Page 1
Page 2
Table of Contents
Safety ......................................................... 2
Specifications ............................................. 7
Setup .......................................................... 8
SAFETY OPERATION MAINTENANCESETUP
Operation ................................................... 12
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Maintenance .............................................. 16
Parts List and Assembly Diagram.............. 18
Warranty .................................................... 20
WARNING SYMBOLS AND DEFINITIONS
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE,
ELECTRIC SHOCK, OR INJURY TO PERSONS
WARNING – When using tools, basic precautions should always be followed, including the following:
General
To reduce the risks of electric shock,
fire, and injury to persons, read all the
instructions before using the tool.
Work Area
1. Keep the work area clean and well lighted.
Cluttered benches and dark areas increase the
risks of electric shock, fire, and injury to persons.
2. Do not operate the tool in explosive atmospheres,
such as in the presence of flammable liquids,
gases, or dust. The tool is able to create sparks
resulting in the ignition of the dust or fumes.
Page 2 For technical questions, please call 1-800-444-3353. Item 60615
3. Keep bystanders, children, and visitors away
while operating the tool. Distractions are able
to result in the loss of control of the tool.
Page 3
Personal Safety
1. Stay alert. Watch what you are doing and
use common sense when operating the tool.
Do not use the tool while tired or under the
influence of drugs, alcohol, or medication.
A moment of inattention while operating the
tool increases the risk of injury to persons.
2. Dress properly. Do not wear loose
clothing or jewelry. Contain long hair.
Keep hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long
hair increases the risk of injury to persons as
a result of being caught in moving parts.
3. Avoid unintentional starting. Be sure the switch
is off before connecting to the air supply.
Do not carry the tool with your finger on the switch or
connect the tool to the air supply with the switch on.
4. Remove adjusting keys and wrenches
before turning the tool on. A wrench or a
key that is left attached to a rotating part of the
tool increases the risk of personal injury.
5. Do not overreach.
Keep proper footing and balance at all times.
Proper footing and balance enables better
control of the tool in unexpected situations.
6. Use safety equipment.
A dust mask, non-skid safety shoes and
a hard hat must be used for the
applicable conditions.
7. Always wear eye protection.
Wear ANSI-approved safety goggles.
SAFETYOPERATIONMAINTENANCE SETUP
8. Always wear hearing protection
when using the tool.
Prolonged exposure to high intensity
noise is able to cause hearing loss.
9. Risk of Electric Shock. This tool is not
provided with an insulated gripping surface.
Contactwitha″live″wirewillalsomakeexposed
metalpartsofthetool″live″andshocktheoperator.
10. Avoid body contact with grounded surfaces such
as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric
shock if your body is grounded.
11. Explore the workpiece to avoid contact with
hidden wiring. Thoroughly investigate the workpiece
for possible hidden wiring before performing work.
Contact with live wiring will shock the operator.
Tool Use and Care
1. Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against the body is
unstable and is able to lead to loss of control.
2. Do not force the tool. Use the correct tool for the
application. The correct tool will do the job better
and safer at the rate for which the tool is designed.
3. Do not use the tool if the switch does not turn the
tool on or off. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.
4. Disconnect the tool from the air source
before making any adjustments, changing
accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the
tool unintentionally. Turn off and detach the air
supply, safely discharge any residual air pressure,
and release the throttle and/or turn the switch to
its off position before leaving the work area.
Service
5. Store the tool when it is idle out of reach
of children and other untrained persons.
A tool is dangerous in the hands of untrained users.
6. Maintain the tool with care. Keep a cutting
tool sharp and clean. A properly maintained
tool, with sharp cutting edges reduces the
risk of binding and is easier to control.
7. Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that affects the tool's operation. If damaged,
have the tool serviced before using. Many accidents
are caused by poorly maintained tools.
There is a risk of bursting if the tool is damaged.
8. Use only accessories that are identified by the
manufacturer for the specific tool model. Use of
an accessory not intended for use with the specific
tool model, increases the risk of injury to persons.
1. Tool service must be performed only
by qualified repair personnel.
2. When servicing a tool, use only identical
replacement parts. Use only authorized parts.
3. Use only the lubricants supplied with the
tool or specified by the manufacturer.
