Hanna Instruments PCA310, PCA330, PCA320, PCA340 Instruction Manual

PCA310, PCA320,
PCA330, PCA340
Chlorine, pH, Temperature, ORP
Analyzers
INSTRUCTION MANUAL
Dear Customer,
This instruction manual has been written for the following: PCA340 – Chlorine, pH, temperature analyzer with 2 analog outputs. PCA330 – Chlorine, pH, temperature, ORP analyzer with 1 analog output. PCA320 – Chlorine, pH, temperature analyzer with 1 analog output. PCA310 – Chlorine analyzer with 1 analog output. The analyzers have features such as: automatic chlorine measurement, pH, temperature and ORP measurement, chlorine and pH dosing regulator, selectable sampling periods, alarm system, data link through GSM network, user friendly interface, serial communication through RS485, recorder output, 4-20 mA dosing output, Nema 4X enclosure.
The ordering code for chlorine analyzers is:
PCA3a0-b
a = 1 - Chlorine analyzer with 1 analog output 2 - Chlorine, pH, temperature analyzer with 1 analog output 3 - Chlorine, pH, temperature, ORP analyzer with 1 analog output 4 - Chlorine, pH, temperature analyzer with 2 analog outputs b = 1 - 115 VAC 50-60 Hz 2 - 230 VAC 50-60 Hz
Thank you for choosing a Hanna Instruments product. Please read this instruction manual carefully before using the instrument. This manual will provide you with the necessary information for correct use of the
instrument, as well as a precise idea of its versatility. If you need additional technical information, do not hesitate to e-mail us at
tech@hannainst.com or view our worldwide contact list at www.hannainst.com.
Note: If the instrument is set for free chlorine analysis, the software will report at startup Free Chlorine and if it is set for total chlorine, the software will report at startup Total Chlorine.
All rights are reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner, Hanna Instruments Inc., Woonsocket, Rhode Island, 02895, USA.
PRELIMINARY EXAMINATION...............................................................................................
GENERAL DESCRIPTION.......................................................................................................
MECHANICAL DIMENSIONS.................................................................................................
FUNCTIONAL DESCRIPTION..................................................................................................
DISPLAY, LEDS AND KEYPAD................................................................................................
Display ............................................................................................................
LEDs ...............................................................................................................
Keypad ............................................................................................................
SPECIFICATIONS.................................................................................................................
OPERATING DESCRIPTION...................................................................................................
Chlorine measurement ......................................................................................
Method of analysis ...........................................................................................
pH and temperature measurement .....................................................................
ORP measurement ............................................................................................
INITIAL PREPARATION AND INSTALLATION............................................................................
Installation Personnel.........................................................................................
Location of the Instrument..................................................................................
Hydraulic Connections........................................................................................
Installing the Input Filter....................................................................................
Installing the pH and ORP probes .......................................................................
Installing the Pump Tubes...................................................................................
Electrical Connections.........................................................................................
STARTUP...........................................................................................................................
USER INTERFACE ...............................................................................................................
Panels organization ..........................................................................................
Main panels .....................................................................................................
Measure panels ................................................................................................
Messages .........................................................................................................
Menu mode .....................................................................................................
Password procedure ..........................................................................................
Navigating through menu .................................................................................
TABLE OF CONTENTS
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8
10
11
12
12
13
14
15
17
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21
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28
29
29
29
30
31
31
31
32
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Modify a parameter ..........................................................................................
PROGRAMMING THE ANALYZER ..........................................................................................
SETTING RESTORE..............................................................................................................
GENERAL SETTINGS ..........................................................................................................
Changing the password .....................................................................................
Setting the language ........................................................................................
Analyzer serial number and software version .......................................................
TABLE OF CONTENTS
Time and date ..................................................................................................
WORKING MODE ...............................................................................................................
Automatic mode ...............................................................................................
Standby mode ..................................................................................................
Manual mode ...................................................................................................
Read on demand ..............................................................................................
Direct read .......................................................................................................
System error relay..............................................................................................
