Harbor Freight Tools 69728 User Manual

Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
When unpacking, make sure that the product is intact and undamaged.
If any generator parts are missing or broken, please call 1-800-444-
3353 as soon as possible. If any engine parts are missing or broken,
please call 1-800-520-0882 as soon as possible.
Copyright© 2012 by Harbor Freight Tools®. All rights reserved.
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Only use OUTSIDE and far away from windows, doors, and vents.
Visit our website at: http://www.harborfreight.com
Email our technical support at: tech@harborfreight.com
Email our Engine support at: predator@harborfreight.com
ITEM 69728 / 69729
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
Table of Contents
Safety ......................................................... 2
Setup .......................................................... 6
Specications ............................................. 6
SAFETY OPERATION MAINTENANCESETUP
Operation .................................................... 8
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Maintenance .............................................. 14
Parts List and Diagram .............................. 20
Warranty .................................................... 23
WARNING SYMBOLS AND DEFINITIONS
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS
WARNING – When using tools, basic precautions should always be followed, including the following:
Set up Precautions
1. Gasoline fuel and fumes are ammable, and potentially explosive. Use proper fuel storage and handling procedures. Do not store
fuel or other ammable materials nearby.
2. Have multiple ABC class re
extinguishers nearby.
3. Operation of this equipment may create sparks
that can start res around dry vegetation. A spark arrestor may be required. The operator
should contact local re agencies for laws or regulations relating to re prevention requirements.
4. Set up and use only on a at, level,
well-ventilated surface.
5. All connections and conduits from the
Generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.
6. Connections for standby power to a building
electrical system must be made by a qualied
electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.
7. Wear ANSI-approved safety goggles,
heavy-duty work gloves, and dust mask/respirator during set up.
Page 2
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 69728 / 69729
Set up Precautions (cont.)
8. Use only lubricants and fuel recommended in this manual.
9. Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines. Such
backfeed may electrocute utility company workers or others who contact the lines during a power outage, and the generator may explode, burn, or
cause res when utility power is restored. Consult the utility company and a qualied electrician if
intending to use the generator for back up power.
Operating Precautions
1. CARBON MONOXIDE HAZARD
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
10. Do not operate the Generator before grounding.
The Generator must be earth-grounded in accordance with all relevant electrical codes and standards before operation.
SAFETYOPERATIONMAINTENANCE SETUP
7. Fire Hazard! Do not ll gas tank while engine is running. Do not operate if gasoline has been spilled. Clean spilled gasoline before starting engine.
Do not operate near pilot light or open ame.
8. Do not touch engine during use. Let engine cool down before service or storage.
9. Never store fuel or other ammable
materials near the engine.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
2. Never use a generator indoors, including in garages, basements, crawl spaces and sheds. Opening doors and windows or using fans will NOT prevent carbon monoxide build up in the home.
3. When using generators, keep them outdoors
and far away from open doors, windows, and vents to avoid toxic levels of carbon monoxide from building up indoors.
4. If you start to feel sick, dizzy, or weak while using a generator, get to fresh air right away.
The carbon monoxide from generators can quickly lead to full incapacitation and death.
5. Keep children away from the equipment,
especially while it is operating.
6. Keep all spectators at least six feet from the Engine during operation.
10. If the plugged in product operates abnormally
or unusually slow, immediately stop using the generator as a power source. Always read and
adhere to the instruction manual of the product to be powered, to make sure that it can be safely
and efciently powered by a portable generator.
11. Before connecting an appliance or power
cord to the generator: Make sure that it is in good working order. Faulty appliances or power
cords can create a potential for electrical shock.
12. Do not exceed the maximum power rating of the generator. Make sure that the total electrical rating of the all of the tools or appliances plugged into the generator at the same time does not exceed that of the generator. Check that the startup surge will not be beyond the limit of the Generator. Power levels between rated and maximum may be used for no more than 30 minutes.
13. Avoid substantially overloading which will trip the circuit breaker. Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker or circuit protector OFF, but will shorten the service life of the generator.
14. Do not attempt to connect or disconnect
load connections while standing in water, or on wet or soggy ground.
15. Do not touch electrically energized parts of the Generator and interconnecting cables or conductors with any part of the body, or with any non-insulated conductive object.
Item 69728 / 69729
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 3
Operating Precautions (cont.)