Page 3For technical questions, please call 1-800-444-3353.Item 60615
Page 4
Air Source
1. Never connect to an air source that is
capable of exceeding 200 psi.
Over pressurizing the tool may cause
SAFETY OPERATION MAINTENANCESETUP
Use only clean, dry, regulated compressed air at the
rated pressure or within the rated pressure range as
marked on the tool. Always verify prior to using the
tool that the air source has been adjusted to the rated
air pressure or within the rated air-pressure range.
bursting, abnormal operation, breakage
of the tool or serious injury to persons.
SAVE THESE INSTRUCTIONS.
Symbols and Specific Safety Instructions
Symbol Definitions
Symbol Property or statement
n
o
No-load speed
2. Never use oxygen, carbon dioxide, combustible
gases or any bottled gas as an air source
for the tool. Such gases are capable of
explosion and serious injury to persons.
Symbol Property or statement
NPT
National pipe thread, tapered
.../min
PSI
ft-lb
BPM
CFM
SCFM
Revolutions or reciprocation per minute
Pounds per square inch of pressure
Foot-pounds of torque
Blows per minute
Cubic Feet per Minute flow
Cubic Feet per Minute flow
at standard conditions
NPS
National pipe thread, straight
WARNING marking
concerning Risk of Eye Injury.
Wear ANSI-approved eye protection.
WARNING marking concerning Risk of
Hearing Loss. Wear hearing protection.
WARNING marking concerning
Risk of Respiratory Injury. Wear
NIOSH-approved dust mask/respirator.
WARNING marking concerning
Risk of Explosion.
Page 4 For technical questions, please call 1-800-444-3353. Item 60615
Page 5
Specific Safety Instructions
1. This power tool is intended to function
as a sander and polisher. Read all
safety warnings, instructions, illustrations and
specifications provided with this power tool.
Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury.
2. Operations such as grinding, wire brushing
or cutting-off are not recommended to be
performed with this power tool. Operations
for which the power tool was not designed may
create a hazard and cause personal injury.
3. Do not use accessories which are not
specifically designed and recommended
by the tool manufacturer. Just because the
accessory can be attached to your power tool,
it does not assure safe operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool. Accessories running faster than
their RATED SPEED can break and fly apart.
5. The outside diameter and the thickness of your
accessory must be within the capacity rating
of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled.
10. Hold power tool by insulated gripping
surfaces only, when performing an operation
where the accessory may contact hidden
wiring. Anaccessorycontactinga″live″
wire may make exposed metal parts of the
powertool″live″andshocktheoperator.
11. Never lay the power tool down until the
accessory has come to a complete stop.
The spinning accessory may grab the surface
and pull the power tool out of your control.
12. Do not run the power tool while carrying
it at your side. Accidental contact with the
spinning accessory could snag your clothing,
pulling the accessory into your body.
13. Regularly clean the power tool’s air vents.
The motor’s fan will draw the dust inside
the housing and excessive accumulation of
powdered metal may cause electrical hazards.
14. Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
15. Do not use accessories that require liquid
coolants. Using water or other liquid coolants
may result in electrocution or shock.
SAFETYOPERATIONMAINTENANCE SETUP
6. The arbor size of wheels, flanges, backing
pads or any other accessory must properly
fit the spindle of the power tool. Accessories
with arbor holes that do not match the mounting
hardware of the power tool will run out of balance,
vibrate excessively and may cause loss of control.
7. Do not use a damaged accessory.
Before each use inspect the accessory
for tears and the backing pad for cracks,
tears or excess wear. If power tool or
accessory is dropped, inspect for damage
or install an undamaged accessory.
8. Wear personal protective equipment. Depending
on application, use face shield, safety goggles
or safety glasses. As appropriate, wear dust
mask, hearing protectors, gloves and workshop
apron capable of stopping small abrasive or
workpiece fragments. The eye protection must
be capable of stopping flying debris generated
by various operations. The eye protection must
be capable of stopping flying debris generated by
various operations. The dust mask or respirator
must be capable of filtering out particles generated
by your operation. Prolonged exposure to high
intensity noise may cause hearing loss.
9. Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of
workpiece or of a broken accessory may fly away and
cause injury beyond immediate area of operation.
16. Only use with accessories rated to handle the
forces exerted by this tool during operation.
Other accessories not designed for the forces
generated may break and forcefully launch pieces.
17. Attach all accessories properly to the tool before
connecting the air supply. A loose accessory
may detach or break during operation.
18. Obey the manual for the air compressor
used to power this tool.
19. Install an in-line shutoff valve to allow
immediate control over the air supply in an
emergency, even if a hose is ruptured.
20. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
21. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
22. Use clamps (not included) or other practical
ways to secure and support the workpiece to
a stable platform. Holding the work by hand
or against your body is unstable and may
lead to loss of control and personal injury.
23. This product is not a toy.
Keep it out of reach of children.
Page 5For technical questions, please call 1-800-444-3353.Item 60615
Page 6
Specific Safety Instructions (cont.)
24. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities, contains chemicals known [to the State
SAFETY OPERATION MAINTENANCESETUP
of California] to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
•Leadfromlead-basedpaints
•Crystallinesilicafrombricksandcementor
other masonry products
•Arsenicandchromiumfrom
chemically treated lumber
Your risk from these exposures varies,
depending on how often you do this type of work.
To reduce your exposure to these chemicals: work
in a well ventilated area, and work with approved
safety equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
Vibration Precautions
This tool vibrates during use. Repeated or long-term
exposure to vibration may cause temporary or permanent
physical injury, particularly to the hands, arms and
shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-ups to
ensure medical problems are not being caused or
worsened from use. Pregnant women or people who
have impaired blood circulation to the hand, past
hand injuries, nervous system disorders, diabetes,
or Raynaud's Disease should not use this tool.
If you feel any symptoms related to vibration (such
as tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
25. WARNING: The brass components of
this product contain lead, a chemical
known to the State of California to cause
birth defects (or other reproductive harm).
(California Health & Safety code § 25249.5, et seq.)
26. The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration
when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping
safe control of it). Let the tool do the work.
7. To reduce vibration, maintain
tool as explained in this manual.
If abnormal vibration occurs, stop immediately.
SAVE THESE INSTRUCTIONS.
Page 6 For technical questions, please call 1-800-444-3353. Item 60615
Page 7
Functional Description
Specifications
Maximum Air Pressure 90 PSI
Air Inlet 1/4″-18NPT
Maximum Speed* 2000 RPM
Average Air Consumption 6 CFM @ 90 PSI
Spindle Thread 5/8″-11
Pad Size 6-3/4"
* Maximum speed at stated maximum air pressure.
Excess air pressure is hazardous and may cause
the tool to exceed stated maximum speed.
Components and Controls
Backing Pad
SAFETYOPERATIONMAINTENANCE SETUP
Motor Housing
Side Handle
Handle
Throttle
Air Inlet
Figure A
Page 7For technical questions, please call 1-800-444-3353.Item 60615
Page 8
Initial Tool Set Up/Assembly
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
SAFETY OPERATION MAINTENANCESETUP
Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.
Note: This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.
Assembly
Housing
Side
Handle
Thread the Side Handle into the side
of the Motor Housing until tight.
Figure B
Page 8 For technical questions, please call 1-800-444-3353. Item 60615
Page 9
Air Supply
TO PREVENT SERIOUS INJURY FROM EXPLOSION:
Use only clean, dry, regulated, compressed air to power this tool.
Do not use oxygen, carbon dioxide, combustible gases,
or any other bottled gas as a power source for this tool.
1. Incorporate a filter, regulator with pressure gauge,
oiler, in-line shutoff valve, and quick coupler for
best service, as shown on Figure C on page 10
and Figure D on page 11. An in-line shutoff
ball valve is an important safety device because
it controls the air supply even if the air hose
is ruptured. The shutoff valve should be a
ball valve because it can be closed quickly.
Note: If an automatic oiler system is not used,
add a few drops of Pneumatic Tool Oil to the airline
connection before operation. Add a few more drops
after each hour of continual use.
2. Attach an air hose to the compressor's air outlet.
Connect the air hose to the air inlet of the tool.
Other components, such as a coupler plug
and quick coupler, will make operation
more efficient, but are not required.