CHLORINE SETTINGS ..........................................................................................................
Reagent changing .............................................................................................
Measure settings ...............................................................................................
Measure info ....................................................................................................
Analog output ..................................................................................................
Chlorine dosing .................................................................................................
Alarms .............................................................................................................
CALIBRATE THE MEASURING CELL .......................................................................................
Calibration date and factor ................................................................................
Calibration procedure ........................................................................................
pH SETTINGS (PCA320, PCA330, PCA340) ...........................................................................
Measure info.....................................................................................................
Analog output ..................................................................................................
pH dosing ........................................................................................................
Alarms .............................................................................................................
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34
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35
36
36
36
36
37
37
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38
38
38
39
39
40
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41
43
44
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45
45
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48
4
pH CALIBRATION (PCA320, PCA330, PCA340) ......................................................................
One point calibration .......................................................................................
Two-points calibration .......................................................................................
Process pH calibration .......................................................................................
Set default calibration .......................................................................................
TEMPERATURE SETTINGS (PCA320, PCA330, PCA340) .........................................................
Units ...............................................................................................................
Measure info ....................................................................................................
Analog output...................................................................................................
Alarms .............................................................................................................
ORP SETTINGS (PCA330) ...................................................................................................
Measure info ....................................................................................................
Analog output ..................................................................................................
Alarms .............................................................................................................
ANALOG OUTPUT ...............................................................................................................
Select the analog output type .............................................................................
Dosing through 4-20 mA output ........................................................................
CALIBRATE THE ANALOG OUTPUT ........................................................................................
Output middle range .........................................................................................
SYSTEM LOG ......................................................................................................................
Set log .............................................................................................................
Clear system log ...............................................................................................
View log ...........................................................................................................
SERIAL COMMUNICATION ...................................................................................................
Standard mode .................................................................................................
GSM .................................................................................................................................
GSM mode .......................................................................................................
Setting the GSM feature .....................................................................................
GSM connection ................................................................................................
Setting SMS feature ..........................................................................................
TABLE OF CONTENTS
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49
50
51
51
52
52
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52
53
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61
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62
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63
64
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Modem connection.............................................................................................
MAINTENANCE ..................................................................................................................
Electrode conditioning and maintenance .............................................................
Changing peristaltic pump tubing .......................................................................
Tubing replacement............................................................................................
Cleaning measurement cell .................................................................................
ERRORS, ALARMS AND WARNINGS .....................................................................................
TABLE OF CONTENTS
ACCESSORIES ...................................................................................................................
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71
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77
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Remove the analyzer from the packing material and examine it carefully to make sure that no damage has occurred during shipping. If there is any noticeable damage, contact your local Hanna Instruments Office immediately.
Each analyzer is supplied complete with:
• 2 pcs. reagent bottles (1 pc. indicator and 1 pc. buffer solution)
• 2 pcs. reagent bottle caps
• 5 pcs. DPD compound powder
• tubing
• Instruction Manual
Note: Save all packing materials until you are sure that the instrument functions correctly. Any damaged or defective items must be returned in their original packing materials together with the supplied accessories.
Warning: The PCA310 - PCA340 series of Chlorine, pH and ORP Analyzers are not designed for use with samples that are inflammable or explosive in nature. If any sample solution other than water is used with these products, test the sample/product compatibility to assure user safety and proper product performance.
Safety Precautions: Please take the time to read the safety precautions carefully wherever they appear in this manual. They are provided to prevent personal injury and damage to the instrument. This safety information applies to the operators and service personnel and the following two captions are used:
CAUTION: identifies conditions or practices that could result in damage to the instrument or persons.
PRELIMINARY EXAMINATION
Warning: Identifies conditions or practices that could result in personal injury or loss of life.
Note: Because of the inherent dangers in handling chemical samples, standards and reagents, HANNA Instruments strongly recommends the users of this product to review the Material Safety Data Sheets and become familiar with safe handling procedures and proper usage prior to handling any chemicals.
