Harbor Freight Tools 32650 User Manual
1/2” BENCH TOP
SHAPER/ROUTER
Model
32650
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright© 1998 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 10e
CONTENTS
IMPORTANT SAFETY
INFORMATION .................................3
GENERAL OPERATING
INSTRUCTIONS ................................. 18
SHAPING AND ROUTING
TECHNIQUES ..................................... 18
GENERAL TOOL SAFETY WARNINGS . 3
GROUNDING INSTRUCTIONS ..........5
110-120 V~ GROUNDED TOOLS:
TOOLS WITH THREE PRONG PLUGS 5
SHAPER SAFETY WARNINGS .............. 5
SPECIFICATIONS ...............................8
UNPACKING .......................................8
COMPONENTS ....................................... 8
INSTRUCTIONS FOR PUTTING
INTO USE .........................................9
ASSEMBLY/MOUNTING ......................... 9
MOUNTING .............................................. 9
INSTALLING THE HEIGHT KNOB ......... 9
OPERATING INSTRUCTIONS .........10
MAINTENANCE AND SERVICING ...20
CLEANING, MAINTENANCE, AND
LUBRICATION .................................... 20
CARBON BRUSH REPLACEMENT ..... 21
TROUBLESHOOTING ........................... 22
PARTS LIST ......................................24
ASSEMBLY DIAGRAM .....................25
LIMITED 1 YEAR / 90 DAY
WARRANTY ...................................26
TOOL SET UP ....................................... 10
ADJUSTING THE MAIN SPINDLE
HEIGHT ............................................... 10
REMOVING OR INSTALLING THE
SHAPER SPINDLE ..............................11
TABLE INSERT ..................................... 12
INSTALLING SHAPER BITS ................. 12
INSTALLING ROUTER BITS ................ 13
GUARD AND GUIDE LOCATIONS ....... 14
FENCE ................................................... 14
RING GUARD ........................................ 15
CHIP DISCHARGE CHUTE ................... 15
RADIUS PIN .......................................... 16
MITER GAUGE ...................................... 16
SWITCH AND KEY ................................ 17
WORK PIECE AND WORK AREA
SET UP ............................................... 17
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Page 2 For technical questions, please call 1-800-444-3353. SKU 32650
SAVE THIS MANUAL
Keep this manual for the safety warnings
and precautions, assembly, operating,
inspection, maintenance and cleaning
procedures. Write the product’s serial number
in the back of the manual near the assembly
diagram (or month and year of purchase if
product has no number). Keep this manual
and the receipt in a safe and dry place for
future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and
all other information provided with
this product:
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that follow
this symbol to avoid possible
injury or death.
DANGER indicates a
hazardous situation
which, if not avoided, will result
in death or serious injury.
WARNING indicates a
hazardous situation
which, if not avoided, could
result in death or serious injury.
NOTICE is used to
address practices not
related to personal injury.
CAUTION, without the
safety alert symbol, is
used to address practices not
related to personal injury.
General Tool Safety Warnings
WARNING Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result
in electric shock, re and/or serious
injury.
Save all warnings and instructions
for future reference.
KEEP GUARDS IN PLACE and in 1.
working order.
REMOVE ADJUSTING KEYS AND 2.
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches
are removed from tool before turning it
on.
KEEP WORK AREA CLEAN. Cluttered 3.
areas and benches invite accidents.
DON’T USE IN DANGEROUS 4.
ENVIRONMENT. Don’t use power tools
in damp or wet locations, or expose them
to rain. Keep work area well lighted.
KEEP CHILDREN AWAY. All visitors 5.
should be kept safe distance from work
area.
REV 10e
CAUTION, used with
the safety alert
symbol, indicates a hazardous
situation which, if not avoided,
could result in minor or moderate
injury.
MAKE WORKSHOP KID PROOF 6.
with padlocks, master switches, or by
removing starter keys.
DON’T FORCE TOOL. It will do the job 7.
better and safer at the rate for which it
was designed.
Page 3For technical questions, please call 1-800-444-3353.SKU 32650
USE RIGHT TOOL. Don’t force tool or 8.
attachment to do a job for which it was
not designed.
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
TABLE A
DON’T OVERREACH. Keep proper 13.
footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep 14.
tools sharp and clean for best and safest
performance. Follow instructions for
lubricating and changing accessories.
DISCONNECT TOOLS before servicing; 15.
when changing accessories, such as
blades, bits, cutters, and the like.
