Harbor Freight Tools 61608 Product manual

Table of Contents
Safety .................................................3
Specifications ....................................10
Setup .................................................11
Operation ...........................................13
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
Indicates a hazardous situation which, if not avoided,
Indicates a hazardous situation which, if not avoided,
Indicates a hazardous situation which, if not avoided,
Maintenance ......................................16
Parts List and Diagram ......................18
Warranty ............................................20
will result in death or serious injury.
could result in death or serious injury.
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Page 2 For technical questions, please call 1-888-866-5797. Item 61608
IMPORTANT SAFETY INFORMATION
General Tool Safety Warnings
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
Table A: RECOMMENDED MINIMUM
WIRE GAUGE FOR EXTENSION
CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD
LENGTH
25′ 50′ 100′ 150′
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12
9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
10. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a
vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.
13. DON’T OVERREACH.
Keep proper footing and balance at all times.
Do not
use.
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14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.
17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the blade is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
Page 4 For technical questions, please call 1-888-866-5797. Item 61608
Grounding Instructions
To prevent electric shock and death from incorrect grounding wire connection Read and follow these instructions:
110-120 VAC Grounded Tools: Tools with Three Prong Plugs
1. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
2. Do not modify the plug provided – if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
3. Improper connection of the equipment­grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment­grounding conductor to a live terminal.
4. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
5. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.
6. Repair or replace damaged or worn cord immediately.
Grounding
Pin
125 VAC 3-Prong Plug and Outlet (for
up to 125 VAC and up to 15 A)
7. The tool has a grounding plug that looks like the plug illustrated above in 125 VAC 3-Prong Plug and Outlet (for up to 125 VAC and up to 15 A).
8. The outlet must be properly installed and grounded in accordance with all codes and ordinances.
9. Do not use an adapter to connect this tool to a different outlet.
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Table Saw Safety Warnings
For Your Own Safety, Read Instruction
Manual Before Operating Saw
1. Wear eye protection.
2. Use saw-blade guard and spreader for every operation for which it can be used, including all through sawing.
3. Keep hands out of the line of saw blade.
4. Use an appropriate push-stick when required.
5. Know how to reduce risk of kickback.
6. Do not perform any operation freehand.
7. Never reach around or over saw blade.
8. Make sure the workpiece is supported at all times while sawing. Use a roller stand (not provided) with larger workpieces if necessary.
9. To properly understand all safety warnings, be familiar with the following safety terms and equipment:
a. Featherboard – A block with
“fingers” that hold the workpiece against the fence while sawing.
b. Through-sawing – A cut made
from one side of a board to the opposite side, without stopping.
c. Ripcut or Ripping - A cut made parallel
to (along with) the grain of the wood.
d. Crosscut or Crosscutting -
A cut made perpendicular (at a 90° angle) to the grain of the wood.
e. Push-stick – A narrow strip of wood or other
soft material with a notch cut into one end and which is used to push short pieces of material through saws. It provides a safe distance between the hands and the cutting tool. Must be narrower than the cut width to prevent contact with the blade.
f. Freehand – Feeding a workpiece through
the saw without using a fence or guided support to guide it. Not a safe method.
g. Kerf – The gap made by the
saw in the workpiece.
h. Kickback – A sudden reaction to a pinched,
bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator.
i. Spreader – A metal plate that follows
the saw blade to keep the kerf (gap) from closing on the saw blade. Spreaders, except riving knives, must be aligned to the blade after blade adjustment to prevent binding.
j. Riving Knife – A spreader mounted
on the same mechanism as the blade. Generally more effective than simple spreaders.
10. As noted previously, Kickback is a sudden reaction to a pinched, bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator. Kickback is usually a result of tool misuse and can be limited or avoided by following the precautions below:
• Fence must be completely
parallel to the saw blade.
• Workpiece must be free from flaws
(such as loose knots) and from foreign objects (such as nails and screws).
• Support large workpieces along their
entire length. Large workpieces tend to bend, grabbing the blade.
11. Do not use a dull, pitch-covered, or damaged blade.
• Do not use fence as a guide
when crosscutting.
• Do not ripcut a twisted or warped
workpiece, or workpiece without straight edge to guide along fence.
12. Maintain control of the workpiece. Do not allow the workpiece to rest against the moving blade without holding onto it.
• If the blade binds or a cut is interrupted, turn
off the power switch and hold the workpiece still until the blade stops. Correct the cause of blade binding before proceeding.
• Before continuing an unfinished cut, center
the blade in the pre-cut kerf and check that the saw teeth are not engaged into the workpiece before turning on the saw.
• Push the wood stock past the
blade prior to release.
Page 6 For technical questions, please call 1-888-866-5797. Item 61608
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