Harbor Freight Tools 69704 Owner's Manual

NOTICE
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Clean the Spray Gun IMMEDIATELY after use.
SAFETY OPERATION MAINTENANCESETUP
Safety .................................................2
Specifications .....................................5
Setup ..................................................6
Operation ............................................9
Table of Contents
Maintenance ......................................13
Parts List and Diagram ......................18
Warranty ............................................20
WARNING SYMBOLS AND DEFINITIONS
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS
The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
WARNING – When using tools, basic precautions should always be followed, including the following:
Work Area
a. Keep the work area clean and well lighted.
Cluttered benches and dark areas increase the risks of electric shock, fire, and injury to persons.
Page 2 For technical questions, please call 1-800-444-3353. Item 69704
b. Keep bystanders, children, and
visitors away while operating the tool.
Distractions are able to result in the loss of control of the tool.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Personal Safety
NOTICE
Clean the Spray Gun IMMEDIATELY after use.
a. Stay alert. Watch what you are
doing and use common sense when operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication.
A moment of inattention while operating the tool increases the risk of injury to persons.
b. Dress properly. Do not wear loose clothing
or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or
long hair increases the risk of injury to persons as a result of being caught in moving parts.
Tool Use and Care
a. Do not force the tool. Use the correct
tool for the application. The correct tool will do the job better and safer at the rate for which the tool is designed.
b. Disconnect the tool from the air source
before making any adjustments, changing accessories, or storing the tool.
Such preventive safety measures reduce the risk of starting the tool unintentionally. Turn off and detach the air supply, safely discharge any residual air pressure, and release the throttle and/or turn the switch to its off position before leaving the work area.
c. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enables better control of the tool in unexpected situations.
d. Use safety equipment.
Wear heavy-duty work gloves and a NIOSH-approved respirator
during use. Non-skid safety shoes and a hard hat must be used for the applicable conditions.
e. Always wear eye protection.
Wear ANSI-approved
safety goggles.
c. Store the tool when it is idle out of reach
of children and other untrained persons.
A tool is dangerous in the hands of untrained users.
d. Check for misalignment or binding of
moving parts, breakage of parts, and any other condition that affects the tool’s operation. If damaged, have the tool serviced
before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
e. Use only accessories that are identified
by the manufacturer for the specific tool model. Use of an accessory not
intended for use with the specific tool model, increases the risk of injury to persons.
SAFETYOPERATIONMAINTENANCE SETUP
Service
a. Tool service must be performed only
by qualified repair personnel.
b. When servicing a tool, use only
identical replacement parts. Use only authorized parts.
c. Use only lubricants supplied with the
tool or specified by the manufacturer.
Page 3For technical questions, please call 1-800-444-3353.Item 69704
SAFETY OPERATION MAINTENANCESETUP
Air Source
NOTICE
Clean the Spray Gun IMMEDIATELY after use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
a. Never connect to an air source
serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range.
that is capable of exceeding 200 psi. Over pressurizing the tool
may cause bursting, abnormal operation, breakage of the tool or
SAVE THESE INSTRUCTIONS.
Symbol Definitions
Symbol Property or Statement
PSI
CFM
SCFM
NPT
Pounds per square inch of pressure
Cubic Feet per Minute flow
Cubic Feet per Minute flow at standard conditions
National pipe thread, tapered
b. Never use oxygen, carbon dioxide,
combustible gases or any bottled gas as an air source for the tool.
Such gases are capable of explosion and serious injury to persons.
Symbol Property or Statement
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved eye protection.
WARNING marking concerning Risk of Respiratory Injury. Wear NIOSH-approved respirator.
WARNING marking concerning Risk of Explosion.
NPS
Page 4 For technical questions, please call 1-800-444-3353. Item 69704
National pipe thread, straight
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Clean the Spray Gun IMMEDIATELY after use.