WARNING! TO PREVENT SERIOUS INJURY
FROM ACCIDENTAL OPERATION:
Do not install a female quick coupler on the tool.
Such a coupler contains an air valve that will
allow the air tool to retain pressure and operate
accidentally after the air supply is disconnected.
Note: Air flow, and therefore tool performance,
can be hindered by undersized air supply components.
The air hose must be long enough to reach
the work area with enough extra length to
allow free movement while working.
3. Turn the tool's throttle or switch to the off position;
refer to Operation section for description of controls.
4. Close the in-line shutoff valve between
the compressor and the tool.
5. Turn on the air compressor according to
the manufacturer's directions and allow it
to build up pressure until it cycles off.
6. Adjust the air compressor's output regulator
so that the air output is enough to properly
power the tool, but the output will not exceed
the tool's maximum air pressure at any time.
Adjust the pressure gradually, while checking the
air output gauge to set the right pressure range.
7. Inspect the air connections for leaks.
Repair any leaks found.
8. If the tool will not be used at this time, turn off
and detach the air supply, safely discharge
any residual air pressure, and release
the throttle and/or turn the switch to its off
position to prevent accidental operation.
Note: Residual air pressure should not be present
after the tool is disconnected from the air supply.
However, it is a good safety measure to attempt to
discharge the tool in a safe fashion after disconnecting
to ensure that the tool is disconnected and not powered.
SAFETYOPERATIONMAINTENANCE SETUP
Page 9For technical questions, please call 1-800-444-3353.Item 60615
Page 10
SAFETY OPERATION MAINTENANCESETUP
H
C
F
E
E
A
D
Figure C: Portable Air Supply Setup
B
A
C
G
B
A
Non-lubricated
Lubricated
Tools
Page 10 For technical questions, please call 1-800-444-3353. Item 60615
Tools
Description Function
A Air Hose Connects air to tool
B Filter Prevents dirt and condensation from damaging tool or workpiece
C Regulator Adjusts air pressure to tool
F Leader Hose (optional) Increases coupler life
E Coupler and Plug Provides quick connection and release
D Lubricator (optional) For air tool lubrication
H Air Adjusting Valve (optional) For fine tuning airflow at tool
G Air Cleaner / Dryer (optional) Prevents water vapor from damaging workpiece
Page 11
Non-lubricated Tools
H
F
F
M
L
SAFETYOPERATIONMAINTENANCE SETUP
L O
Slope
Lubricated
Figure D: Stationary Air Supply Setup
J
Tools
G
H
K
C
E
D
J
N
I
I
C
F
Description Function
C
B B
A A
I Filter Prevents dirt and condensation from damaging tool or workpiece
J Regulator Adjusts air pressure to tool
A Vibration Pads For noise and vibration reduction
B Anchor Bolts Secures air compressor in place
C Ball Valve Isolates sections of system for maintenance
F Ball Valve To drain moisture from system
E MainAirLine-3/4″minimumrecommended Distributes air to branch lines
D Isolation Hose For vibration reduction
H Air Hose Connects air to tool
G BranchAirLine-1/2″minimumrecommended Brings air to point of use
L Coupler and Plug Provides quick connection and release
K Lubricator (optional) For air tool lubrication
Page 11For technical questions, please call 1-800-444-3353.Item 60615
N Air Cleaner / Dryer (optional) Prevents water vapor from damaging workpiece
O Air Adjusting Valve (optional) For fine tuning airflow at tool
M Leader Hose (optional) Increases coupler life
Page 12
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
SAFETY OPERATION MAINTENANCESETUP
Inspect tool before use, looking for damaged, loose, and missing parts.
If any problems are found, do not use tool until repaired.
Tool Set Up
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn off the tool, detach the air supply, safely discharge any residual air pressure
in the tool, and release the throttle and/or turn the switch to its off position before
performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY:
Do not adjust or tamper with any control or component in a way not specifically explained within
this manual. Improper adjustment can result in tool failure or other serious hazards.
Removing/Installing Accessories
1. The accessory MUST be:
• rated to at least 2000 RPM.
• nolargerthan7″(178mm)indiameter.
• fittedwithathreadedopeningof5/8″x11TPI.
