Harbor Freight Tools 37999 Product manual

20 TON SHOP PRESS
37999
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 09g
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
WARNING Read all safety warnings and instructions.
Failure to heed these markings may result in personal injury and/or property damage.
Save all warnings and instructions for future reference.
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if
The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator.
Work area
Keep the work area clean and a. well lit. Cluttered benches and dark
areas increase the risks of electric
shock, re, and injury to persons.
Do not operate the tool in b. explosive atmospheres, such
as in the presence of ammable
liquids, gases, or dust. Air and hydraulic tools create sparks which may ignite the dust or fumes.
Page 2
For technical questions, please call 1-800-444-3353.
SKU 37999
Personal safety
Stay alert. Watch what you are a. doing and use common sense when operating the tool. Do not use the tool while tired or under
the inuence of drugs, alcohol, or
medication. A moment of inattention while operating the tool increases the
risk of injury to persons.
Dress properly. Do not wear loose b. clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair increases the risk of injury to persons
as a result of being caught in moving parts.
Do not overreach. Keep proper c. footing and balance at all times.
Proper footing and balance enables better control of the tool in unexpected situations.
Use safety equipment.d. Wear heavy-duty work gloves during use. Non-skid safety shoes and a hard hat must be used for the applicable conditions.
Store the tool when it is idle out b. of reach of children and other untrained persons. A tool is
dangerous in the hands of untrained users.
Check for misalignment or binding c. of moving parts, breakage of parts, and any other condition that affects the tool’s operation.
If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
Use only accessories that are d.
identied by the manufacturer for the specic tool model. Use of an
accessory not intended for use with
the specic tool model, increases the risk of injury to persons.
Service
Tool service must be performed a.
only by qualied repair personnel.
When servicing a tool, use only b. identical replacement parts. Use only authorized parts.
Always wear eye protection.e. Wear
ANSI-approved safety goggles, heavy-duty work gloves, and steel­toe work boots during set up and/or use.
Tool use and care
Do not force the tool.a. Use the
correct tool for the application. The
correct tool will do the job better and
safer at the rate for which the tool is designed.
SKU 37999
For technical questions, please call 1-800-444-3353.
Use only the lubricants supplied c.
with the tool or specied by the
manufacturer.
Specic Safety Rules
Maintain labels and nameplates 1. on the Shop Press. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Keep hands away from arbor plates 2. and press rod during use.
Page 3
Do not move workpiece while 3. compressed.
Release load before service or 4. maintenance.
the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may
create a risk of injury.
Bolt to oor before use.5.
Keep area under arbor plates clear. 6. If arbor plates rest on obstruction (i.e., bolt, debris, etc.), it creates an uneven press, causing excess stress and possible breakage.
Do not stand directly in front of the 7. press when loaded. Do not leave the press unattended when loaded.
Avoid off-center loads. Do not 8. operate if workpiece tilts or binds during compression.
STOP and release compression 9. if you suspect imminent structural failure. If safe, inspect thoroughly and reposition before proceeding.
Do not compress springs or other 10.
elastic objects. They could disengage
hazardously.
Keep bystanders out of work area.11.
Only use with accessories rated to 16. handle the forces exerted by this tool during operation. Other accessories not designed for the forces generated may break and forcefully launch pieces.
Use only with bottle jack provided,17.
Industrial applications must follow 18. OSHA requirements.
This product is not a toy. Keep it out 19. of reach of children.
The warnings, precautions, 20. and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
20 Ton Limit. Do not operate the 12.
hydraulic jack beyond rated capacity.
Inspect before every use; do not use 13. if parts are loose or damaged.
Jack service must be performed 14.
only by qualied repair personnel.
Service or maintenance performed by
unqualied personnel could result in a risk of injury.
When servicing a jack, use only 15.
identical replacement parts - refer to
attached, product-specic parts list
and diagram. Follow instructions in
Page 4
For technical questions, please call 1-800-444-3353.
SAVE THESE
INSTRUCTIONS.
SKU 37999
SPECIFICATIONS
OPERATING INSTRUCTIONS
Maximum Capacity
Oil Type Hydraulic Jack Oil
20 Tons
(40,000 pounds)
Note: For additional information regarding
the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
Unpacking
When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.
Components
Bottle Jack (1)
Press Rod (24)
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired.
Assembly
Using the Components photo (left) 1. and the Parts List and Diagram near the end of the manual, lay out and identify all pieces before assembly.
Note: All threaded ends of the fasteners
should face the interior of the press or the back of the press, with the bolt­heads on the outside or front of the press.
Uprights (18)
Arbor Plates (20)
Press Apron (12)
Figure 1
SKU 37999
Have someone help you hold pieces in place during assembly.
Finger tighten all nuts in step 2. Then
adjust the unit so that it is square,
and tighten all nuts and bolts before
bolting to the oor.
Finger tighten all nuts for the remainder of the assembly. Then
adjust the unit so that it is square
and the Press Rod (24) has smooth vertical travel. Securely tighten all nuts and bolts.
For technical questions, please call 1-800-444-3353.
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