Harbor Freight Tools 60732 Product manual

Table of Contents
Safety ......................................................... 2
Specifications ............................................. 3
Assembly .................................................... 4
SAFETY OPERATION MAINTENANCESETUP
Operation .................................................... 6
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Maintenance ............................................... 8
Parts List and Diagram .............................. 10
Warranty .................................................... 12
WARNING SYMBOLS AND DEFINITIONS
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INFORMATION
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in serious injury.
Save all warnings and instructions for future reference.
General Safety Warnings
1. Study, understand, and follow all instructions before installing or operating this device.
2. Attach to frame of truck bed according to manual instructions only. Verify that installation surface has no hidden components or brake lines before drilling or driving screws.
3. Engage parking brake before use. Do not move vehicle with load attached to Crane.
4. Do not exceed rated capacity.
5. Use only slings or chains with a rated capacity greater than the weight of the load being lifted.
7. No alterations shall be made to this product. Do not adjust safety valve.
8. Keep clear from underneath suspended load. Do not lift people or lift load over people.
9. Capacity decreases as boom lengthens. Follow capacities marked on boom.
10. Replacement ram must have same rating, mounting points, and maximum length.
11. Wear ANSI-approved safety goggles, heavy-duty work gloves, and steel-toed work boots during installation and use.
6. Do not allow load to swing or drop violently while lowering or moving.
Page 2 For technical questions, please call 1-800-444-3353. Item 60732
12. Do not use for aircraft purposes.
13. Inspect before every use; do not use if parts loose or damaged.
14. Before driving vehicle, lower boom and position over truck’s wheel well, then insert Large Lock Pin to prevent boom from swiveling.
15. Attach load to Hook securely by properly rated, suitable means, such as chains, shackles, hooks, lifting slings, etc. Load must be attached to prevent accidental disconnection.
16. Properly seat sling or other device in Hook and fully close Hook’s safety clasp. Do not allow Hook hitch to support any part of load. Do not apply load to the point of the Hook.
17. Stay alert. Watch what you are doing, and use
common sense when operating Crane.
18. Do not use Crane while tired or under the influence of drugs, alcohol, or medication. A
moment of inattention may result in serious personal injury.
Ram Safety Warnings
19. Keep children and bystanders away while operating the Crane. Distractions can cause you to
lose control.
20. Have Crane serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the Crane is maintained.
21. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
22. The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator.
SAFETYOPERATIONMAINTENANCE SETUP
1. Attach securely to Crane before use.
2. Do not exceed rated capacity.
3. Do not adjust safety valve.
4. Keep clear of load while lifting and lowering.
SAVE THESE INSTRUCTIONS.
Specifications
Rated Capacity 1,000 lb. Boom Length, max. 53-1/2" Boom Length, min. 33-1/2" Chain 7-1/2" L, 3/8" Diameter Load Hook 5/8"
5. Lower load slowly.
6. Be aware of dynamic loading! Sudden load
movement may briefly create excess load causing product failure.
Page 3For technical questions, please call 1-800-444-3353.Item 60732
Assembly Instructions
Read ENTIRE IMPORTANT SAFETY INFORMATION section at beginning of this manual
including all text under subheadings therein before set up or use of this product.
SAFETY OPERATION MAINTENANCESETUP
1. Locate a mounting position so the Crane will be near end of truck bed and can be attached to frame.
4. Slide Post (7) onto Base (6) and secure using Large Lock Pin (9). (See Figure B.)
WARNING! The Base must be securely bolted to the frame of the truck bed. Bolting the Base to the truck bed will not provide necessary support and could result in product failure and serious bodily injury.
Note: Verify that installation surface has
no hidden components or brake lines before drilling or driving screws.
2. Use the Base to mark drilling holes. Drill holes.
3. Mount Base to frame using Nuts (1), Spring Washers (2), Washers (3), Mounting Plates (4) and Bolts (5). (See Figure A.)
Bolts
(5)
Base
(6)
Post
(7)
Base
(6)
Figure B
5. Attach Ram (20) to Lower Post Bracket using Medium Pin (21) and Cotter Pin (11). (See Figure C.)
Ram
(20)
Large
Lock
Pin (9)
Cotter
Pin (11)
Washers
(3)
Spring
Washers (2)
Nuts
(1)
Figure A
Mounting
Plates
(4)
Lower Post
Bracket
Medium Pin (21)
Figure C
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