Harbor Freight Tools 2485 User Manual
BELT SANDER - 1 X 30 INCHES
Model
02485
®
ASSEMBLY AND OPERATION INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND
ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Copyright© 2002, 2007 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form without
the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 01/07
SPECIFICATIONS
Power Consumption 120 V~, 60 Hz, 3 A
Motor 1/3 HP, 3400 RPM
Line Cord 6’, 3-prong grounded plug, UL listed
Table Size 5-1/16” (W) x 5-1/8” (L)
Table Tilt 0 ~ 45°
Belt Size 1” (W) x 30” (dia.)
Overall Dimensions 11-1/8” (L) x 9” (W) x 13-1/2” (H)
Vacuum Chute 1-3/4” (dia.)
Weight 13.3 lb.
Save This Manual
You will need this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your
invoice with this manual. Write the invoice number on the inside of the front cover. Write the
product’s serial number in the back of the manual near the assembly diagram, or write month
and year of purchase if product has no number. Keep this manual and invoice in a safe and
dry place for future reference.
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GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Dis-
tractions can cause you to lose control. Protect others in the work area from debris
such as chips and sparks. Provide barriers or shields as needed.
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ELECTRICAL SAFETY
Grounded tools must be plugged into an outlet properly installed and grounded
in accordance with all codes and ordinances. Never remove the grounding prong
REV 04/05
For technical questions, please call 1-800-444-3353.
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or modify the plug in any way. Do not use any adapter plugs. Check with a quali-
fied electrician if you are in doubt as to whether the outlet is properly grounded.
If the tools should electrically malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user.
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Double insulated tools are equipped with a polarized plug (one blade is wider
than the other). This plug will fit in a polarized outlet only one way. If the plug
does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install a polarized outlet. Do not change the plug in any
way. Double insulation eliminates the need for the three wire grounded power cord
and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and
refrigerators. There is an increased risk of electric shock if your body is grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
Do not abuse the Power Cord. Never use the Power Cord to carry the tools or pull
the Plug from an outlet. Keep the Power Cord away from heat, oil, sharp edges,
or moving parts. Replace damaged Power Cords immediately. Damaged Power
Cords increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord marked
“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the risk
of electric shock.
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PERSONAL SAFETY
Stay alert. Watch what you are doing, and use common sense when operating a
power tool. Do not use a power tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating power tools may
result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
Avoid accidental starting. Be sure the Power Switch is off before plugging in.
Carrying power tools with your finger on the Power Switch, or plugging in power tools
with the Power Switch on, invites accidents.
Remove adjusting keys or wrenches before turning the power tool on. A wrench
or a key that is left attached to a rotating part of the power tool may result in personal
injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the power tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, nonskid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions. Always
For technical questions, please call 1-800-444-3353.
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wear ANSI-approved safety goggles and a dust mask/respirator when using or perform-
ing maintenance on this tool.
TOOL USE AND CARE
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Use clamps (not included) or other practical ways to secure and support the
workpiece to a stable platform. Holding the work by hand or against your body is
unstable and may lead to loss of control.
Do not force the tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed. Do not force the tool
and do not use the tool for a purpose for which it is not intended.
Do not use the power tool if the Power Switch does not turn it on or off. Any tool
that cannot be controlled with the Power Switch is dangerous and must be replaced.
Disconnect the Power Cord Plug from the power source before making any ad-
justments, changing accessories, or storing the tool. Such preventive safety mea-
sures reduce the risk of starting the tool accidentally. Always unplug the tool from
its electrical outlet before performing any inspection, maintenance, or cleaning
procedures.
Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with a sharp cutting edge are less likely to bind and are easier to control. Do not
use a damaged tool. Tag damaged tools “Do not use” until repaired.
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Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may become hazardous when used on
another tool.
SERVICE
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions
in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of
unauthorized parts or failure to follow maintenance instructions may create a risk of
electric shock or injury.
SPECIFIC SAFETY RULES
Support workpiece with worktable.
For technical questions, please call 1-800-444-3353.
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Maintain 1/16” maximum clearance between table and sanding belt or disc.
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Avoid kickback by sanding in accordance with the direction arrows. Sanding belt
is designed to rotate down towards the table.
Maintain labels and nameplates on the tool. These carry important information. If
unreadable or missing, contact Harbor Freight Tools for a replacement.
Avoid unintentional starting. Make sure you are prepared to begin work before turn-
ing on the tool.
Always keep the extension cord away from moving parts on the tool.
People with pacemakers should consult their physician(s) before using this
product. Electromagnetic fields in close proximity to a heart pacemaker could cause
interference to or failure of the pacemaker. In addition, people with pacemakers should
adhere to the following:
• Avoid operating power tools alone.
• Don’t use a power tool with the power switch locked on.
• If powered via a power cord be certain that the tool is properly grounded. A ground
fault interrupt (GFCI) system is also a good precaution. This inexpensive device is a
good safety measure because it prevents a sustained electrical shock.
• Properly maintain and inspect all tools before use to avoid electrical shock.
Never leave the tool unattended when it is plugged into an electrical outlet. Turn
off the tool, and unplug it from its electrical outlet before leaving. Do not leave tool until
it comes to a complete stop.
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Warning: The warnings, cautions, and instructions discussed in this instruction manual can-
Never run the Belt Sander without the spark cover properly installed.
Take caution as some woods contain preservatives such as copper chromium
arsenate (CCA) which can be toxic. When sanding these materials extra care should
be taken to avoid inhalation and minimize skin contact.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities, contains chemicals known [to the State of Califor-
nia] to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
Lead from lead-based paints
Crystalline silica from bricks and cement or other masonry products
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially de-
signed to filter out microscopic particles. (California Health & Safety Code § 25249.5,
et seq.)
not cover all possible conditions and situations that may occur. It must be understood
by the operator that common sense and caution are factors which cannot be built into
this product, but must be supplied by the operator.
For technical questions, please call 1-800-444-3353.
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