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SPOTLIGHT
®
1,000,000 CANDLE POWER
03358
ASSEMBLY & OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd. / Camarillo, CA 93011
Copyright 2002 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight T ools.
For Technical questions and replacement parts, please call 1-800-444-3353.
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THANK YOU for choosing a HARBOR FREIGHT T OOLS product. For future reference, please complete the
owner’s record belo w:
Model__________ Serial No.___________ Purchase Date______________
SA VE THE RECEIPT , WARRANTY AND THESE INSTRUCTIONS . It is important that you read the entire
manual to become familiar with the unit BEFORE you begin assemb ly.
Technical Specifications
T ool Name: Spotlight, 1,000,000 Candle P ower
Item Number: 03358
Housing Diameter: 6"
Battery: 6 VDC (5AH U .L. Listed)
Lens Adapter: 5"
Lens Construction: 3/16" Glass
Candle Power 1,000,000
Light Source: Quartz Halogen Bulb (115W)
Handle: 4" Pistol Grip
T rigger: Squeeze T ype with T rigger Hold
Po wer Adapter: 120 VAC / 60 Hz<-> 6 VDC
Charger: U.L. Listed
Car Adapter: Lighter Type with 5-1/2' Cord
T ool Weight: 3 LBS.
Warning: The warnings, cautions and instructions discussed in this instruction manual cannot cover all
possible conditions and situations that may occur . It must be under stood by the operator that COMMON
SENSE AND CAUTION ARE F A CTORS WHICH CANNO T BE BUIL T INT O THIS PRODUCT , BUT MUST BE
SUPPLIED BY THE OPERA T OR.
The Operator
PLEASE REMEMBER:
Never look directly into the Spotlight.
Avoid touching the Lens as it may become hot during operation.
Do not dissassemble the Battery or remove any parts from the Battery and surrounding connections.
Do not allow the Spotlight to be exposed to fire or high heat as this ma y result in an explosion.
Grounding/V oltage Warning
Common household current is 110-120 volts. As long as the outlet used with the tool is rated from 110-120V
there will be no complications using it with household receptacles. Plug the P ower Adapter into a 110-120V
properly grounded outlet protected by a 15-amp, dual element time dela y or circuit breaker .
NEVER try to plug a 110-120V tool into a 220-240V circuit or serious complications and possible injury to the
operator may occur . The plugs hav e different shapes to pre v ent this .
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Assembly
Your Spotlight comes completely assembled.
When unpacking your Spotlight, check to mak e sure that all the parts are included. If an y parts are missing or
broken, please call HARBOR FREIGHT T OOLS at 1-800-444-3353.
Operation
To assist you with operating your Spotlight, please refer to Figure 1 and Figure 2 on page 4 and to the P arts List
and Assembly Diagram located on page 5.
Charging
Your Spotlight Battery (#9) is rechargeable. It can be charged by either using the P ower Adapter (#17) or the
Car Adapter (#16).
To recharge your Battery (#9) using the AC/DC Adapter (#17):
Step 1) Insert the cord end of the Power Adapter (#17) into the outlet on the back of the Spotlight.
Plug the Pow er Adapter (#17) into an electrical outlet.
Step 2) The red light on the side of the Housing (#1) will light, indicating that the unit is properly plugged in.
For the initial charge of the Spotlight, leav e the P ower Adapter (#17) plugged in f or between 12 and 14 hours
until the Spotlight is fully charged. The red light will shut off automatically when the battery is fully charged.
Subsequent charges of the Battery will take approximately 8 to 10 hours.
Important: Always unplug the Power Adapter (#17) fr om the Spotlight after the Spotlight is charged. The
Spotlight will not function properly if the P ower Adapter is plugged into the Spotlight.
Note: After each use of the Spotlight, always fully recharge the battery.
Note: This unit is equipped with an automatic shutoff. If the Battery’ s power is running lo w, the
unit will automatically stop operating to protect the battery . Charge the battery immediately.
To recharge your Battery (#9) using the Car Adapter (#16)
Step 1) Insert the cord end of the Car Adapter (#16) into the outlet on the back of the Spotlight. Plug
the plug end of the Car Adapter (#16) into your car’ s lighter.
