Harbor Freight Tools 43533 User Manual

Page 1
3-INCH MULTIPURPOSE
BENCH GRINDER
Model
43533
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2000 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 10c
Page 2
SPECIFICATIONS
Motor 120 V~, 60 Hz, 1.3 A No Load RPM 0 to 10,000 RPM Grinding Wheels 1- 3 x 3/4 inch Grinding Stone
1- 3 x 3/4 inch Fiber Wheel Arbor 10 mm Flex Shaft 31 inches long Flex Shaft Collet 1/8 inch diameter Flex Shaft Bit 1/8 inch mounting stone Features Variable Speed Dial
Flex shaft wrench set
Note: Performance of this tool may vary
depending on variations in local line voltage. Extension cord usage may also affect tool performance.
SAVE THIS MANUAL
You will need the manual for the safety warnings and precautions, assem­bly instructions, operating and mainte­nance procedures, parts list and diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep the manual and invoice in a safe and dry place for future refer­ence.
SAFETY WARNINGS AND
PRECAUTIONS
WARNING: When using tool, basic safety
precautions should always be fol­lowed to reduce the risk of personal injury and damage to equipment.
Read all instructions before using this
product!
Avoid working alone1. . If an accident
happens, an assistant can bring help.
Disconnect power2. . Unplug tool when not in use, before servicing and when changing accessories such as grind­ing wheels. Never walk away and leave the tool running.
Keep work area clean3. . Cluttered areas invite injuries.
Keep children away4. . Children must never be allowed in the work area. Do not let them handle machines, tools, or extension cords.
Store idle equipment5. . When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep out of reach of children.
Dress properly6. . Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically nonconductive clothes and nonskid footwear are recommended when working. Wear restrictive hair covering to contain long hair. Wear an ANSI approved dust mask or respirator.
Use eye protection7. . Always wear ANSI approved impact safety goggles.
Do not overreach8. . Keep proper foot- ing and balance at all times. Do not reach over or across electrical cables or frames.
Maintain tools with care9. . Inspect grinding wheels for cracks, and tool cords periodically and, if damaged, have them repaired by an authorized technician.
Use the right tool for the job10. . Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. There are certain ap­plications for which this tool was designed. Do not modify this tool and do not use this tool for a purpose for which it was not intended.
Stay alert11. . Watch what you are do- ing, use common sense. Do not oper­ate any tool when you are tired.
REV 08j, 09e, 10a
Page 2For technical questions, please call 1-800-444-3353.SKU 43533
Page 3
Check for damaged parts12. . Before
using any tool, any part that appears damaged should be carefully checked to determine that it will operate prop­erly and perform its intended function. Check for alignment and binding of moving parts; any broken parts or mounting xtures; and any other con­dition that may affect proper opera­tion. Any part that is damaged should be properly repaired or replaced by a
qualied technician. Do not use the
tool if any switch does not turn On and Off properly.
Replacement parts and accesso-13. ries. When servicing, use only identi-
cal replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use with this tool. Approved accessories are available from Harbor Freight Tools.
Do not operate tool if under the 14. inuence of alcohol or drugs. Read warning labels on prescriptions to
determine if your judgment or reexes
are impaired while taking drugs. If there is any doubt, do not operate the tool.
Use proper size and type extension 15. cord. If an extension cord is required,
it must be of the proper size and type to supply the correct current to the tool without heating up. Otherwise, the extension cord could melt and
catch re, or cause electrical damage
to the tool. This tool requires use of an extension cord of 0 to 10 amps capability (up to 50 feet), with wire size rated at 18 AWG. Longer exten- sion cords require larger size wire. If you are using the tool outdoors, use an extension cord rated for outdoor
use (signied by “WA” on the jacket).
Take caution as some woods con-16. tain preservatives such as copper
chromium arsenate (CCA) which can be toxic. When cutting these
materials extra care should be taken to avoid inhalation and minimize skin contact.
Maintenance17. . Service/maintenance should be done by a qualied techni­cian.
People with pacemakers should 18. consult their physician(s) before use. Electromagnetic elds in close
proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.
When grinding any metals, the grinder 19. can produce sparks which may land on your clothing, or hit your face. You should use a full face mask and appropriate protective clothing. Also ensure that you are not operating the
grinder around ammable materials or
liquids. Always make sure the safety shields and wheel guards are in place at all times.
Make sure grinding wheels are of 20. proper speed (RPM) rating for grinder.
Frequently quench the workpiece 21. in water to prevent overheating; be careful not to get water on the bench grinder.
Use the tool rest to steady the work 22. piece. If the tool rest is not used, the torque of the spinning grinding wheel may pull the workpiece from your hands.
Do not use aluminum oxide wheels 23. when grinding nonferrous metals such as aluminum and brass. Use silicon carbide wheels for nonferrous metals.
When bufng material, hold material 24. on lower side of bufng wheel. Keep ngers clear of grinding wheel and
tool rest.
Page 3For technical questions, please call 1-800-444-3353.SKU 43533
Page 4
WARNING: Some dust created by 25. power sanding, sawing, grinding, drill­ing, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and ce-
ment or other masonry products
• Arsenic and chromium from chemi­cally treated lumber Your risk from these exposures var­ies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to lter out microscopic
particles. (California Health & Safety Code §
25249.5, et seq.)
WARNING: Handling the cord on 26. this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code §
25249.5, et seq.)
UNPACKING
When unpacking, check to make sure
the following parts are included.
3-inch Bench Grinder1)
31-inch Flex Shaft2)
Wrench3)
3-inch Grinder Stone4)
3-inch Fiber Wheel5)
1/8 inch Mounting Stone Bit6)
If any parts are missing or broken, please call Harbor Freight Tools at the number on
the cover of this manual.