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The Hanna Instruments PCA310, PCA320, PCA330 and PCA340 series of chlorine, pH, ORP and temperature analyzers are microprocessor controlled, process analyzers which continuously monitor a sample stream for chlorine content, pH, ORP and temperature values. The PCA310 - PCA340 monitor the free chlorine or total chlorine in the 0.00 to 5.00 mg/L range depending on the factory settings and used reagents. In the DPD Colorimetric method, N, N-Diethyl-p-phenylenediamine indicator and a buffer are mixed with the sample.
The resulting chemical reaction causes a magenta color to form. The color intensity is proportional to the concentration of chlorine. The color intensity is measured photometrically (with a light beam and a
GENERAL DESCRIPTION
photodetector) and converted to chlorine concentration, in mg/L, which is displayed on the front panel. Indicator and buffer reagent bottles are placed directly into the instrument case. With a sampling period of
5 minutes, reagents need to be replenished about once a month. The reagent bottles are easily visible through the transparent window allowing the operator to check the reagent levels.
PCA320, PCA330 and PCA340 analyzers use HI1005 probe to continuously measure the pH of
the sample stream in the range of 0.00 to 14.00 pH. The sample temperature is measured in the
5.00 to 75.00 °C range. pH and temperature are displayed on the front panel. pH value is corrected with temperature.
PCA330 analyzer use HI2008 platinum ORP electrode to continuously measure the sample ORP value.
The pH/temperature combined sensor and the ORP sensor are placed inside the case, directly in the sample stream.
The case of PCA310 - PCA340 analyzers meet NEMA 4X, 12 and 13 standards. Molded fiberglass polyester has outstanding chemical and temperature resistance.
The case provides wall mounting capability and door gasket assures a watertight and dust-tight seal. The electrical and hydraulic connections are made through the side of the enclosure. The front cover is secured with two lockable latches.
8
Four chlorine level setpoints can be adjusted by the operator: a proportional dosing setpoint, two alarm
setpoints and a minimum level for dosing. The proportional dosing factor (1/∆ is user selectable with
a delta between 0.1 and 5.0 mg/L (ppm)). Chlorine dosing system controls a SPST relay. Each chlorine alarm can be enabled or disabled. Three pH level setpoints can be adjusted by the operator: a dosing setpoint and two alarm setpoints.
The pH control mode is user selectable: on/off or proportional dosing.
The proportional dosing factor (1/∆) is user selectable with a delta between pH 0.1 and 2.0 . The
on/off dosing hysteresis is user selectable between pH 0.05 and 2.00. pH dosing system controls a SPST relay.
Each pH alarm can be enabled or disabled. For temperature and ORP, two alarm levels can be set by the user. Each temperature or ORP alarm can be enabled or disabled. Alarm condition controls a SPDT relay. A system error feature provides relay activation to signals need for operator intervention. System error condition controls a SPST relay. For PCA310 - PCA330 series the voltage output ranges of 0-10 mV, 0-100 mV, 0-1 V or a current
output of 4-20 or 0-20 mA are available to drive an external device such as a chart recorder. The analyzer can drive a proportional dosing pump through the 4-20 mA output, for chlorine or for
acid/alkali dosing.
PCA340 has two current outputs of 4-20 or 0-20 mA are available to drive external devices such as
chart recorders. The analyzer can drive two dosing pumps through the 4-20 mA outputs for chlorine and for
acid/alkali dosing. The analog output is fully programmable and could be proportional with chlorine concentration, pH,
ORP or temperature value. The limits of the analog output is selectable for each parameter. The analyzer can store up to 3500 readings (at least 7 days at 3 minutes sampling interval), that are
available for consulting or downloading. The PCA310 - PCA340 analyzers can be monitored or controlled through RS485 or GSM network
connection. Errors, alarms and warnings are sent through SMS (using GSM module HI504900). The analyzer state can be interrogated by a simple call using GSM phone.
GENERAL DESCRIPTION
9
Time is displayed on the main panel and a time related warning system for “Old calibration”, “Reagent expired” and “SIM expired” is available.