For the initial charge, the Spotlight must be charged f or between 9 and 12 hours . The red light will shut off
automatically when the battery is fully charged. Subsequent charges of the Battery will take approximately 5 to
8 hours.
Note: When charging the Spotlight, only place the Spotlight on a non-flammable surf ace.
Important: Always unplug the Car Adapter (#16) from the Spotlight after the Spotlight is charged. The
Spotlight will not function properly if the Car Adapter is plugged into the Spotlight.
Tripod Adapter
Step 1) Your Spotlight can be mounted onto a tripod or workstand (neither is included). At the bottom
of the Trigger Grip Handle there is a Tripod Adapter (#13). Thread the tripod or workstand into this Tripod Adapter.
On/Off with Locking Trigger Hold
Your Spotlight is equipped with a Trigger Hold to allow you to have the Spotlight on while leaving your hands
free for work.
Step 1) T o turn on your Spotlight, press do wn on the Trigger (#11). To lock on the Spotlight for an extended
amount of time, activate the Loc king Trigger Hold (#10). Push in on the Locking Trigger Hold button while the
Trigger is depressed. The Spotlight will stay on until the Loc king Trigger Hold button on the other side of the
handle is pushed in.
If there is any question about a condition being safe or unsafe, do not operate the tool.
Replacing Battery: When the Battery (#9) is dead, it can be easily replaced. To replace battery , slide off
Battery Cover (#15) and pull out Battery . Remov e red and b lack wire connections from the old battery. Attach
these two wire connections to the new replacement battery .
NOTE: Mak e sure red battery wire connects to red battery terminal and black battery wire connects to black
battery terminal.
Carefully slide the new Battery into Housing (#1), making sure that the wires are not damaged. Slide Battery
Cover (#15) back into place.
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REV 06/03 REV 06/04
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Red Charging Light
Cushion Grip
(#14)
Hanging Strap
(#12)
T ripod Adapter
(#14)
T rigger (#11)
Locking T rigger
Hold (#10)
Battery (#9)
Figure 2
Figure 1
Battery Cover
(#15)
Warning - Battery Disposal
The Spotlight is powered by a battery which will have a long lif e span. When the battery is no longer
functioning, it should be removed from the Spotlight and properly recycled. Many states require
recycling. Contact your local solid waste authority for information on recycling.
Before disposing of the battery , wrap e xposed terminals with heavy tape to prevent a shorting condition,
which could cause fire and/or injury .
NEVER EXPOSE THE BA TTERY TO HIGH HEA T OR FIRE; BA TTERY MA Y EXPLODE UNDER THESE
CONDITIONS.
PLEASE READ THE FOLLO WING CAREFULL Y
THE MANUF ACTURER AND/OR DISTRIBUT OR HAS PRO VIDED THE P ARTS DIA GRAM IN THIS MANUAL
AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY
REPRESENT ATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QU ALIFIED TO
MAKE ANY REP AIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLA CE ANY P AR TS
OF THE PRODUCT . IN F ACT, THE MANUF A CTURER AND/OR DISTRIBUT OR EXPRESSL Y STA TES THA T
ALL REP AIRS AND P ARTS REPLA CEMENTS SHOULD BE UNDERT AKEN BY CERTIFIED AND LICENSED
TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING
OUT OF HIS OR HER REP AIRS T O THE ORIGINAL PR ODUCT OR REPLACEMENT P AR TS THERET O, OR
ARISING OUT OF HIS OR HER INST ALLA TION OF REPLA CEMENT P ARTS THERETO .
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REPLACING THE BULB
Step 1:
Take away the pin on
the back of the reflector .
Step 2:
T ake out the old b ulb with
cord.
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Step 3:
Pull out the old bulb from the
cord connection. Replace
with the new bulb and
cord connection and
reassemble by reversing
the steps shown above.
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Note: Some parts are listed and shown for illustration purposes only and are not available
individually as replacement parts.
Parts Diagram
Parts List
CUSHION GRIP
REV 04/03#03358 Page 6
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