Harbor Freight Tools 60703 Product manual

Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
ITEM 60703
5
CHARGE COMPLETELY IMMEDIATELY AFTER PURCHASE.
Fully recharge after each jump-start.
Fully recharge monthly to ensure long battery life.
1
in
REV 14l
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2013 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Email our technical support at: productsupport@harborfreight.com
Visit our website at: http://www.harborfreight.com
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
Table of Contents
Safety ......................................................... 2
Specifications ............................................. 5
Setup .......................................................... 6
SAFETY OPERATION MAINTENANCESETUP
Operation ................................................... 10
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Maintenance .............................................. 12
Parts List and Diagram .............................. 14
Warranty .................................................... 16
WARNING SYMBOLS AND DEFINITIONS
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
V
~
A
CCA
RC
Addresses practices not related to personal injury.
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts
Alternating Current
Amperes
Cold Cranking Amps
Reserve Capacity
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved splash-resistant safety goggles.
Read the manual before set-up and/or use.
WARNING marking concerning Risk of Fire. Follow connection procedure.
Ah
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Ampere-hours
Safety Warnings and Precautions
General Safety Warnings
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
WARNING – RISK OF EXPLOSIVE GASES.
Working in vicinity of a lead-acid battery is dangerous. Batteries generate explosive gases during normal battery operation. For this reason, it is of utmost importance that you follow the instructions each time you use the Power Pack.
To reduce risk of battery explosion, follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend to use in vicinity of battery. Review cautionary marking on these products and on engine.
Work Area Safety
SAFETYOPERATIONMAINTENANCE SETUP
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate Power Pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. The Power Pack
can create sparks which may ignite the dust or fumes.
Electrical Safety
1. Do not drop a metal tool onto battery. It might spark or short-circuit battery or other electrical part that may cause explosion.
2. Do not operate if Power Pack has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified technician.
3. Do not leave Power Pack unattended while switched on. It could result
in fire and property damage.
4. Do not expose to rain or wet conditions. Water entering the Power Pack will increase the risk of electric shock.
3. Keep children and bystanders away while operating the Power Pack.
Distractions can cause you to lose control.
4. Store idle equipment. Always lock up tools and keep out of reach of children.
5. Do not use an extension cord with this item.
6. Use of an attachment not recommended or
sold by the manufacturer may result in a risk of fire, electric shock, or injury to persons.
7. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting the Adapter.
8. Do not operate with damaged cord or plug. Replace the cord or plug immediately.
Page 3For technical questions, please call 1-888-866-5797.Item 60703
Personal Safety
1. Wear ANSI-approved splash-resistant safety goggles and heavy-duty rubber work gloves whenever connecting,
SAFETY OPERATION MAINTENANCESETUP
eyes while working near battery.
2. Do not use Power Pack while you are tired
or under the influence of drugs, alcohol or medication. A moment of inattention
while operating Power Pack may result in serious personal injury.
3. NEVER smoke or allow a spark or flame
in vicinity of battery or engine. .
disconnecting, or working near battery. Battery acid can cause permanent blindness. Avoid touching
4. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 10 minutes and get medical attention immediately.
5. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery can
produce a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn.
6. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.
Service
Have your Power Pack serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the Power Pack is maintained.
Power Pack Safety Warnings
1. Lead-acid batteries generate hydrogen gas when charging. Hydrogen gas is explosive. Only use
the Jump-Start system in a well-ventilated area.
2. Never exceed the maximum charging
time of the Power Pack.
3. Jump Starting A Vehicle
a. Use the Power Pack for jump starting
a LEAD-ACID battery only.
b. For emergency use only. Do not use the Power
Pack as a replacement for a vehicle battery.
c. Be sure area around battery is well ventilated
while battery is being jump started.
d. NEVER jump start a frozen battery.
e. Do not attempt to jump start a vehicle with
a non-rechargeable or defective battery.
f. Study all battery manufacturer’s specific
precautions for jump starting.
g. DO NOT TOUCH POSITIVE AND NEGATIVE
BATTERY CLAMPS TOGETHER.
h. Unplug the Power Pack from its Adapter
before connecting its cables to a battery.
i. Connect and disconnect battery cable
clamps only after setting any Jump Starter switches to OFF position.
j. Connect cables to proper polarities. Connect
black cable to negative body ground and red cable to positive battery terminal.
k. Locate Power Pack as far away from
battery as battery cables permit.
4. Inverter
a. DO NOT OPEN HOUSING.
Contains no user-serviceable parts. Internal parts may be electrified, even with unit off.
b. Do not use the Inverter to power sensitive
devices such as medical devices. Do not use in ignition protected areas.
c. Some rechargeable tools and appliances
can damage the Inverter. Check the temperature of the device several times when it is charging. If the device becomes extremely hot; turn the power off, remove the device, and do not use with the Inverter again.
d. Do not attempt to power a device, or combination
of devices, that will require more than the rated output of this Inverter. This may damage the Inverter or the attached devices..
e. Some fluorescent lamps may not operate
properly with this type of Inverter. If the bulb appears to be too bright, or fails to light, do not use the lamp with this Inverter.
f. Some fans with synchronous motors may slightly
increase in speed when powered by the Inverter. This is not harmful to the fan or to the Inverter.
g. Inverter will consume some power while on, even
without loads attached. Turn Inverter off after use.
5. Replace fuse with same type and rating only.
6. Maintain labels and nameplates on the Power Pack. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Page 4 For technical questions, please call 1-888-866-5797. Item 60703
7. WARNING: This product contains lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
8. WARNING: This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
9. WARNING: The cord of this product contains lead and/or di (2-ethylhexyl) phthalate (DEHP), chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)
SAVE THESE INSTRUCTIONS.
Specifications
10. WARNING: This product contains di (2-ethylhexyl) phthalate (DEHP), a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
11. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAFETYOPERATIONMAINTENANCE SETUP
Continuous 200W
Peak 400W AC Output Power
Inverter No Load Current Battery 12V, 18Ah, Sealed Lead-Acid
Voltage 115V
Frequency 60Hz
Wave Form
<0.5A (battery drain with
no load on Inverter)
Modified Sine Wave (non-sinusoidal)
Booster Cables 26″ L With Copper-Plated Clamps Fuse 12V 40A Low Voltage Warning Low Voltage Shutdown Functions: 12 Volt Jump-Starter, 300 PSI Air Compressor, 200W Power Inverter, Power Supply, and Work Lights
<10.8V - 11.3V
8.9V - 9.4V
Page 5For technical questions, please call 1-888-866-5797.Item 60703
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