Harbor Freight Tools 43430 User Manual

Gravity Feed Spray Gun
®
®
(High Volume - Low Pressure)
43430
ASSEMBLY AND OPERATING
INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www .harborfreight.com
Copyright © 2000 by Harbor Freight Tools®. All rights reserved. No por tion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor F reight Tools.
For technical questions and replacement parts, please call 1-800-444-3353.
Specifications
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Save This Manual
You will need the manual for the safety warnings and precautions, assembly instructions, operating and maintenance procedures, parts list and diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep the manual and invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be f ollowed to re­duce the risk of personal injury and damage to equipment.
Read all instructions before using this tool!
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp or wet locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically powered tools in the presence of flammable gases or liquids.
3. Keep children awa y. Children must nev er be allo w ed in the w ork area. Do not let them handle machines, tools, or extension cords.
4. Store idle equipment. When not in use , tools must be stored in a dry location to inhibit rust. Always lock up tools and keep out of reach of children.
5. Do not force tool. It will do the job better and more safely at the rate for which it was intended. Do not use inappropriate attachments in an attempt to exceed the tool capacity.
6. Use the right tool for the job. Do not attempt to f orce a small tool or attachment to do the work of a larger industrial tool. There are certain applications for which this tool was designed. Do not modify this tool and do not use this tool for a purpose for which it was not intended.
7. Dress properly. Do not wear loose clothing or jewelry. Protective, electrically non­conductive clothes and non-skid footw ear are recommended when working. Wear restrictive hair covering to contain long hair.
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8. Use eye and ear protection. Always wear ANSI approved chemical splash safety goggles.
9. Use breathing protection. Wear an OSHA or NIOSH appro ved dual filter dust mask or respirator mask when working around metal, wood, and chemical dusts and paint mists. Be sure the mask fits. Beards and facial hair may keep masks from sealing properly. Change filters often. Disposable paper masks are not adequate.
10. Do not overreach. Keep proper footing and balance at all times . Do not reach over or across running machines.
11. Maintain tools with care. K eep tools clean f or better and saf er perf ormance. F ollo w instructions for lubricating and changing accessories. Inspect tool cords periodically and, if damaged, have them repaired b y an authorized technician. The handles m ust be kept clean, dry, and free from oil and grease at all times.
12. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are removed from the tool or machine work before using.
13. Stay alert. W atch what y ou are doing, use common sense . Do not operate any tool when you are tired.
14. Check for damaged parts. Before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts; any brok en parts or mounting fixtures; and an y other condition that ma y aff ect proper operation. An y part that is damaged should be properly repaired or replaced by a qualified technician. Do not use the tool if any switch does not turn On and Off properly.
15. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use with this tool. Approved accessories are av ailable from Harbor Freight Tools.
16. Do not operate tool if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate the tool.
17. Avoid Lead-based paints. Before beginning any paint removal process, determine whether the paint contains lead. This can be done by the local health department or paint professional using a paint analyzer to check the lead content of the paint to be removed. Lead-based paint should only be removed by a professional and should not be removed by using a heat gun.
18. Clean sprayer with care. Use nonflammable solvents. Av oid solvents that can be forcibly ejected from the sprayer nozzle and air passages.
19. Do not spray near open flames, pilot lights, stoves, heaters, or any other heat source. Most solvents and coatings are highly flammable, particularly when spraying. The work area must always have adequate ventilation.
20. Do not smoke while spraying. Most solvents and coatings are highly flammable, especially when spraying.
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21. Read all information concerning coating products and cleaning solvents. Chlorinated solvents (e.g., 1-1-1 Trichlorethylene and Methylene Chloride, also known as methyl chloride) can chemically react with aluminum and may explode. Many paint sprayers contain aluminum. If you have any doubt about potential chemical reactions, contact the solvent or coating manuf acturer .
22. Materials used when painting or cleaning may be harmful or fatal if inhaled or swallowed. Use only in an area with adequate ventilation. Use a respirator or mask when painting or using cleaning solvents (see number 9 of this list).
23. Never release the sprayer lid while the cup is pressurized. The paint could b urst out and contaminate your body.
24. Be aware of other people and animals. Do not use the sprayer near children or animals. Keep all visitors away from the work area. Do not let children or visitors handle tools.
25. Industrial applications must follow OSHA requirements.
26. Be aware of air hoses and their connections. Do not trip over hoses. Make sure all connections are tight.
27. Maintenance. F or y our safety, maintenance should be performed regularily by a qualified technician.
Warning: The warnings, cautions, and instructions discussed in this instruction man ual cannot cover all possible conditions and situations that may occur. It must be under­stood by the operator that common sense and caution are factors which cannot be built into this product, b ut m ust be supplied by the operator.
Warning: The brass components of this pr oduct contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety code § 25249.5,
et seq.
)
Unpacking
When unpacking, check to mak e sure that all the parts are included. (See the Parts List and Assembly Drawing at the end of this man ual.) If an y parts are missing or broken, please call Harbor Freight Tools at the number on the cov er of this manual as soon as possible.
Assembly
During the following procedure, refer to the Assembly Drawing on page 10.
1. Before operation, check all spray er seals before connecting to the air supply.
2. Insert the Material Sleeve (8) into the Cup Connector (25).
3. Attach and fully secure the Plastic Cup (9) to the Cup Connector (25).
4. Attach and fully secure the Air Regulator (16) to the Gun Body (26) handle Air Connector (7).
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REV 01/07
5. Connect an air hose to the air compressor air outlet.
6. While holding the open end of the air supply hose, momentarily turn on the compressor air to clean out any debris within the hose.
