Harbor Freight Tools 69277 Product manual

Table of Contents
Safety ......................................................... 2
Specifications ............................................. 6
Setup .......................................................... 7
SAFETY OPERATION MAINTENANCESETUP
Operation ................................................... 10
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Maintenance .............................................. 12
Parts List and Assembly Diagram.............. 15
Warranty .................................................... 16
WARNING SYMBOLS AND DEFINITIONS
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS
WARNING – When using tools, basic precautions should always be followed, including the following:
General
To reduce the risks of electric shock, fire, and injury to persons, read all the instructions before using the tool.
Work Area
1. Keep the work area clean and well lighted. Cluttered benches and dark areas increase the risks of electric shock, fire, and injury to persons.
2. Do not operate the tool in explosive atmospheres,
such as in the presence of flammable liquids, gases, or dust. The tool is able to create sparks
resulting in the ignition of the dust or fumes.
Page 2 For technical questions, please call 1-800-444-3353. Item 69277
3. Keep bystanders, children, and visitors away while operating the tool. Distractions are able to result in the loss of control of the tool.
Personal Safety
1. Stay alert. Watch what you are doing and
use common sense when operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication.
A moment of inattention while operating the tool increases the risk of injury to persons.
2. Dress properly. Do not wear loose
clothing or jewelry. Contain long hair.
3. Avoid unintentional starting. Be sure the switch is off before connecting to the air supply.
Do not carry the tool with your finger on the switch or connect the tool to the air supply with the switch on.
Tool Use and Care
1. Use clamps or another practical way to secure and support the workpiece to a stable platform.
Holding the work by hand or against the body is unstable and is able to lead to loss of control.
2. Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer at the rate for which the tool is designed.
3. Do not use the tool if the switch does not turn the tool on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
4. Disconnect the tool from the air source
before making any adjustments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool unintentionally. Turn off and detach the air supply, safely discharge any residual air pressure, and release the throttle and/or turn the switch to its off position before leaving the work area.
4. Do not overreach.
Keep proper footing and balance at all times.
Proper footing and balance enables better control of the tool in unexpected situations.
5. Use safety equipment. A dust mask, non-skid safety shoes and a hard hat must be used for the applicable conditions.
6. Always wear eye protection. Wear ANSI-approved safety goggles.
7. Wear heavy-duty work gloves during use.
5. Store the tool when it is idle out of reach
of children and other untrained persons. A tool is dangerous in the hands of untrained users.
6. Check for misalignment or binding of moving
parts, breakage of parts, and any other condition that affects the tool's operation. If damaged,
have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
7. Use only accessories that are identified by the
manufacturer for the specific tool model. Use of an accessory not intended for use with the specific tool model, increases the risk of injury to persons.
SAFETYOPERATIONMAINTENANCE SETUP
Service
1. Tool service must be performed only
by qualified repair personnel.
2. When servicing a tool, use only identical
replacement parts. Use only authorized parts.
Page 3For technical questions, please call 1-800-444-3353.Item 69277
Air Source
1. Never connect to an air source that is capable of exceeding 200 psi.
Over pressurizing the tool may cause
SAFETY OPERATION MAINTENANCESETUP
Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range.
bursting, abnormal operation, breakage of the tool or serious injury to persons.
SAVE THESE INSTRUCTIONS.
Symbols and Specific Safety Instructions
Symbol Definitions
Symbol Property or statement
PSI
CFM
SCFM
Pounds per square inch of pressure
Cubic Feet per Minute flow
Cubic Feet per Minute flow at standard conditions
2. Never use oxygen, carbon dioxide, combustible
gases or any bottled gas as an air source for the tool. Such gases are capable of
explosion and serious injury to persons.
Symbol Property or statement
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved eye protection.
WARNING marking concerning Risk of Respiratory Injury. Wear NIOSH-approved dust mask/respirator.
NPT
NPS
National pipe thread, tapered
National pipe thread, straight
Specific Safety Instructions
1. The warnings and precautions discussed in this
manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
2. WARNING: This product, when used for abrasive
blasting and similar applications, produces chemicals known to the State of California to cause cancer and birth defects (or other reproductive harm). (California Health & Safety Code § 25249.5, et seq.)
WARNING marking concerning Risk of Explosion.
WARNING: The brass components of this product contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety code § 25249.5, et seq.)
3. Obey the manual for the air compressor used to power this tool.
4. Install an in-line shutoff valve to allow immediate control over the air supply in an emergency, even if a hose is ruptured.
Page 4 For technical questions, please call 1-800-444-3353. Item 69277
Silicosis and Aluminum Oxide Warnings
WARNING! Abrasive blasting with sand containing
crystalline silica can cause serious or fatal respiratory disease. Exposure to crystalline silica may cause silicosis (a serious lung disease), cancer and death. Exposure to aluminum oxide (a dust generated from material removing processes) can result in eye, skin and breathing irritation. Always use a NIOSH (National Institute for Occupational Safety and Health) approved respirator and safety goggles. Avoid skin exposure. Proper ventilation in the work area is required. Read and understand the 10 recommended measures below to reduce crystalline silica exposures in the workplace and prevent silicosis and silicosis related deaths.
NIOSH recommends the following measures to reduce crystalline silica exposures in the workplace and prevent silicosis and silicosis-related deaths:
1. Prohibit silica sand (or other substances containing more than 1% crystalline silica) as an abrasive blasting material and substitute less hazardous materials.
2. Conduct air monitoring to measure worker exposures.
3. Use containment methods such as blast-cleaning machines and cabinets to control the hazard and protect adjacent workers from exposure.
4. Practice good personal hygiene to avoid unnecessary exposure to silica dust.
5. Wear washable or disposable protective clothes at the work site. Shower and change into clean clothes before leaving the work site to prevent contamination of cars, homes and other work areas.
6. Use respiratory protection when source controls cannot keep silica exposures below the NIOSH REL.
7. Provide periodic medical examinations for all workers who may be exposed to crystalline silica.
8. Post signs to warn workers about the hazard and to inform them about required protective equipment.
9. Provide workers with training that includes information about health effects, work practices and protective equipment for crystalline silica.
10. Report all cases of silicosis to State health departments and to OSHA or the Mine Safety and Health Administration (MSHA).
SAFETYOPERATIONMAINTENANCE SETUP
Vibration Precautions
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud's Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.
SAVE THESE INSTRUCTIONS.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain tool as explained in this manual. If abnormal vibration occurs, stop immediately.
Page 5For technical questions, please call 1-800-444-3353.Item 69277
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