The language for user interface can be easily changed without restarting the analyzer.
MECHANICAL DIMENSIONS
Case dimensions in mm & inches
10
WARNING IF ANYCONDENSED HUMIDITY IS FOUND INSIDE THE CASE PLEASE CONTACTYOUR VENDOR OR HANNA CUSTOMER SERVICE.
FUNCTIONAL DESCRIPTION
1. Alarms, dosing, system error LED’s
2. Character Display
3. Cable glands
4. Keypad
5. Peristaltic Pump
6. Sample Tubing
7. Access Point to Cell
8. Measuring Cell
9. Drain Tube
10. Output Port
11. Drain Port Valve
12. Drain Port of Measuring Cell
13. Pressure Regulator Output Port
14. Incoming Pressure Regulator
15. Buffer Bottle
16. Indicator Bottle
17. Sample Inlet Port
18. Electrodes Holder
19. pH Electrode (not included)
20. Sample Output Port
21. Electrovalve
22. ORP Electrode (not included)
23. Reagent Tubing
24. Line Input
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4
CFM
MENU
SET
ESC
PCA-330
ALARM
Chlorine/pH/ORP
Analyzer
DOSING CHLORINE
DOSING ACID/ALK.
SYSTEM ERROR
DISPLAY
KEYPAD
LEDS
DISPLAY
DISPLAY, LEDS AND KEYPAD
The display contains 4 lines with 20 characters on one line. The information and error messages are clearly displayed in plain language, without error codes.
The display has back light for better visibility. The analyzer is in main panels mode when displays a panel that contains the measured values.
Several main panels could be selected by pressing the up and down arrow keys. The PCA310 do not have the main mode for the display.
12
2
3
MANUAL 16:35
1.35 mg/L 2mV
6.98 pH
1
pH Out of Range >
1 - measured values 2 - controller status 3 - current time and date 4 - message line The display is in chlorine, pH, ORP or temperature measuring panels mode when displays one of those
values and secondary information related to it. Several panels with different secondary information could be selected by pressing the up or down arrow keys.
When the display is in one of the above modes, the measuring units, the current time and the alarm or error status are also displayed. PCA310 is always in chlorine measuring panels.
1 - measured value (chlorine, pH, ORP or temperature)
16:35
1.35 mg/L Alarm
<Cl Calibration Old> Min:0.00
Max:5.00
3
12
4
5
K
2 - measurement units (mg/L, pH, mV, °C or °F) 3 - current time in format HH:MM 4 - warnings, alarms and errors, displayed one at a time 5 - secondary information.
LEDs
Three or four LEDs are present on the front panel: ALARM LED (red) , signals the presence of at least one alarm and the closing
of the Alarm relay. When the alarm is present, the LED blinks. When the analyzer is in MANUAL mode, the LED is on but not blinking.
DOSING CHLORINE LED (green), signals the closing of the chlorine dosing relay. When dosing stops, the LED is turned off.
DOSING ACID/ALK. LED (green), signals the closing of the acid/alkali dosing relay. When dosing stops, the LED is turned off (PCA320, PCA330 and
ALARM
DOSING CHLORINE
SYSTEM ERROR
PCA340 only).
SYSTEM ERROR LED (red), signals the presence of an error and the closing of the System error relay. When the error is present, the LED blinks. When in STANDBY mode, the led is on but not blinking.
For PCA310 the system error LED is moved in the dosing ACID/ALK. LED position.
DISPLAY, LEDS AND KEYPAD
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SET
CFM
MENU
KEYPAD The keypad has 8 keys with the following signification:
UP and DOWN ARROWS
• select the main display appearance,
• select the menu,
• select an item from a list,
• edit values.
LEFT and RIGHT ARROWS
DISPLAY, LEDS AND KEYPAD
• select an error message,
• select an item to edit,
• select the current digit for editing.
MENU enter in menu mode.
CFM confirm the selected menu and edited values.
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ESC
SET starts editing the selected item.