16. Connect the Generator only to a load or
electrical system (120 volt or 240 volt) that is compatible with the electrical characteristics
SAFETY OPERATION MAINTENANCESETUP
and rated capacities of the Generator.
17. Insulate all connections and disconnected wires.
18. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
19. Only use a suitable means of transport and
lifting devices with sufcient weight bearing
capacity when transporting the generator.
20. Secure the Generator on transport vehicles to prevent the tool from rolling, slipping, and tilting.
21. Industrial applications must follow OSHA requirements.
22. Do not leave the Generator unattended when it is running. Turn off the Generator (and remove safety
keys, if available) before leaving the work area.
23. The Generator engine can produce high noise levels. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Always wear ear protection when operating or working around the gas engine while it is operating.
29. Stay alert, watch what you are doing
and use common sense when operating this piece of equipment. Do not use this
piece of equipment while tired or under the
inuence of drugs, alcohol or medication.
30. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
31. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts.
32. Do not cover the generator or its
engine during operation.
33. Keep the generator, its engine, and surrounding area clean at all times.
34. Use the generator, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed. Use
of the equipment for operations different from those intended could result in a hazardous situation.
35. Do not operate the generator with known
leaks in the engine’s fuel system.
24. Wear ANSI-approved safety glasses and
hearing protection during use.
25. People with pacemakers should consult their physician(s) before use. Electromagnetic
elds in close proximity to a heart pacemaker
could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter.
26. Use only accessories that are recommended
by Harbor Freight Tools for your model.
Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.
27. Do not operate in explosive atmospheres,
such as in the presence of ammable
liquids, gases, or dust. Gasoline-powered engines may ignite the dust or fumes.
28. Keep grounded conductive objects, such as
tools, away from exposed, live electrical parts and connections to avoid sparking or arcing.
These events could ignite fumes or vapors.
36. This product contains or, when used,
produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California
Health & Safety Code § 25249.5, et seq.)
37. When spills of fuel or oil occur, they must
be cleaned up immediately. Dispose of uids
and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container.
38. Keep hands and feet away from moving parts. Do not reach over or across generator while operating.
39. Before use, check for misalignment or binding
of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the generator serviced before using. Many accidents are
caused by poorly maintained equipment.
40. Use the correct generator for the application. Do not modify the generator or its engine, and do not use the generator for a purpose for which it is not intended.
Page 4
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 69728 / 69729
Service Precautions
1. Before service, maintenance, or cleaning:
a. Unplug all devices from the generator.
b. Turn the engine switch to its “OFF” position.
c. Allow the engine to completely cool.
d. Then, remove the spark plug
cap from the spark plug.
2. Keep all safety guards in place and in proper working order. Safety guards include
mufer, air cleaner, mechanical guards,
and heat shields, among other guards.
3. Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut, abraded, or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight.
4. Do not alter or adjust any part of the
equipment or its engine that is sealed by the
manufacturer or distributor. Only a qualied
service technician may adjust parts that may increase or decrease governed engine speed.
5. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during service.
7. Have the equipment serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the
equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly.
8. Store equipment out of the reach of children.
9. Follow scheduled engine and
equipment maintenance.
Refueling:
1. Do not smoke, or allow sparks, ames,
or other sources of ignition around the equipment, especially when refuelling.
2. Do not rell the fuel tank while the
engine is running or hot.
3. TO PREVENT FUEL LEAKAGE AND FIRE
HAZARD, Do not overll with fuel. Fill with fuel according to the Fuel Level information
below the Specication chart for your model.
4. Do not ll fuel tank to the top. Leave a little room for the fuel to expand as needed.
SAFETYOPERATIONMAINTENANCE SETUP
6. Maintain labels and nameplates on the equipment. These carry important
information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
5. Refuel in a well-ventilated area only.
6. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To
prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
SAVE THESE
INSTRUCTIONS.
Item 69728 / 69729
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 5
Functional Description
Specications
SAFETY OPERATION MAINTENANCESETUP
Rated Output
Generator
Engine
Item 69728 - The emission control system for this Generator’s Engine is warranted for standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer to the last pages of this manual.
Item 69729 - The emission control system for this Generator’s Engine is warranted for standards set by the U.S. Environmental Protection Agency. For warranty information, refer to the last pages of this manual.