The warnings, cautions, and instruc-27. tions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
REV 07g;08j
Page 4For technical questions, please call 1-800-444-3353.SKU 43533
Page 5
OPERATION
Turning the Bench Grinder ON
and OFF
Speed Control and
On/Off Knob (31)
1. Insert the Plug (36) into an electrical
outlet.
Turn the speed control Knob (31) 2. clockwise to turn the motor ON and adjust its speed.
To turn OFF, turn the Knob counter-3. clockwise until it clicks.
Do not leave the bench grinder run-4. ning unattended. Turn off the tool when not in use.
Grinding with the Grinding
Wheel
WARNING: The grinding wheel can y
apart and cause injury. Grinding wheels must always be checked for cracks or imperfections.
This is done with the “ring test”. Tap
the wheel gently near the outer rim with the handle of a screwdriver. You should hear a clear bell-like ring. If a dull thud occurs, do not use the wheel. The wheel may be damaged and could come apart during opera­tion.
Bring the workpiece into the wheel 1. gently, without jarring.
When grinding high speed steels 2. such as drill and tool bits, avoid high temperature buildup as this can affect the temper of the steel.
For small workpieces such as drill 3. bits or chisels, avoid applying pres­sure to the wheel at a high angle that could cause the workpiece to become lodged between the tool rest and the wheel.
Page 5For technical questions, please call 1-800-444-3353.SKU 43533
Page 6
Grinding with the Flex Shaft
MAINTENANCE
Wheel Cover (14)
(37)
Flex Shaft (32)
1. Secure the Flex Shaft (32) to the
Wheel Cover (14). Align and insert the shaft. It can only go in one way.
Tighten the Flex Shaft Connector Nut 2. (37) over the Wheel Cover.
Slip off the Chuck Cover (49).3.
Loosen the Fixing Nut (47) with the 4. Wrench (50).
Insert the Mounted Stone Bit (48) into 5. the Chuck (46) and tighten Fixing Nut.
Slip the Chuck Cover (49) over the 6. Chuck assembly.
Grasp the Flex Shaft handle with one 7. hand, and turn the Grinder ON with the other hand.
CAUTION: Wear ANSI-approved safety
glasses when grinding.
When nished, turn the Grinder OFF 8. and wait for it to stop before setting down the Flex Shaft.
Mounted Stone Bit (48)
Dressing the Grinding Wheel
Note: New wheels frequently are not
true and during operation will often become grooved, glazed (build up), out of round, or misshapen. You will need a grinding wheel dresser for this operation. Dressers are available from Harbor Freight Tools.
Stand to the side of the wheel for this 1. operation.
If the wheel is new let it run for a 2. minute with no load. If the wheel runs straight and true, you will not need to dress it prior to operation. If it does not, proceed with the following instructions.
If you are using a “pistol grip” dresser, 3. grip the handle rmly with one hand
and the arm of the dresser with the other. Allow the wheel to reach full speed. Use the tool rest to support your hand and the dresser, and even­ly apply the dresser to all surfaces of the wheel. The wheel can be dressed in a few minutes.
If you are using an “inline” dresser, 4. hold the handle rmly, put the dresser
on the tool rest so that its wheels can move freely (i.e., the exposed part of the wheel should be facing up). Let the wheel reach full speed and apply the dresser evenly to all surfaces.
Chuck Cover (49)
Chuck (46)
Fixing Nut (47)
Flex Shaft (32)
Wrench (50)
Page 6For technical questions, please call 1-800-444-3353.SKU 43533
Page 7
PARTS LIST
Part Description Q’ty
1 Left-handed Nut 1 2 Polishing Wheel 1 3 Wheel Pushing Ring 4 4 Washer 2 5 Bearing 1 6 Snap Ring 2 7 Rotor 1 8 Armature 1
9 Fan 1 10 Bearing 1 11 Sanding Wheel 1 12 Right Nut 1 13 Shaft Mounting Nut 1 14 Wheel Cover 1 15 Nut 6 16 Bolt 2 17 Wheel Cover 1
Part Description Q’ty
18 Clamp 1 19 Stator 1 20 Clamp 2 21 Wire Cover 2 22 Brush Holder 1 23 Wire Cover 2 24 Brush Screw 2 25 Brush Spring 2 26 Brush 2 27 Motor Housing 1 28 Wheel Cover 1 29 Circuit Board 1 30 Base Holder 1 31 Knob 1 32 Flex Shaft 1 33 Adaptor 1 34 Cord 1
ASSEMBLY DRAWING
1 2 3 4 5 6 7 8 9 10
Part Description Q’ty
35 Spring 1 36 Plug 1 37 Shaft Connector Nut 1 38 Tool Rest 1 39 Flex Shaft Hose 1 40 Spring 1 41 Chuck Cover 1 42 Bearing 1 43 Washer 1 44 Bearing 1 45 Spindle 1 46 Chuck 1 47 Fixing Nut 1 48 Mounted Stone Bit 1 49 Chuck Cover 1 50 Wrench 1 51 Plastic Safety Lens 1
11 12 13
28
29
27
26 25
30
49
24
48
23 22
47
46
21 20
31 32
45
33
44
19
34
18
43
42
14
38
15
39
40
17 16
37
3635
41
51
REV 10c
Page 7For technical questions, please call 1-800-444-3353.SKU 43533
Page 8
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEI­THER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTAL­LATION OF REPLACEMENT PARTS THERETO.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or con­sequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the
complaint must accompany the merchandise. If our inspection veries the defect, we
will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
REV 08j
Page 8For technical questions, please call 1-800-444-3353.SKU 43533
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