Harbor Freight Tools 68783 User Manual

2-Ton Compact Floor Jack
Specications
68783 Floor Jack
Weight Capacity 2 Tons (4,000 lb.)
Maximum Height 13 IN.
Minimum Height 5 IN.
When unpacking, make sure that the product is intact and undamaged. If any parts are missing
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape
or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
Visit our website at: http://www.harborfreight.com
Manual Revised 11f
Save This Manual
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number on the front page of the user’s manual (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
Important Safety Information
In this manual, on the labeling, and all other information provided with this product:
Safety Warnings
WARNING Read all safety warnings
and instructions. Failure to heed these markings may result in personal injury and/or property damage.
1. Study, understand, and follow all instructions before operating this device.
2. Do not exceed rated capacity (4,000 lb.).
3. Use only on hard, level surfaces.
4. Lifting device only. Immediately after lifting, support the vehicle with appropriate means.
This is the safety alert symbol. It is used to
alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
5. Do not move or dolly the vehicle while on the jack.
6. Failure to heed these markings may result in personal injury and/or property damage.
7. Lift only areas of the vehicle as specied by the vehicle manufacturer.
8. No alterations shall be made to this product.
9. Never work on, under or around a load supported only by this device.
10. Do not adjust safety valve.
11. Wear ANSI-approved safety goggles and heavy-duty work gloves during use.
12. Keep clear of load while lifting and lowering.
13. Lower load slowly.
14. Apply parking brake and chock tires before lifting vehicle.
15. Inspect before every use; do not use if parts are loose or damaged.
CAUTION, without the safety alert symbol, is used to address practices not related to personal injury.
SKU 68783 For technical questions, please call 1-800-444-3353 Page: 1
16. Do not use for aircraft purposes.
17. The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator.
18. The brass components of this product contain lead, a chemical known to the State of California to cause cancer, birth defects (or other reproductive harm). (California Health & Safety code § 25249.5, et seq.)
IMPORTANT! Before rst use:
Check hydraulic oil level and ll to 1/4" below the ll
port as needed. Thoroughly test the Jack for proper operation. If it does not work properly, bleed air from its hydraulic system as stated on page 2.
Jack Components
Saddle
Lifting Arm
Handle Socket
Release Valve
Fig. 1
Fig. 2
Oil Fill Screw (Not Shown)
Oil Fill Screw
Handle
Handle Socket
Hydraulic Unit
Setup and Operation
Attaching the Handle
1. Insert the Handle into the Handle Socket.
2. Turn Handle clockwise until Handle bases is securely threaded into Socket.
Bleeding
1. L
oosen the Oil Fill Screw (Fig. 2).
2. Insert the Handle into the Release Valve.
3. Turn the Handle (Fig. 1) counterclockwise to open valve.
4. Insert the Handle into the Handle Socket. Pump the Handle (Fig. 1) up and down quickly for several times to purge the air from the system.
5. Tighten the Oil Fill Screw (Fig. 2).
Adding Oil
1. Remove the Oil Fill Screw (Fig. 2).
2. Add qualied hydraulic oil of high grade into the Fill Screw (Fig. 2) opening slowly until
the oil reaches the top of the oil ll hole.
Note: Do not touch Handle when adding the hydraulic oil.
3. Replace the Fill Screw (Fig. 2).
Lifting
1. Park vehicle on a at, level, solid, surface safely away from oncoming trafc. Turn off the vehicle’s
engine. Place the vehicle’s transmission in “PARK” (if automatic) or in its lowest gear (if manual). Set the vehicle’s emergency brake. Then, chock the wheels that are not being lifted.
2. Turn the Release Screw (located under the Handle Socket) counterclockwise to lower the Jack. Once the Jack is fully lowered, turn the
Release Screw rmly clockwise to close it.
3. Carefully position Saddle of Jack (Fig. 1) under the vehicle manufacturer’s recommended lifting point. If equipped, the Elevating Screw can be used to alter the height of the jack’s saddle; it is adjusted by turning the saddle clockwise or counterclockwise. (See vehicle manufacturer’s owner’s manual for location of frame lifting point when lifting only one wheel, and frame lifting points when lifting entire front or rear end of vehicle.)
4. Pump the Handle until the top of the Jack’s Saddle has nearly reached the vehicle lifting point.
Note: The Jack should be positioned at 90° to the vehicle’s lifting point to ensure the Jack’s Saddle and vehicle lifting point are in alignment. If not, reposition the Jack before lifting the vehicle.
5. To lift the vehicle, pump the Handle of the Jack. Use smooth, full strokes for best results.
6. Once the vehicle is raised, slide a jack stand of appropriate capacity (not included) under the proper lifting point referred to in the vehicle owner’s manual. Always use two jack stands, position them at the same point on each side of the vehicle.
WARNING! The rated capacity of jack stands is per pair,
not the individual capacities combined unless specically
noted on the product by the jack stand manufacturer. Do not exceed rated jack stand capacity. Ensure that the vehicle support points are fully captured between the outer lugs of both jack stands. Use a matched pair of jack stands per vehicle to support one end only. Use 1 pair per vehicle only. Failure to do so may result in sudden loss of load, which may cause personal injury and/or property damage.
SKU 68783 For technical questions, please call 1-800-444-3353 Page: 2
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