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BIG FOOT WAGON
Model
1541
SET UP AND OPERATING INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of
this manual or any artwork contained herein may be reproduced in any shape
or form without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
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SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number
in the back of the manual near the assembly diagram (or month and year of purchase if
product has no number). Keep this manual and the receipt in a safe and dry place for
future reference.
GENERAL SAFETY RULES
WARNING! Read all instructions
Failure to follow all instructions listed below may result in serious injury.
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
1.
Stay alert, watch what you are doing and use common sense when operating a
2.
Wagon. Do not use a Wagon while you are tired or under the inuence of drugs,
alcohol or medication. A moment of inattention while operating Wagons may
result in serious personal injury.
Use safety equipment. Always wear eye protection and heavy-duty work gloves
3.
during assembly.
Do not overreach. Keep proper footing and balance at all times. This enables
4.
better control of the Wagon in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing
5.
and gloves away from moving parts. Loose clothes, jewelry or long hair can be
caught in moving parts.
Maintain the Wagon. Check for misalignment or binding of moving parts, break-
6.
age of parts and any other condition that may affect the Wagon’s operation. If
damaged, have the Wagon repaired before use.
Use only with adult supervision. The Wagon is intended for use by people 5
7.
years and older.
Only one person should ride in the wagon at a time.
8.
Riders must keep hands and feet inside of the Wagon at all times.
9.
Do not use the Wagon on rough terrain where it could tip over.
10.
Do not stand on the Wagon.
11.
Pull the Wagon by hand only. Do not tow behind a vehicle.
12.
Do not use the wagon on a steep hill or in the street.
13.
Do not exceed the maximum weight capacity of 300 pounds.
14.
Be aware of dynamic loading! Dropping or bouncing load may briey create
15.
excess load causing product failure.
Page 2SKU 1541 For technical questions, please call 1-800-444-3353.
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16.
An approved safety helmet must be worn at all times.
17.
Maintain labels and nameplates on the Wagon. These carry important safety
data. If unreadable or missing, contact Harbor Freight Tools for a replacement.
18.
Keep hands and feet clear of the tires.
19.
WARNING: The brass components of this product contain lead, a chemical
known to the State of California to cause birth defects (or other reproductive
harm). (California Health & Safety code § 25249.5, et seq.)
20.
The warnings, precautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS.
SPECIFICATIONS
Maximum Weight Capacity 300 Pounds
Tire Ination 30 PSI
UNPACKING
When unpacking, check to make sure that the item is intact and undamaged. If
any parts are missing or broken, please call Harbor Freight Tools at the number shown
on the cover of this manual as soon as possible.
ASSEMBLING INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the
beginning of this manual including all text under subheadings therein
before set up or use of this product.
Note: For additional information regarding the parts listed in the following pages, refer
to the Assembly Diagram near the end of this manual.
1.
With the Bed (A) upside down, attach the Rear Axle Assembly (E) to the Bed
using Bolts (1), Washers (5), Spring Washers (6) and Nuts (4). The bolts should
be facing down, with the washers and nuts connected on the bottom of the
Wagon.
2.
Slide each of the Rear Axle Braces (F) over the end of each Rear Axle until they
sit rmly to the inside of the Rear Axle Assembly. Line up the end of the Braces
with the holes in the wagon. Using two Bolts (1), insert the bolts from the top
of the wagon so that the Washers (5), Spring Washers (6) and the Nut (4) are
secured on the underside of the wagon.
Page 3SKU 1541 For technical questions, please call 1-800-444-3353.
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3.
Attach the Steering Assembly (G) to the Turntable (D) using a Bolt (3), Flat
Washer (10), Spring Washer (9), and Nut (8). Slide the Bolt through the under-
side of the Steering Assembly (B) and into the Turntable. Secure it from inside
the Turntable with the hardware. Loosely thread the Nut onto the Bolt. Insert the
Cotter Pin through the hole and spread it open.
4.
Attach both parts to the Bed. Insert four Bolts (1) from the top of the wagon
down and tighten in place on the bottom of the Bed with four Washers (10), Lock
Washers (9) and Nuts (8).
5.
Slide each of the four Wheels (C) onto an axle with the Air Valve facing out.
Slide a 1-1/4” Washer (11) onto each axle on the inside the Wheel, and attach
the Cotter Pin to the outside of the Wheel. Spread the cotter pin out to secure
the Wheel.
6.
Attach each of the four Axle Caps (13) to the Axles.
7.
Insert the lower part of the Handle (B) into the Steering Assembly. Slide the Bolt
(2) into the Assembly and through the Handle so that it exits the other side of the
Assembly. Tighten the Bolt into place with a Washer and the Nut Cap (7).
8.
Turn the Wagon upright and roll it around, turning the handle to assure smooth
and efcient operation.
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the
beginning of this manual including all text under subheadings therein
before set up or use of this product.
1.
Turning the Handle will turn the front wheels on the wagon. The Handle can be
raised for steering from inside the wagon, or lowered so that the wagon can be
pulled.
2.
Always park the Wagon on a at, level surface.
MAINTENANCE AND SERVICING
WARNINGWARNING
1.
BEFORE EACH USE, inspect the general condition of the Wagon. Check for
loose screws, misalignment or binding of moving parts, cracked or broken parts
and any other condition that may affect its safe operation.
2.
Check the air pressure for the tires before each use and inate as necessary.
Do not exceed the maximum 30 PSI. Oil the wheels periodically.
3.
AFTER USE, clean external surfaces of the tool with clean, moist cloth.
Damaged equipment can fail, causing serious personal
injury. Do not use damaged equipment. If abnormal noise
or vibration occurs, have the problem corrected before
further use.
Page 4SKU 1541 For technical questions, please call 1-800-444-3353.
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PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR
EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY
CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS
THERETO.
PARTS LIST & ASSEMBLY DIAGRAM
Part Description Qty
A Bed 1
B Handle 1
C Wheels 4
D Turntable 1
E Rear Axle
Assembly
F Rear Axle Braces 2
G Steering
Assembly
Part Description Qty
1 Bolt M6x20 8
2 Bolt M6x70 1
3 Bolt M10 1
4 Nut M6 8
1
5 Flat Washer Φ 6 9
6 Spring Washer
Φ 6
1
7 Lock Nut M6 1
Part Description Qty
8 Nut M10 1
9 Spring Washer
Φ 10
10 Flat Washer Φ 10 1
11 Large Flat
8
Washer
12 Φ 3.2 Cotter Pin 5
13 Φ 14 Axle Cap 4
1
4
Page 5SKU 1541 For technical questions, please call 1-800-444-3353.
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LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet
high quality and durability standards, and warrants to the original purchaser that this
product is free from defects in materials and workmanship for the period of 90 days
from the date of purchase. This warranty does not apply to damage due directly or
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside
our facilities, criminal activity, improper installation, normal wear and tear, or to lack of
maintenance. We shall in no event be liable for death, injuries to persons or property,
or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us
with transportation charges prepaid. Proof of purchase date and an explanation of the
complaint must accompany the merchandise. If our inspection veries the defect, we
will either repair or replace the product at our election or we may elect to refund the
purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that
the defect resulted from causes not within the scope of our warranty, then you must
bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Page 6SKU 1541 For technical questions, please call 1-800-444-3353.
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