1 40C Camshaft Assy. 1 41C Valve, Exhaust 1 42C Valve, Intake 1 43C Seat, Valve Spring 1 44C Exhaust Valve Retainer 1 45C Rotator, Valve 1 46C Guide, Seal 1 47C Tappet, Valve 1 48C Lifter, Valve 2 49C Plate Subassembly, Lifter Stopper 2 50C Bolt, Valve Adjusting 1 51C Rocker, Valve 2 52C Valve Adjusting Nut 2 53C Nut, Valve Lock 2 54C Spring, Valve 2 55C Starter Assy, Recoil 1 56C Bolt 3
When ordering replacement parts from this list, the “C” suffix must be included in order to get the correct part.
Part Description Qty
57C Shroud 1 58C Shroud, Cylinder Body 1 59C Shield,Lower 1 60C Protector, Oil 1 61C Switch Subassembly, Stop Engine 1 62C Bolt 2 63C Bolt 1 64C Collar 1 65C Bolt 1 66C Bolt 4 67C Carburetor Assy. 1 68C Gasket, Air Cleaner 1 69C Gasket, Carburetor 1 70C Plate, Carburetor Insulator 1 71C Gasket, Carburetor Insulator 1 72C Nut 2 73C Cleaner, Air 1 75C Gasket, Exhaust Outlet 1 76C Nut 2 77C Muffler Assy. 1 78C Bolt 2 79C Gasket, The Second Supply
Air Valve Flange 80C Valve, Muffler The Second Supply Air 1 81C Tank, Fuel 1 82C Fuel Strainer 1 83C Cover, Fuel Tank 1 84C Outlet Subassembly, Fuel Tank Oil 1 85C Clamp 4 86C Tube, Fuel 1 87C Bolt 1 88C Nut 2 90C Hose, Fuel Steam Rubber 1 92C Collector, Fuel Steam 1 93C Clamp 1 94C Hose, Air Cleaner Rubber 1 95C Nut, Flywheel 1 96C Pulley,Starter 1 97C Impeller 1 98C Flywheel Subassembly 1 99C Bolt 2
100C Coil, Ignition 1 101C Control Assy, Throttle 1 102C Bolt 2 103C Spring, Governor 1 104C Rod, Governor 1 105C Spring, Throttle Valve Returning 1 106C Bolt, Governor Support 1 107C Nut 1 108C Support Subassembly, Governor 1 109C Valve, One Way 1
110C Clamp 1 111C Cover, Fuel Steam Collector 1 112C Bolt 2 113C Jacket, Rubber 1
1
Page 30 For technical questions, please call 1-800-520-0882. ITEM 69734 / 69737
Page 31
Item 69737 Engine Assembly Diagram
56
56
56
66
66
61
66
63
60
55
83
82
109
85
85
90
81
88
88
85
86
87
84
108
107
106
101
26
31
31
31
31
31
103
102
29
111
112
17
92
93
94
85
110
113
105
104
102
28
28
25
24
30
31
77
112
21
16
22
15
32
40
27
36
34
33
75
78
78
79
76
76
18
19
14
23
23
47
47
48
48
33
35
39
1
38
37
8
80
8
11
10
97
98
20
100
13
18
17
42
41
54
54
43
44
50
45
51
52
53
9
10
10
3
2
5
5
65
59
64
95
96
62
99
99
49
46
50
51
52
53
9
7
6
71
12
10
4
5
5
58
73
67
69
70
57
66
62
72
72
68
SAFETYOPERATIONMAINTENANCE SETUP
Page 31For technical questions, please call 1-800-520-0882.ITEM 69734 / 69737
Page 32
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 520-0882
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