Phase Single
Electrical Receptacle
Displacement 212cc Engine Type Horizontal Single Cylinder 4 stroke OHV Cooling System Forced air cooled
Fuel
Engine Oil
Run Time @ 50% load 10 hr. Spark Plug Torch® F6TC or equivalent / 0.7-0.8mm gap Operational Volume 70 dB
Available accessories Wheel kit (sold separately)
Type 87+ octane unleaded gasoline Capacity 4 Gallons (15L)
Type SAE
Capacity .6 Quart (.6L)
120/240V~, 60Hz 3,200 Watts (4,000 max)
Two 3-Prong, duplex NEMA #5-15 120V One 4-Prong, NEMA #L14-30 twistlock 120V/240V One DC Outlet 12VDC
10W-30 above 32° F 5W-30 at 32° F or below
Components and Controls
Fuel Cap
Fuel Valve
Choke
Air Filter
Frame
DC Receptacle
DC Circuit Breaker
AC Circuit Breaker
AC Receptacles
Ground Terminal
Page 6
Starter
Handle
Low Oil Indicator
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Power Switch
Item 69728 / 69729
Components and Controls (cont.)
The following are descriptions of the controls on the power panel. Your generator has sockets to power your products with circuit
breakers to protect the voltage ow.
I
O
1.
Engine Switch: Used to start and stop the Engine.
2. AC Receptacles: The Generator contains several AC Receptacles to power tools and equipment.
a.
3-Prong, duplex 120 volt AC Receptacle (NEMA #5-15)
ON
OFF
Circuit Breakers: The circuit breaker protects the
3. Generator from overloading. The rating of the breaker and the load it protects are marked near the breaker. Should any of the Circuit Breakers trip, the Generator will stop the electricity output. If this happens, unplug all loads from the Generator. Allow the Generator to cool down. Then, press the tripped Circuit Breaker, restart the Engine, and re-attach loads.
DC Outlet Receptacle: 12 VDC outlet receptacle set
4. provides a power source for 12 volt DC items.
5.
Grounding Terminal: Prior to each use, set up the ground wire (not included) connection to the Grounding Terminal to properly ground the Generator. See Set up instructions to properly ground the Generator.
SAFETYOPERATIONMAINTENANCE SETUP
4-Prong, twistlock
b.
120/240 volt AC Receptacle (NEMA #L14-30)
WARNING! Connect tools and equipment
only to the AC Receptacle that is compatible with the electrical characteristics and rated capacities of the tools and equipment being used.
Item 69728 / 69729
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 7
Initial Tool Set Up/Assembly
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the
SAFETY OPERATION MAINTENANCESETUP
TO PREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start res around dry vegetation. A spark arrestor may be required.
The operator should contact local re
agencies for laws or regulations relating
to re prevention requirements.
Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
Note: Wheel Kit, item # 68531 (sold separately) can be used with this generator.
beginning of this manual including all text under subheadings therein before set up or use of this product.
At high altitudes, the engine’s carburetor, governor, and any other parts that control the fuel-air ratio will
need to be adjusted by a qualied mechanic to allow efcient high-altitude use and to prevent damage to the
engine and any other devices used with this product.
CAUTION: This generator is not intended to power sensitive electronic equipment without the addition of an appropriate line conditioner and surge protector (both not included). Sensitive electronic equipment includes,
but is not limited to, audio/video equipment, some television sets, computers, and printers. Sensitive
electronic equipment should be operated on approved inverter type generators or pure sine wave generators.
Grounding
The Generator must be properly grounded before
use. Have the unit grounded by a qualied electrician if you are not qualied to do so.
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired.
Generator Pre-Start Checks
Inspect engine and equipment, looking for damaged, loose, and missing parts before set up and starting. If any problems are found,
do not use equipment until xed properly.
Checking and Filling Engine Oil
To ground the Generator, connect a #6 AWG grounding wire (not included) from the Grounding Terminal on the Control Panel to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the Generator.
2. Close the Fuel Valve.
3. Clean the top of the Dipstick and the area around it. Remove the Dipstick by threading it counterclockwise, and wipe it off with a clean lint free rag.
CAUTION! Your Warranty is VOID if the engine’s
crankcase is not properly lled with oil before each
use. Before each use, check the oil level. Do not run the engine with low or no engine oil. Running the engine with no or low engine oil WILL permanently damage the engine.
1. Make sure the engine is stopped and is level.
Page 8
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Full level
4.
Reinsert the Dipstick without threading it in and remove it to check the oil level. The oil level should be up to the full level as shown above.
Item 69728 / 69729
Full level
Loading...
+ 16 hidden pages