Harbor Freight Tools 20 ton Industrial Hydraulic Shop Press Product manual

20 TON SHOP PRESS
WITH OIL FILTER CRUSHER
65330
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operating, inspection, maintenance and cleaning pro­cedures. Write the product’s serial number in the back of the manual (or month and year of purchase if product has no num­ber). Keep this manual and the receipt in a safe and dry place for future reference.
SAFETY ALERT SYMBOL AND
SIGNAL WORDS
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
IMPORTANT SAFETY
INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A
RISK OF INJURY TO PERSONS
WARNING – When using shop equipment,
basic precautions should always be followed, including the following:
Work area
Do not install this Shop Press on any a. asphalt or wood surface. Make sure
the Press is rmly secured to a dry, oil/grease free, at, level, concrete
surface capable of supporting the weight of the Press, the workpiece being pressed, and any additional tools and equipment. Do not install the Press on expansion seams or on cracked, defective concrete.
Keep the work area clean and well b. lighted. Cluttered benches and dark areas increase the risks of injury to persons.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
SKU 65330 For technical questions, please call 1-800-444-3353. Page 2
Do not operate the Shop Press in ex-c. plosive atmospheres, such as in the
presence of ammable liquids, gases,
or dust. The Press is able to create sparks resulting in the ignition of the dust or fumes.
Keep bystanders, children, and visi-d. tors away while operating the Shop Press. Distractions are able to result in the loss of control of the tool.
Personal safety
Never exceed the recommended a. 110 to 120 PSI working pressure and 20 ton pressing capacity for this Shop
Press. This Press will do the job bet­ter and safer at the PSI and pressing capacity for which it was designed.
Never leave a compressed workpiece g. unattended. Whenever a workpiece is compressed, there is a very large amount of force that has been stored in the workpiece which must be con­trolled until the Press Head or Filter Crushing Head is relaxed.
Always release a load from the Shop h. Press, and disconnect the unit from its air supply source before perform­ing any services or maintenance on the unit.
Make sure to read and understand all b. instructions and safety precautions as outlined in the manufacturer’s service manual for the workpiece you are pressing. Always use the manufac­turer’s recommended pressing points, minimum/maximum pressing force required, etc., for the workpiece you are pressing.
Prior to using the Shop Press, make c. sure tool trays, stands, and all other tools and equipment are removed from the Working Bed.
Always keep your hands and ngers d. safety away from the Press Head and Filter Crushing Head during the pressing process.
Never attempt to remove a workpiece e. stuck in the moving parts of the Shop Press while it is connected to its air supply source.
Once contact between the Press f. Head or Filter Crushing Head and the workpiece has been made, step away as far as possible and continue to slowly apply pressure until the proce­dure is completed.
Stay alert. Watch what you are doing i. and use common sense when operat­ing the Shop Press. Do not use the Press while tired or under the inu­ence of drugs, alcohol, or medication. A moment of inattention while oper­ating the Press increases the risk of injury to persons.
Dress properly. Do not wear loose j. clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair increases the risk of injury to persons as a result of be­ing caught in moving parts.
Avoid unintentional starting. Be sure k. the Lever on the Valve Body of the Air/Hydraulic Jack is off before con­necting to the air supply.
Remove adjusting keys and wrench-l. es before connecting to the air sup­ply. A wrench or a key that is left attached to a moving part of the Shop Press increases the risk of personal injury.
Do not overreach. Keep proper foot-m. ing and balance at all times. Proper footing and balance enables better
SKU 65330 For technical questions, please call 1-800-444-3353. Page 3
control of the tool in unexpected situ­ations.
n. Use safety equipment. A
dust mask, non-skid safety shoes and a hard hat must
be used for the applicable conditions. Wear heavy-duty work gloves during use.
o. Always wear eye protec-
tion. Wear ANSI-approved
safety goggles.
p. Always wear hearing
protection when using the
Shop Press. Prolonged
exposure to high intensity noise is able to cause hearing loss.