ESC
• return to the previous menu,
• exit from operation without saving.
CHLORINE MEASUREMENT AND DOSING (All models)
Range 0.00 to 5.00 mg/L
Resolution 0.01 mg/L
Accuracy ± 8% or ± 0.05 mg/L whichever is greater
Calibration 1 point
Minimum detectable level 0.05 mg/L
Sampling rate adjustable from 3 to 90 minutes
Dosage proportional relay or 4-20 mA output
Delta (∆) selectable 0.1 to 5 mg/L
pH MEASUREMENT AND DOSING (PCA320, PCA330 and PCA340)
Range 0.00 to 14.00 pH
Resolution 0.01 pH
Accuracy ± 0.05 pH
SPECIFICATIONS
Calibration one or two points or in line calibration
Dosing rate adjustable from 3 to 120 seconds
Dosage On/Off or proportional, relay or 4-20 mA output
Delta (∆) selectable from 0.10 to 2.00 pH
Hysteresis selectable from 0.05 to 2.00 pH
ORP MEASUREMENT (PCA330)
Range 0 to 2000 mV
Resolution 1 mV
Accuracy ± 1 mV
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TEMPERATURE MEASUREMENT (PCA320, PCA330 and PCA340)
Range 5.0 to 75.0 °C (41.0 to 167.0 °F)
Resolution 0.1 °C (0.1 °F)
Accuracy ± 0.5 °C (± 1.0 °F)
SPECIFICATIONS
OTHERS (All models)
0-10 mV, 0-100 mV, 0-1 V, 4-20 mA, 0-20 mA (PCA310,
Recorder output
Serial communication RS485, galvanic separated
Baud rate 1200; 2400; 4800; 9600 bps
Display character LCD 4 lines x 20 characters
Languages English, Italian, Portuguese, Spanish
Log 3500 log records
GSM alarm 2 numbers, alarm SMS, info SMS, warning SMS
Alarm relay SPDT contact with 5A, 230V resistive load
PCA320, PCA330)
4-20 mA, 0-20 mA (PCA340)
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Dosing relays SPST contact with 5A, 230V resistive load
System error relay SPST contact with 5A, 230V rezistive load
Sample inlet pressure 0.07 to 4 bar
Sample flow rate 100 to 300 mL/min
Sample temperature 5 to 40 °C
Sample inlet 12 mm (1/2”) male NPT fitting
Sample outlet 12 mm (1/2”) male NPT fitting
Drain connection 10 mm (3/8”) barb
Process pH/temp probe HI1005
Process ORP probe HI2008
SPECIFICATIONS
Power supply
Case NEMA-4X
CHLORINE MEASUREMENT
Referring to the drawing on page 11 and the Fluidic Diagram on page 18, the Sample Line is connected to the instrument at the Sample Port (#17); an internal Regulator (#14) reduces the inlet pressure from a maximum of 4 bar (57.2 psi) down to 1 bar (14.3 psi); from the Regulator a nylon tube is connected to the input of the Electrovalve (#21). The output of the valve goes to the Drain Port (#11) and then to the Measuring Cell (#8). An optional Filter can be installed to the sample port if the stream is excessively turbid.
The sample coming from the line normally flows through the Measuring Cell (#8). It goes out from the Measuring Cell through the Drain Tube (#9) and the Output Port (#10).
The Measuring Cell is accessible from the port placed on the top (#7) for speedy cleaning and maintenance.
During the 100 seconds preceding the sampling, the analyzer solenoid input valve is open to allow sample flow to flush the colorimeter cell. Every 3 to 90 minutes (user selectable), the electrovalve closes stopping the sample flow and leaving the sample cell full of fresh sample. Cell volume is controlled by an overflow gateway.
As the sample inlet electrovalve closes, a series of measurements (with LED on and off) of the unreacted sample is taken to determine an average blank level prior to reagent addition.
The measurement of sample blank signal permits compensation for any turbidity or natural color, and provides the zero reference point for the measurement.