• undamaged.
2. Holding the Spindle with the wrench, loosen the Pad
Nut with the pin wrench. Remove the Pad Nut.
Pin
Wrench
Pad
Pad Nut
Spindle
Wrench
Figure E
3. Center the accessory on the Backing Pad.
4. Thread the Pad Nut onto the Spindle making
sure the Nut’s flat edge is facing towards you.
5. Tighten the Pad Nut in place using
the wrench and pin wrench.
Page 12 For technical questions, please call 1-800-444-3353. Item 60615
Page 13
Workpiece and Work Area Set Up
1. Designate a work area that is clean and well-lit.
The work area must not allow access by children
or pets to prevent distraction and injury.
2. Route the air hose along a safe route to reach
the work area without creating a tripping hazard
or exposing the air hose to possible damage.
The air hose must be long enough to reach
the work area with enough extra length to
allow free movement while working.
3. Secure loose workpieces using a vise or clamps
(not included) to prevent movement while working.
4. There must not be hazardous objects
(such as utility lines or foreign objects) nearby
that will present a hazard while working.
SAFETYOPERATIONMAINTENANCE SETUP
Page 13For technical questions, please call 1-800-444-3353.Item 60615
Page 14
General Operating Instructions
Polishing
1. If an automatic oiler is not used, add a few
SAFETY OPERATION MAINTENANCESETUP
drops of Pneumatic Tool Oil to the airline
connection before use. Add a few drops
more after each hour of continual use.
2. Make sure the surface to polish has been thoroughly
washed, and is free of dust, dirt, oil, grease, etc.
3. Place a clean Foam Pad (sold separately)
securely onto the Backing Pad.
2. Apply about two tablespoons of wax
(not included) evenly on the clean Foam Pad.
CAUTION! Do not apply the wax directly to the surface
of the vehicle. The amount of wax needed will vary
according to the size of the vehicle being waxed.
CAUTION: Only use the slower speeds (less pressure
on the Throttle) for polishing. Otherwise, damage may
occur to the paint being polished. Do not polish in one
position for more than a few seconds. Harbor Freight
Tools is not responsible for damage to the vehicle’s
finish due to improper use of this Polisher/Sander.
Note: Always start and stop the Polisher/Sander while it
is held firmly against the surface of the vehicle. Failure
to do so may result in the Foam Pad or Polishing
Bonnet being thrown from the Polishing Pad.
3. To start, position the unit on the area to be
polished, grip the Polisher/Sander firmly with
both hands and squeeze the Throttle.
4. Keep pressure off of the Polisher/Sander
when operating. The Foam Pad should
LIGHTLY contact the polishing surface.
CAUTION: To prevent damage to the foam pad,
polishing bonnet, and vehicle finish:
Only apply the pad/bonnet flat against
the surface, see below.
6. If the tool requires more force to accomplish
the task, verify that the tool receives sufficient,
unobstructed airflow (CFM) and increase the
pressure (PSI) output of the regulator up to the
maximum air pressure rating of this tool.
CAUTION! TO PREVENT INJURY FROM
TOOL OR ACCESSORY FAILURE:
Do not exceed the tool’s
maximum air pressure rating.
If the tool still does not have sufficient force
at maximum pressure and sufficient airflow,
then a larger tool may be required.
7. Add additional wax to the Polishing Pad
as needed. To add additional wax:
a. Release the Throttle and allow the Polisher/
Sander to come to a complete stop.
b. Add a small amount of wax evenly
over the pad surface.
c. Avoid using too much wax. For additional
applications of wax to Foam Pad, reduce
amount of wax. Foam Pad will not absorb
as much wax in subsequent applications.
d. Resume operation.
Note: The most common error when waxing/polishing a
vehicle is applying too much wax.
If Foam Pad becomes saturated with wax, applying
wax will be more difficult and will take longer. Applying
too much wax may also reduce life of Foam Pad.
If Foam Pad continually comes off the Backing Pad
during use, too much wax may have been applied.
8. After the wax has been applied to the
vehicle’s surface, release the Throttle
and disconnect the air supply.