Use clamps or another practical way c. to secure and support the workpiece to Arbor Plates and Press Apron. Holding the work by hand or against the body is unstable and is able to lead to loss of control.
Do not force the Shop Press.d. Use the correct equipment for the application. The correct equipment will do the job better and safer at the rate for which the equipment is designed.
Do not use the Shop Press if the Le-e. ver on the Valve Body of the Air/Hy­draulic Jack does not turn the Press on or off. Any equipment that cannot be controlled is dangerous and must be repaired.
WARNING!q. The brass components of this product contain lead, a chemi­cal known to the State of California to cause birth defects (or other repro­ductive harm). California Health &
Safety Code 25249.5, et seq.)
Tool use and care
WARNING! If you detect anything a. that may indicate imminent structural failure to the Shop Press, discontinue using the Press immediately. Dis­connect the Press from its air supply source, and have the Press repaired before further use.
Avoid off-center loads. If the Ram b. seems unusually hard to press, im­mediately stop the operation. Dis­connect the Shop Press from its air supply source, and adjust the workpiece to eliminate or diminish an off-center load. Do not operate the Press if the workpiece tilts or binds during the down movement of the Ram.
Disconnect the Shop Press from the f. air source before making any adjust­ments, changing accessories, or stor­ing the Press. Such preventive safety measures reduce the risk of starting the Press unintentionally. Turn off and detach the air supply, safely dis­charge any residual air pressure, and release the Lever on the Valve Body of the Air/Hydraulic Jack before leav­ing the work area.
Keep the Air/Hydraulic Jack properly g. lled with hydraulic oil. For instruc­tions, refer to the Air/Hydraulic Jack owner’s manual (included).
Keep the Shop Press out of reach of h. children and other untrained persons. A Shop Press is dangerous in the hands of untrained users.
Maintain the Shop Press with care. A i. properly maintained Shop Press re­duces the risk of binding and is easier to control.
SKU 65330 For technical questions, please call 1-800-444-3353. Page 4
Check for misalignment or binding of j. moving parts, breakage of parts, and any other condition that affects the Shop Press’ operation. If damaged, have the Press serviced before using. Many accidents are caused by poorly maintained equipment. There is a risk of bursting if the equipment is dam­aged.
Use only accessories that are iden-k.
tied by the manufacturer for the specic Shop Press model. Use of an
accessory not intended for use with
the specic model increases the risk
of injury to persons.
Air source
a. Never connect to an air
source that is capable of exceeding 120 PSI. Over
pressurizing the tool may cause bursting, abnormal operation, breakage of the tool or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range.
Only use with accessories rated to l. handle the forces exerted by this Shop Press during operation. Other accessories not designed for the forces generated may break and forcefully launch pieces.
Attach all accessories properly to the m. Shop Press before connecting the air supply. A loose accessory may detach or break during operation.
Install an in-line shutoff valve to allow n. immediate control over the air supply in an emergency, even if a hose is ruptured.
Service
Equipment service must be per-a. formed only by qualied repair per­sonnel.
When servicing the Shop Press, use b. only identical replacement parts. Use only authorized parts.
Use only the lubricants supplied with c.
the Shop Press or specied by the
manufacturer.
Never use oxygen, carbon dioxide, b. combustible gases or any bottled gas as an air source for the tool. Such gases are capable of explosion and serious injury to persons.
SYMBOL DEFINITIONS
Symbol Property or statement
n
o
.../min
PSI
ft-lb
BPM
CFM
SCFM
NPT
NPS
No-load speed
Revolutions or reciprocation per minute
Pounds per square inch of pressure
Foot-pounds of torque
Blows per minute
Cubic Feet per Minute ow
Cubic Feet per Minute ow at
standard conditions
National pipe thread, tapered
National pipe thread, straight
Chart continued in next column.
SKU 65330 For technical questions, please call 1-800-444-3353. Page 5
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