7. Connect the air supply hose to the Air Regulator on the Sprayer and secure.
8. Tighten the Fluid Nozzle (18) using the Spanner Wrench (12).
9. Clean the sprayer out by flushing with a nonflammable solvent.
Operation
Filling and Adjusting the Air Spray Gun
1. Remove the Plastic Cup Cover (10) and fill the Plastic Cup with the material to be sprayed.
2. Replace and tighten the Cup Cover.
3. Prepare a spraying test area.
4. Turn on the air supply and adjust the Air Regulator (16) on the Gun Body to between 15 and 50 PSI.
5. Point the Air Nozzle in the direction of the spray test area and press the Trigger (4).
6. Adjust the spr a y pattern (horizontal or vertical) by turning the Nozzle (17).
7. Adjust the air-to-material mixture by adjusting the Air Adjusting Valve (15).
8. Adjust the spray width using the Fluid Control Knob (2). Do not unscre w completely.
Paint and Materials Preparation
Verify with the paint or materials supplier the percentage of thinning required for use with a High Volume-Low Pressure (HVLP) Spr ayer. Try thinning a small amount and testing the spray action. Thoroughly mix material before testing.
Rev 04/01
Page 5SKU 43430
Rev 10/00
Viscosity
Viscosity is the technical term used to indicate the liquidity (thickness or thinness) of the material to be sprayed. Viscosity is measured in the number of seconds required for the material to pass through a Viscosimeter. This Sprayer can spray materials with a viscosity ranging from 10, to a maximum of 60. Material with a higher viscosity can be used only with water-soluble products (outdoor and indoor wall applications). Use high quality products. The following table gives some guidelines on thinning.
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T o test the viscosity of a material:
1. Place your finger over a Viscosimeter (not supplied) output hole.
2. Fill the Viscosimeter to the top with the material to be sprayed.
3. While holding the Viscosimeter over the material source can, let go of the output hole and count the number of seconds it takes f or it to empty completely. The number of seconds is the viscosity rating.
Spraying T ec hniques
1. While spraying, move the Air Spray Gun in parallel strokes to the object being painted.
2. Keep the distance from the Air Spray Gun to the object being painted to 4 to 12 inches. This may be slightly different depending on the flow adjustment and the material being sprayed.
3. Release the Trigger (4) at the end of each forward mo v ement; Pull the Trigger again on the return movement.
4. When using a v e rtical pattern, move the Spray Gun in a horizontal motion; With a horizontal pattern, move the Spray Gun in a v ertical motion. The round pattern requires a greater distance from the object being painted.
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REV 08/02
Maintenance
The Air Spray Gun must be throughly cleaned immediately after use. If the paint drys inside the Air Spray Gun, cleaning is much more difficult and it may no longer be possible to use it. While doing this, refer to the Assembly Drawing on the last page.
Warning: Do this pr ocedure in a well ventilated area, a way fr om flames.
To clean the Air Spray Gun:
1. Remove the paint Plastic Cup (9) from the Air Spray Gun.
2. Remove Cup Cover (10) and pour any residual paint into the paint container and seal it.
3. Pour thinner (nonflammable) into the Cup. Or, if w ater-based paint was used, add w ater . Replace Lid.
4. Reattach the Plastic Cup to the Air Spray Gun and shake liquid inside Cup.
5. Turn on the Air Supply and spray the liquid on a piece of scrap material.
6. Repeat this procedure until the spray output is free of paint.
To Clean the Air Nozzle and Paint Needle
This procedure need only be done if the Air Spray Gun becomes clogged. To clean the Nozzle (17) and Paint Needle (32):
1. Unscrew the Air Nozzle (17).
2. Remove the Fluid Nozzle (18).
3. Completely loosen (turn counterclockwise) the Fluid Control Knob (2).
4. Remo ve the Teflon Seal (20) and needle Spring (22).
5. Push out the Paint Needle (32).
Do not use any tools to do this. The needle could be damaged. If the needle does not
come out easily, loosen the Screw for Teflon Seal (20). The Needle Guide Hose can remain inside.
Caution: Materials used when painting or cleaning may be harmful or fatal if inhaled or swallowed. Use only in an area with adequate ventilation. Use a respirator or mask when painting or using cleaning solvents. Do not use around flames.
6. Put all components in a container and clean using the Brush (14) and clean thinner or water. The inside of the Air Spray Gun and Air Hose should also be cleaned.
Note: It is recommended to mount the Nozzle (17) first, then the P aint Needle (32).
7. Place a drop of g rease on the Scre w for Teflon Seal (20). Tighten screw in place. Verify the needle moves freely.
8. When all components are clean and dry, reassembly components in the re verse order (steps 7 through 1).
Page 7SKU 43430
Troubleshooting
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Page 8SKU 43430
Parts List
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NOTE: Some par ts are listed and shown for illustration purposes only and are not available individually as replacement parts.
Page 9SKU 43430
Assembly Drawing
Central Pneumatic
Professional Label
CENTRAL
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUF ACTURER AND/OR DISTRIBUT OR HAS PRO VIDED THE PAR TS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY . NEITHER THE MANUF ACTURER NOR DISTRIBU TOR MAKES ANY REPRESENTATION OR W ARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PR ODUCT OR THAT HE OR SHE IS Q UALI­FIED T O REPLA CE ANY PAR TS OF THE PR ODUCT. IN FACT, THE MANUFA CTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THA T ALL REP AIRS AND PAR TS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS T O THE ORIGINAL PRODUCT OR REPLACEMENT PAR TS THERET O, OR ARISING OUT OF HIS OR HER INST ALLATION OF REPLA CEMENT P AR TS THERET O.
Page 10SKU 43430
WARRANTY
LIMITED 1 YEAR
WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 1 year from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
REV 01/07
Page 11SKU 43430
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