9. Remove the Foam Pad from the Backing Pad and
with your hand and the Foam Pad, apply wax to
any hard to reach areas of the vehicle such as
around lights, door handles, under bumpers, etc.
10. Allow sufficient time for wax to dry.
11. Place a clean Polishing Bonnet (sold separately)
securely onto the Backing Pad.
Note: Tightly pull the string to secure the
Polishing Bonnet. Secure the string and keep
it out of the way by tying several knots.
Figure F: Polishing Angle
5. Begin using the Polisher/Sander to apply wax to the
vehicle. Apply the wax to all flat surfaces with broad,
sweeping strokes in a crisscross pattern. Apply
the wax evenly over the surface of the vehicle.
Page 14 For technical questions, please call 1-800-444-3353. Item 60615
12. Start the Polisher/Sander and begin
buffing off the dried wax.
13. When you have removed as much wax as
you can with the Polisher/Sander, release the
Throttle and disconnect the air supply.
Page 15
Polishing (cont.)
14. Remove the Polishing Bonnet from Backing Pad.
Using the Polishing Bonnet, remove the wax
from all hard to reach areas of the vehicle.
Sanding
1. If an automatic oiler is not used, add a few
drops of Pneumatic Tool Oil to the airline
connection before use. Add a few drops
more after each hour of continual use.
2. Make sure that the surface to be sanded is wiped
clean of all dirt and debris, especially that of
previous courser sanding sessions, which will
scratch the surface of a finer grit sanding session.
3. Attach the desired grit Sanding Disk (sold
separately) onto the Backing Pad.
4. Attach the air supply.
5. To start, grip the Polisher/Sander firmly with
both hands and depress the Throttle.
6. Wait until the Polisher/Sander has reached
full speed, then gently contact the surface.
7. Keep heavy pressure off of the Polisher/Sander when
operating. Allow the sanding disk to do the work.
8. Move the Polisher/Sander in a uniform
pattern up and down or side to side as
you sand to ensure even sanding.
15. To prevent accidents, after use, release the Throttle,
detach the air supply then safely discharge any
residual air pressure in the tool. Clean external
surfaces of the tool with clean, dry cloth, and
apply a thin coat of tool oil. Then store the
tool indoors out of children’s reach.
SAFETYOPERATIONMAINTENANCE SETUP
10. If the tool requires more force to accomplish
the task, verify that the tool receives sufficient,
unobstructed airflow (CFM) and increase the
pressure (PSI) output of the regulator up to the
maximum air pressure rating of this tool.
CAUTION! TO PREVENT INJURY FROM
TOOL OR ACCESSORY FAILURE:
Do not exceed the tool’s
maximum air pressure rating.
If the tool still does not have sufficient force
at maximum pressure and sufficient airflow,
then a larger tool may be required.
11. When finished, release the Throttle
and disconnect the air supply.
12. Allow the tool to come to a complete
stop before setting it down.
13. To prevent accidents, after use, release the Throttle,
detach the air supply then safely discharge any
residual air pressure in the tool. Clean external
surfaces of the tool with clean, dry cloth, and
apply a thin coat of tool oil. Then store the
tool indoors out of children’s reach.
9. Periodically, stop the Polisher/Sander and
check for possible disc wear. Replace used
or worn sanding discs when necessary.
Page 15For technical questions, please call 1-800-444-3353.Item 60615
Page 16
User-Maintenance Instructions
Procedures not specifically explained in this manual must
be performed only by a qualified technician.
SAFETY OPERATION MAINTENANCESETUP
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn off the tool, detach the air supply, safely discharge any residual air pressure
in the tool, and release the throttle and/or turn the switch to its off position before
performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise, vibration,
or leaking air occurs, have the problem corrected before further use.
TO PREVENT SEROUS INJURY FROM EXPLOSION:
Lubricate the tool only with specified lubricants. Lubricate the air inlet using only
pneumatic tool oil. Other lubricants may damage the mechanism and may be highly flammable,
causing an explosion.
Cleaning, Maintenance, and Lubrication
Note: These procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the air-operated tool.
1. BEFORE EACH USE, inspect the general
condition of the tool. Check for:
• loose hardware or housing,
• misalignment or binding of moving parts,
• cracked or broken parts, and
• any other condition that may
affect its safe operation.