Specific Safety Instructions
NOTICE
1. Do not direct spray at people or animals.
2. Do not exceed maximum air pressure.
3. Do not spray near open flames, pilot lights, stoves, heaters, the air compressor, or any other heat source. Most solvents and coatings are highly flammable, particularly when sprayed. Maintain a distance of at least 25 feet from the air compressor. If possible, locate the air compressor in a separate room.
4. Read all of the information concerning coating products and cleaning solvents.
Do not use chlorinated solvents (e.g. 1-1-1 trichloroethylene and dichloromethane, also known as methylene chloride) to clean spray guns. Many spray guns contain aluminum, which reacts strongly to chlorinated solvents. Contact the solvent or coating
manufacturer as needed regarding potential chemical reactions.
5. Industrial applications must follow OSHA requirements.
6. Spraying hazardous materials may result in serious injury or death. Do not spray pesticide, acid, corrosive material, fertilizer, or toxic chemicals.
7. Paints and solvents may be harmful or fatal if swallowed or inhaled. Avoid prolonged skin contact with solvents or paints as they will irritate skin. After any contact, immediately wash off exposed area with hot, soapy water.
8. Attach all accessories properly to the tool before connecting the air supply. A loose accessory may detach or break during operation.
9. Install an in-line shutoff valve to allow immediate control over the air supply in an emergency, even if a hose is ruptured.
10. Air hose fittings may get hot during use. Allow fittings to cool before disconnecting.
11. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or
other masonry products
• Arsenic and chromium from
chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code
§ 25249.5, et seq.)
WARNING: The brass components of this product contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety Code
§ 25249.5, et seq.)
SAFETYOPERATIONMAINTENANCE SETUP
Specifications
Maximum Air Pressure 115 PSI Air Inlet 1/4 IN. – 18 NPS Nozzle Size 1.8 mm
Cup Capacity 1 quart Air Consumption 10 CFM @ 60 PSI
Recommended Hose Size
3/8 IN. ID
Page 5For technical questions, please call 1-800-444-3353.Item 69704
NOTICE
Delayed or inadequate cleaning will permanently clog the Spray Gun.
SAFETY OPERATION MAINTENANCESETUP
Initial Set Up
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding the parts listed in the following
pages, refer to the Assembly Diagram near the end of this manual.
Before Setup
Clean the Spray Gun IMMEDIATELY after use.
1. This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.
Air Supply Setup
TO PREVENT SERIOUS INJURY FROM EXPLOSION: Use only clean, dry, regulated, compressed air to power this tool. Do not use oxygen, carbon dioxide, combustible gases, or any other bottled gas as a power source for this tool.
1. Incorporate a filter, regulator with pressure gauge, in-line shutoff valve, and quick coupler for best service, as shown on Figure A on page 7 and Figure B on page 8.
An in-line shutoff ball valve is an important safety device because it controls the air supply even if the air hose is ruptured. The shutoff valve should be a ball valve because it can be closed quickly.
Note: Do not use an automatic oiler system or
add oil to airline. The oil will contaminate the material being propelled, ruining the final result.
2. Attach an air hose to the compressor’s air outlet. Connect the air hose to the air inlet of the tool. Other components, such as a coupler plug and quick coupler, will make operation more efficient, but are not required.
2. Before first use, clean the Spray Gun using a solvent-based thinner. If not removed, the material used for testing and corrosion prevention will contaminate paint.
WARNING! TO PREVENT SERIOUS INJURY
FROM ACCIDENTAL OPERATION: Do not install a female quick coupler on the tool. Such a coupler contains
an air valve that will allow the air tool to retain pressure and operate accidentally after the air supply is disconnected.
Note: Air flow, and therefore tool performance, can be hindered by undersized air supply components.
3. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working.
4. Close the in-line shutoff valve between the compressor and the tool.
5. Turn on the air compressor according to the manufacturer’s directions and allow it to build up pressure until it cycles off.
Page 6 For technical questions, please call 1-800-444-3353. Item 69704
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