Harbor Freight Tools 60625 Owner's Manual

Table of Contents
Safety ......................................................... 2
Specifications ............................................ 12
Setup ......................................................... 12
SAFETY OPERATION MAINTENANCESETUP
Operation ................................................... 14
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Maintenance .............................................. 16
Parts List and Diagram .............................. 18
Warranty .................................................... 20
WARNING SYMBOLS AND DEFINITIONS
Obey all safety messages that follow this symbol to avoid possible injury or death.
will result in death or serious injury.
could result in death or serious injury.
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INFORMATION
General Power Tool Safety Warnings
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
Page 2 For technical questions, please call 1-800-444-3353. Item 60625
3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
Electrical safety
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
Personal safety
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating
power tools may result in serious personal injury.
2. Use safety equipment. Always wear eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools
with your finger on the switch or energizing power
tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use
reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply.
Use of a GFCI reduces the risk of electric shock.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
these devices can reduce dust-related hazards.
8. Only use safety equipment that has been approved by an appropriate standards agency.
Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.
SAFETYOPERATIONMAINTENANCE SETUP
Page 3For technical questions, please call 1-800-444-3353.Item 60625
SAFETY OPERATION MAINTENANCESETUP
Power tool use and care
1. Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Service
Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
Page 4 For technical questions, please call 1-800-444-3353. Item 60625
Safety Warnings Common for Grinding, Sanding or Wire Brushing Operations
1. This power tool is intended to function as a grinder, sander or wire brush. Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
2. Operations such as polishing or cutting-
off are not recommended to be performed with this power tool. Operations for which
the power tool was not designed may create a hazard and cause personal injury.
3. Do not use accessories which are not
specifically designed and recommended by the tool manufacturer. Just because the
accessory can be attached to your power tool, it does not assure safe operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on the power tool. Accessories running faster than
their RATED SPEED can break and fly apart.
5. The outside diameter and the thickness of your
accessory must be within the capacity rating of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled.
6. The arbor size of wheels, flanges, backing
pads or any other accessory must properly fit the spindle of the power tool. Accessories
with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
7. Do not use a damaged accessory.
Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will
normally break apart during this test time.
8. Wear personal protective equipment. Depending
on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The eye protection must
be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtering out particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
9. Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear personal protective equipment. Fragments of
workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
10. Hold power tool by insulated gripping surfaces
only, when performing an operation where the accessory may contact hidden wiring or its own cord. An accessory contacting a
″live″ wire may make exposed metal parts of the power tool ″live″ and shock the operator.
11. Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
12. Never lay the power tool down until the
accessory has come to a complete stop.
The spinning accessory may grab the surface and pull the power tool out of your control.
13. Do not run the power tool while carrying it at your side. Accidental contact with the
spinning accessory could snag your clothing, pulling the accessory into your body.
14. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside
the housing and excessive accumulation of powdered metal may cause electrical hazards.
15. Do not operate the power tool near flammable materials. Sparks could ignite these materials.
SAFETYOPERATIONMAINTENANCE SETUP
Page 5For technical questions, please call 1-800-444-3353.Item 60625
16. Do not use accessories that require liquid
coolants. Using water or other liquid coolants may result in electrocution or shock.
17. Maintain labels and nameplates on the tool. These carry important safety information.
SAFETY OPERATION MAINTENANCESETUP
If unreadable or missing, contact Harbor Freight Tools for a replacement.
18. Avoid unintentional starting. Prepare to begin work before turning on the tool.
19. Do not depress the spindle lock when starting or during operation.
20. Do not leave the tool unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.
21. Use clamps (not included) or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control and personal injury.
22. This product is not a toy. Keep it out of reach of children.
23. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked on.
• Properly maintain and inspect
to avoid electrical shock.
• Properly ground power cord. Ground Fault Circuit
Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock.
24. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or
other masonry products
• Arsenic and chromium from
chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code § 25249.5, et seq.)
25. WARNING: Handling the cord on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)
26. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
Page 6 For technical questions, please call 1-800-444-3353. Item 60625
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