REDUCE THE RISK OF 16.
UNINTENTIONAL STARTING. Make
sure switch is in off position before
plugging in.
USE PROPER EXTENSION CORD. 9.
Make sure your extension cord is in good
condition. When using an extension
cord, be sure to use one heavy enough
Consult the owner’s manual for
recommended accessories. The use of
improper accessories may cause risk of
injury to persons.
to carry the current your product will
USE RECOMMENDED ACCESSORIES. 17.
draw. An undersized cord will cause a
drop in line voltage resulting in loss of
power and overheating. Table A shows
the correct size to use depending on
NEVER STAND ON TOOL. Serious 18.
injury could occur if the tool is tipped
or if the cutting tool is unintentionally
contacted.
cord length and nameplate ampere
rating. If in doubt, use the next heavier
gauge. The smaller the gauge number,
the heavier the cord.
CHECK DAMAGED PARTS. Before 19.
further use of the tool, a guard or other
part that is damaged should be carefully
checked to determine that it will operate
WEAR PROPER APPAREL. Do not wear 10.
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Nonslip footwear
is recommended. Wear protective hair
covering to contain long hair.
properly and perform its intended
function – check for alignment of moving
parts, binding of moving parts, breakage
of parts, mounting, and any other
conditions that may affect its operation.
A guard or other part that is damaged
should be properly repaired or replaced.
ALWAYS USE SAFETY GLASSES. Also 11.
use face or dust mask if cutting operation
is dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT
DIRECTION OF FEED. Feed work into 20.
a blade or cutter against the direction of
rotation of the blade or cutter only.
safety glasses.
NEVER LEAVE TOOL RUNNING 21.
SECURE WORK. Use clamps or a vise 12.
to hold work when practical. It’s safer
than using your hand and it frees both
UNATTENDED. TURN POWER OFF.
Don’t leave tool until it comes to a
complete stop.
hands to operate tool.
REV 10e
Page 4 For technical questions, please call 1-800-444-3353. SKU 32650
GROUNDING INSTRUCTIONS
TO PREVENT
ELECTRIC SHOCK
AND DEATH FROM INCORRECT
GROUNDING WIRE
CONNECTION
READ AND FOLLOW THESE
INSTRUCTIONS:
3-pole receptacles that accept the tool’s
plug.
Repair or replace damaged or worn cord 6.
immediately.
110-120 V~ Grounded Tools: Tools
with Three Prong Plugs
In the event of a malfunction or 1.
breakdown, grounding provides a path
of least resistance for electric current
to reduce the risk of electric shock.
This tool is equipped with an electric
cord having an equipment-grounding
conductor and a grounding plug. The
plug must be plugged into a matching
outlet that is properly installed and
grounded in accordance with all local
codes and ordinances.
Do not modify the plug provided – if it will 2.
not t the outlet, have the proper outlet
installed by a qualied electrician.
Improper connection of the equipment-3.
grounding conductor can result in a risk
of electric shock. The conductor with
insulation having an outer surface that
is green with or without yellow stripes is
the equipment-grounding conductor. If
repair or replacement of the electric cord
or plug is necessary, do not connect the
equipment-grounding conductor to a live
terminal.
Grounding
Pin
125 V~ 3-Prong Plug and Outlet
(for up to 125 V~ and up to 15 A)
This tool is intended for use on a circuit 7.
that has an outlet that looks like the one
illustrated above in 125 V~ 3-Prong
Plug and Outlet. The tool has a
grounding plug that looks like the plug
illustrated above in 125 V~ 3-Prong
Plug and Outlet.
The outlet must be properly installed and 8.
grounded in accordance with all codes
and ordinances.
Do not use an adapter to connect this 9.
tool to a different outlet.
Shaper Safety Warnings
For Your Own Safety Read Instruction
Manual Before Operating Shaper
Wear eye protection.1.
Be sure keyed washer is directly under 2.
spindle nut and spindle nut is tight.
Check with a qualied electrician or 4.
service personnel if the grounding
instructions are not completely
understood, or if in doubt as to whether
the tool is properly grounded.
Use only 3-wire extension cords that 5.
have 3-prong grounding plugs and
REV 10e
Feed work piece against rotation of 3.
cutter.
Do not use awkward hand positions.4.
Keep ngers away from revolving cutter 5.
– use xtures when necessary.
Page 5For technical questions, please call 1-800-444-3353.SKU 32650
Use overhead guard when fence is not in 6.
place.