The two channel Peristaltic Pump (#5) starts rotating causing a precise quantity of buffer and indicator (#15 and #16) to enter the colorimeter sample cell. Here a magnetically coupled stirrer mixes the reagents with the sample.
115 VAC ± 10% or 230 VAC ± 10%; 50-60 Hz; 20 VA
OPERATING DESCRIPTION
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After a delay for the color development, a series of measurements (with LED on and off) are taken (sample level) to determine an average chlorine concentration measurement. The reacted sample signal is then measured and displayed.
This sequence is repeated every 3 to 90 minutes (user-selectable).
METHOD OF ANALYSIS
Free available chlorine oxidizes the DPD indicator reagent at a pH between 5.5 and
6.0 to form a magenta-colored compound. The intensity of the resulting color is propor­tional to the concentration of chlorine in the
OPERATING DESCRIPTION
sample. The purpose of the buffer solution is to maintain the proper pH.
To measure total residual chlorine (free available chlorine plus combined chlorine) the PCA adds potassium iodide. The chlo­ramines in the sample cause iodide ions to become iodine which then act with free chlorine to oxidize the DPD indicator. After the chemical reaction is complete, the optical signal at 555 nm is compared to the signal measured through the sample (before the reagents were added). From these measure­ments chlorine concentration is calculated.
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pH AND TEMPERATURE MEASUREMENT
The HI1005 pH/temperature probe provides at the out port a potential proportional with the pH. The temperature is measured with Pt100 platinum sensor.
For increased accuracy the pH is corrected with temperature and with the calibration coefficients. Up to 2 buffers can be used for calibration.
The temperature can be displayed in °C or °F. The probe can withstand pressure up to 6 bar (87 psi).
ORP MEASUREMENT
The HI2008 probe provides at the out port a potential proportional with the ORP value. The value is directly displayed in mV. The probe can withstand pressure up to 6 bar (87 psi).
INSTALLATION PERSONNEL
Installation of the PCA310 - PCA340 Chlorine, pH, ORP and temperature analyzers should be undertaken by persons with technical knowledge of the dangers associated with chemical exposure and electrical shock.
Hanna Instruments assumes that persons performing the installation tasks are aware of the appropriate safety procedures.
CAUTION: Review the Material Safety Data Sheets (MSDS) before handling the supplied chemical reagents.
LOCATION OF THE INSTRUMENT Analyzer Location
Locate the analyzer as close as is reasonably possible to the point where the sample is withdrawn from the product stream (referred to as the sampling point).
The instrument should be mounted indoors, out of direct sunlight. Instrument operating temperature is 5 to 40 °C (41 to 104 °F).
Sampling Point Location
Locate the sampling point to obtain a truly representative sample from the product stream. For example, be sure the sampling point is well downstream from a Chlorine and acid/alkali feed. This assures that adequate mixing and reaction of the Chlorine and acid/alkali before a sample is extracted.
HYDRAULIC CONNECTIONS
Note: Hydraulic connections should be installed only by qualified personnel to assure conformity to applicable plumbing codes.
INITIAL PREPARATION AND INSTALLATION
Sample Line Installation
Direct routing of sample lines is recommended. If the large process pipes are horizontal, taps should be inserted vertically in the middle of the pipe to
avoid pulling sediment from the bottom or air bubbles from the top of the pipe into the sam ple line.
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WARNING IFANY CONDENSED HUMIDITY IS FOUND INSIDE THE CASE PLEASE CONTACTYOUR VENDOR OR HANNACUSTOMER SERVICE.
A 1/2 BSP sample input fitting allows direct connection to the optional input filter. Sample line pressure should be between 0.07 and 4 bar (1 and 57.2 psi) with an ideal pressure of
0.7 bar (10 psi). It is recommended to assure that the water inlet come at 1 m above the instrument sample input
pitting. For maintenance issues is also recommended to install valves on both sampling pipes.