2. Daily - Air Supply Maintenance:
Every day, maintain the air supply according
to the component manufacturers' instructions.
Maintain the lubricator's oil level.
Drain the moisture filter regularly.
Performing routine air supply maintenance
will allow the tool to operate more safely
and will also reduce wear on the tool.
3. Quarterly (every 3 months) –
Tool Disassembly, Cleaning, and Inspection:
Have the internal mechanism cleaned, inspected,
and lubricated by a qualified technician.
If the vanes need replacement,
replace them all as a set.
Page 16 For technical questions, please call 1-800-444-3353. Item 60615
Page 17
Troubleshooting
Problem Possible Causes Likely Solutions
Decreased output. 1. Not enough air pressure and/
or air flow.
2. Obstructed Throttle.
3. Incorrect lubrication or
not enough lubrication.
4. Blocked air inlet screen
(if equipped).
5. Air leaking from loose housing.
6. Mechanism contaminated.
7. Vane wear or damage.
Severe air leakage.
(Slight air leakage
is normal,
especially on
older tools.)
Housing heats
during use.
1. Cross-threaded housing
components.
2. Loose housing.
3. Damaged valve or housing.
4. Dirty, worn or damaged valve.
1. Incorrect lubrication or
not enough lubrication.
2. Worn parts.
1. Check for loose connections and make sure that
air supply is providing enough air flow (CFM)
at required pressure (PSI) to the tool's air inlet.
Do not exceed maximum air pressure.
2. Clean around Throttle to ensure free movement.
3. Lubricate using air tool oil according to directions.
4. Clean air inlet screen of buildup.
5. Make sure housing is properly assembled and tight.
6. Have qualified technician
clean and lubricate mechanism. Install in-line filter
in air supply as stated in Setup: Air Supply.
7. Replace all vanes as set.
1. Check for incorrect alignment and uneven gaps.
If cross-threaded, disassemble and
replace damaged parts before use.
2. Tighten housing assembly. If housing cannot tighten
properly, internal parts may be misaligned.
3. Replace damaged components.
4. Clean or replace valve assembly.
1. Lubricate using air tool oil according to directions.
2. Have qualified technician inspect internal
mechanism and replace parts as needed.
SAFETYOPERATIONMAINTENANCE SETUP
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect air supply before service.
Page 17For technical questions, please call 1-800-444-3353.Item 60615
Page 18
Parts List and Assembly Diagram
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
SAFETY OPERATION MAINTENANCESETUP
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Parts List
Part Description Qty
1 Motor Housing 1
2 Set Screw 1
3 Exhaust Handle 1
4 Handle Grip 1
5 Exhaust Deflector 1
6 Spring Pin 1
7 Throttle Lever 1
8 Bottom Handle Grip 1
9 Inlet Handle 1
10 Inlet Bushing 1
11 Bearing Cap 1
12 External Stop Ring 1
13 Rear End Plate 1
14 Rotor Blade 4
15 Rotor 1
16 Spring Pin 1
17 Cylinder 1
18 Front End Plate 1
19 Ball Bearing 1
20 Spring Pin 1
21 Collar 1
22 Clamp Nut 1
Part Description Qty
23 Oil Seal 1
24 Ball Bearing 1
26 Internal Gear 1
27 Planet Pin 2
28 Needle Roller 2
29 Planet Gear 2
30 Ball Bearing 1
32 Spindle 1
33 Ball Bearing 1
34 O-ring 1
35 Valve Stem 1
36 O-ring 1
37 Valve Spring 1
38 Air Regulator 1
39 O-ring 1
40 O-ring 1
41 Valve Screw 1
42 Pad 1
43 Pad Nut 1
45 Bushing 1
46 Pin Wrench (not shown) 1
47 Wrench (not shown) 1
Page 18 For technical questions, please call 1-800-444-3353. Item 60615
Page 19
Assembly Diagram
42 282729
21 27 32
17
14
183330262423222043
SAFETYOPERATIONMAINTENANCE SETUP
129281112191316
2
3 5 4
41403938373635456715
349108
Record Product's Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Page 19For technical questions, please call 1-800-444-3353.Item 60615
Page 20
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Loading...