DO NOT OPERATE WITH ANY 7.
GUARD DISABLED, DAMAGED, OR
REMOVED. Moving guards must
move freely and close instantly.
The use of accessories or attachments 8.
not recommended by the manufacturer
may result in a risk of injury to persons.
When servicing use only identical 9.
replacement parts.
Only use safety equipment that has been 10.
approved by an appropriate standards
agency. Unapproved safety equipment
may not provide adequate protection.
Eye protection must be ANSI-approved
and breathing protection must be
NIOSH-approved for the specic hazards
in the work area.
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to
these chemicals: work in a well ventilated
area, and work with approved safety
equipment, such as those dust masks
that are specially designed to lter out
microscopic particles. (California Health
& Safety Code § 25249.5, et seq.)
WARNING: Handling the cord on this 16.
product will expose you to lead, a
chemical known to the State of California
to cause cancer, and birth defects or
other reproductive harm. Wash hands
after handling. (California Health &
Safety Code § 25249.5, et seq.)
Industrial applications must follow OSHA 11.
guidelines.
Maintain labels and nameplates on 12.
the tool. These carry important safety
information. If unreadable or missing,
contact Harbor Freight Tools for a
replacement.
Avoid unintentional starting. Prepare to 13.
The warnings, precautions, and 17.
instructions discussed in this instruction
manual cannot cover all possible
conditions and situations that may occur.
It must be understood by the operator
that common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
begin work before turning on the tool.
Vibration Safety
People with pacemakers should 14.
consult their physician(s) before use.
Electromagnetic elds in close proximity
to heart pacemaker could cause
pacemaker interference or pacemaker
failure.
This tool vibrates during use. Repeated
or long-term exposure to vibration may
cause temporary or permanent physical
injury, particularly to the hands, arms
and shoulders. To reduce the risk of
vibration-related injury:
WARNING: Some dust created by power 15.
sanding, sawing, grinding, drilling, and
other construction activities, contains
chemicals known [to the State of
California] to cause cancer, birth defects
or other reproductive harm. Some
examples of these chemicals are:
Anyone using vibrating tools regularly 1.
or for an extended period should rst
be examined by a doctor and then have
regular medical check-ups to ensure
medical problems are not being caused
or worsened from use. Pregnant
REV 10e
Page 6 For technical questions, please call 1-800-444-3353. SKU 32650
women or people who have impaired
blood circulation to the hand, past hand
injuries, nervous system disorders,
diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical
or physical symptoms related to vibration
(such as tingling, numbness, and white
or blue ngers), seek medical advice as
soon as possible.
Do not smoke during use. Nicotine 2.
reduces the blood supply to the hands
and ngers, increasing the risk of
vibration-related injury.
Wear suitable gloves to reduce the 3.
vibration effects on the user.
Use tools with the lowest vibration when 4.
there is a choice between different
processes.
Include vibration-free periods each day 5.
of work.
Grip tool as lightly as possible (while still 6.
keeping safe control of it). Let the tool
do the work.
To reduce vibration, maintain the tool 7.
as explained in this manual. If any
abnormal vibration occurs, stop use
immediately.
SAVE THESE
INSTRUCTIONS.
REV 10e
Page 7For technical questions, please call 1-800-444-3353.SKU 32650
SPECIFICATIONS
Components
Electrical Input 120 V~, 60 Hz, 7/8 HP
Motor No Load Speed 11,500 RPM
Max. Accessory
Diameter
Shank Diameter
Table Top 11-3/4” x 9-3/4” surface
2”
Router: 1/4”
Shaper: 1/2”
UNPACKING
When unpacking, make sure that the
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at 1-800-444-3353 as soon as
possible.
Table Top
(7)
Chip Discharge Chute (9)
Ring Guard (11)Fence Assembly (2)
Miter
Gauge
Assembly
(1)
Switch
(27a)
Base (25)
Router Collet Nut (51)
Nut (56)
Switch Key (27b)
Carbon
Brushes
(3b)
Shaper
Spindle
(47)
Spindle Wrench (54)
Double Ended Wrench (55)
Figure 1
Router Bit
Collet (50)
Radius Pin (6)
Collar (53)
Washer (13)
Table Insert (8)
Belt (34)
Nut (49)
Keyed Washer (48)
REV 10e
Page 8 For technical questions, please call 1-800-444-3353. SKU 32650
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