Harbor Freight Tools 32888 Product manual

Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
REV 15c
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Email our technical support at: productsupport@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2009 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
Table of Contents
Safety ......................................................... 2
Setup .......................................................... 4
Operation .................................................... 5
SAFETY OPERATION MAINTENANCESETUP
Maintenance ............................................... 2
Parts List and Diagram ............................... 7
Warranty .................................................... 12
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INFORMATION
Read all safety warnings and all instructions.
Failure to heed these markings may result in personal injury and/or property damage.
1. Attach pipe bender securely to solid, flat and level surface that can support weight of pipe bender and pipe, with enough clearance for movement of pipe. Do not lay pipe bender on its side. The hydraulic ram may leak or not function properly.
2. Keep hands away from ram, pipe and rollers during use.
3. To prevent injury from burns, do
not apply heat to pipe.
4. Use only on free standing pipe. Do not use on pipe that is part of an assembly or that is installed into a structure.
5. Study, understand, and follow all instructions before operating this device.
9. Wear ANSI-approved safety goggles, heavy-duty work gloves, and steel-toe work boots during set up and/or use.
10. Keep bystanders out of work area.
11. Do not leave the pipe bender unattended when loaded.
12. Do not adjust safety valve.
13. Inspect before every use; do not use if parts are loose, damaged.
14. Ram service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
6. Keep rollers clean. If pipe rests on obstruction, it creates an uneven surface, causing excess stress and possible breakage.
7. Do not use on painted pipe or pipe that has debris on it.
8. STOP and release compression if you suspect imminent structural failure. If safe, inspect thoroughly and reposition pipe before proceeding.
Page 2 For technical questions, please call 1-888-866-5797. Item 32888
15. When servicing a ram, use only identical replacement parts . Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury.
16. No alterations shall be made to this product.
17. Only use with accessories rated to handle the forces exerted by this tool during operation. Other accessories not designed for the forces generated may break and forcefully launch pieces.
18. Use only with included ram.
19. Industrial applications must follow OSHA requirements.
20. This product is not a toy. Keep it out of reach of children.
21. Maintain labels and nameplates. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
23. WARNING: The brass components of this product contain lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
24. WARNING: This product contains di (2-ethylhexyl) phthalate (DEHP), a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
SAFETYOPERATIONMAINTENANCE SETUP
22. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS.
Specifications
Maximum Capacity
Pipe Type Schedule 40 or 80 malleable steel pipe
IMPORTANT! Before first use:
Check hydraulic fluid level and fill to 1/4″ below the
fill port as needed - see instructions on page 5. Thoroughly test the Ram for proper operation. If it does not work properly, bleed air from its hydraulic system - see instructions on page 5.
6 Tons
(12,000 lb)
Page 3For technical questions, please call 1-888-866-5797.Item 32888
Setup - Before Use:
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
SAFETY OPERATION MAINTENANCESETUP
Note: For additional information regarding the parts listed in the following pages,
refer to Parts List and Assembly Diagram on page 10.
Functions
R-Pin
Roller
Cotter
Pin
2"
1-1/2"
1-1/4"
1"
3/4"
(on back)
1/2"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
Piston
Ram
Handle
Mounting
Hole
Release
Valve
Fill Plug
(on back)
Ram
Fulcrum
Mounting
Hole
Figure A
Mounting
WARNING! Attach Pipe Bender securely to solid and level surface that can support weight of Pipe Bender and pipe, with enough clearance for movement of pipe. Do not lay pipe bender on its side. The hydraulic ram may leak and not function properly.
Note: Verify that mounting surface has no hidden
components before drilling or driving bolts.
1. Use base to mark mounting holes on mounting surface.
Page 4 For technical questions, please call 1-888-866-5797. Item 32888
2. Mount base to mounting surface using appropriate hardware.
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