INITIAL PREPARATION AND INSTALLATION
Drain Line Installation
The drain hose fitting is a 20 mm (3/4”) hose barb on the bottom of the instrument enclosure. An air gap between the end of the drain hose and the drain is recommended to prevent any back flow into the instrument in the event of drain blockage.
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Return Line Installation
The return hose fitting is a 12 mm (1/2”) hose barb on the bottom of the regulator output port and should always be connected even when pressure is below 1 bar.
INSTALLING THE INPUT FILTER
In order to ensure maximum accuracy of measurements, it is recommended to have always clear sample, with suspended particles smaller than 0.5 µm. This can be achieved by installing two filters before the sample input.
The type of filters depends on the quality of the water: the first filter should have 50-100 µm pore size, whereas in any case the second filter, the one closer to the analyzer, has to be 0.5 µm.
For correct instaling procedure and maintenance, see the instructions of filters.
INSTALLING THE pH AND ORP PROBES
To mount the pH and ORP probes, first turn off the analyzer. Unscrew the closing caps from the electrode holder and remove the protective cap from electrodes and
electrodes connectors.
INITIAL PREPARATION AND INSTALLATION
WARNING IFANY CONDENSED HUMIDITYIS FOUND INSIDE THE CASE PLEASE CONTACTYOUR VENDOR OR HANNACUSTOMER SERVICE.
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WARNING IFANY CONDENSED HUMIDITY IS FOUND INSIDE THE CASE PLEASE CONTACTYOUR VENDOR OR HANNACUSTOMER SERVICE.
Screw the pH probe (HI1005) in the lower position and the ORP probe (HI2008) in the higher position and assure that no leakage occurs.
Only after the probe is in final position connect the probe to the dedicated connector. Lock the connector with the built in nut.
Warning: Never connect or disconnect the probes when the analyzer is powered on.
INSTALLING THE PUMP TUBES
Locate the analyzer reagent tubes in the accessory kit. Each tube is composed of three sections. The sections are joined together by plastic connectors with plastic collars at the ends of the center section.
Locate the peristaltic pump.
INITIAL PREPARATION AND INSTALLATION
Feed one tube from the shorter end section behind the pump rollers from the right side of the pump. Seat the plastic collar at the right end of the center section of tubing into the lower right indentation hole of the pump face.
Grasp the other plastic collar and pull, stretching the center sec­tion, and place the grommet in the lower left indentation hole.
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Repeat this process with the second pump tube, placing it in the upper indentation holes. Separate reagent caps are provided in the accessory kit. Put the supplied caps onto each reagent
bottle prior to installing them.
Place the indicator bottle (HI70450 for free chlorine and HI70460 for total chlorine) on the right and the buffer bottle (HI70451 for free chlorine and HI70461 for total chlorine) on the left.
Note: Add the content of 5 HI70452 sachets, DPD Compound, to the Indicator Solution prior to installing it.
Connect the longer tube ends on the left side of the pump to the reagent bottle cap insert fitting. Connect the short ends in the right side of the pump to the measuring cell reagent input port through
the “Y” connector.
INITIAL PREPARATION AND INSTALLATION
ELECTRICAL CONNECTIONS
A power cable (3 mt.) is provided with your analyzer. However, if access to the terminal block is required, see below.
Warning: Electrical connections should be installed only by qualified personnel to assure conformity to applicable electrical codes.
Unplug the meter before any electrical connection.
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230 VAC (50 Hz)
Power Connection
Power connections are made at a terminal block located in the center of the electrical compartment to the right of the fuses.
Hard wiring with 13 mm (1/2”) conduit is recommended and usually required by most municipal electrical codes.
Warning: For PCA310 - PCA340 before connecting the instrument to the line:
1) Check the label near the fuses for proper voltage.
2) Be sure the power cord is not connected to the line.
INITIAL PREPARATION AND INSTALLATION
3) Open front panel.
4) Remove the cover screws (Allen head).
5) Do not remove peristaltic pump or motor.
6) Unplug all alarms and recorder jacks. Feed the power cord through the watertight grommet and tighten the grommet nut. See the picture
below for proper wire connections.
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