Handy THLS-6G User Manual

03-09-2018
2200W ELECTRIC
HORIZONTAL
6-TON LOGSPLITTER
MODEL NO: THLS-6G -- PRODUCT NO: 1938181001
EN - ORIGINAL INSTRUCTIONS
ASSEMBLY REQUIRED – TWO PERSON LIFT
SAVE THESE INSTRUCTIONS
SPARES & SUPPORT: 01793 333212
FOR YOUR SAFETY
Please read & understand this manual, paying attention to the safety instructions, before use.
Incorrect use of the product could put the operator or machine in danger.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, our
policy of continuous improvement determines the right to make modifications without prior warning.
Images used are for illustration purposes only
INSTRUCTION MANUAL
Copyright Notice
Copyright © Handy Distribution Permission is granted to reproduce this publication for personal & educational use only. Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Handy Distribution.
In all cases this copyright notice must remain intact.
CONTENTS
SPECIFICATIONS IMPORTANT INFORMATION GENERAL SAFETY INSTRUCTIONS SET UP & PREPARATION FOR OPERATION KNOW YOUR MACHINE OPERATION CHECKING & REPLACING HYDRAULIC OIL TROUBLE SHOOTING MAINTENANCE & STORAGE WIRING & HYDRAULIC SYSTEM DIAGRAMS EC DECLARATION OF CONFORMITY PARTS DIAGRAM & LIST WARRANTY NOTES
ASSEMBLY IS REQUIRED – TWO PERSON LIFT
This product requires assembly before use. See the “Assembly” section for instructions. Please check that all parts required for the assembly of this spreader are included. If for any reason you believe a part for the assembly is missing or damaged, please contact us.
If you require any assistance with regards to the contents or operation of
your machine, please contact us:
TEL: 01793 333212
EMAIL: customerservice@handydistribution.co.uk
(MON – FRI 8.00AM TO 5.30PM EXCL. BANK HOLIDAYS)
SPECIAL WARNINGS & INSTRUCTIONS
The splitting operation of the machine is designed to be activated by one person. While there is the
possibility that additional operators could be working with the machine (e.g. for loading and unloading), only one operator should activate splitting operations;
The machine shall not be used by children;
Description of functional tests of the machine;
The installation and maintenance requirements including a list of those devices e.g. two-hand control
device which should be verified, how frequently the verification shall be carried out and by what method;
Do not remove jammed logs with your hands. Never use another person to help you with freeing jammed
logs. Push the wedge until the log is split open.
SPECIFICATIONS
The manufacturer reserves the right to change the product specification and livery according to continued product improvements.
Model Number
THLS-6G
Product Number
1938181001
Motor*
(220-240V ~50Hz 9.6A), 2200W, S3 25%,
Splitting Force
6 Ton
Forward Speed
3.08cm/s
Retract Speed
5.29cm/s
Hydraulic Pressure
20.8 Mpa
Hydraulic Oil Tank Capacity
3.5L
Hydraulic Oil
Type 22
Stroke Length (mm)
370
Log Capacity Diameter (mm)**
Min 50 – 250 Max
Log Capacity Length (mm)
Min 200 – 520 Max
Overall Size (cm)
L 116, W 42.5, H 61
Weight (kg)
N.W 59 – G.W 63
Noise Pressure Level (LpA)
78.8 dbA under no load;
89.8 dbA under full load
Vibration
< 2.5 m/s²
* S3 25%, Intermittent periodic duty: time of one load cycle is 10 minutes, operation time at constant load is
2.5 minutes, de-energized and at rest is 7.5 minutes.
** The diameter of the log is not the only factor that determines how easy it will be to split. A small log can
be difficult to split when it has knots or is a particularly hard wood.
IMPORTANT INFORMATION
HYDRAULIC OIL
This machine is supplied with hydraulic oil from the factory, to allow the machine to be used straight from the carton following assembly. Do check the oil level (instructions available in the manual) prior to the first use and periodically thereafter. Type 22 hydraulic oil is recommended.
ELECTRICAL REQUIREMENTS
Connect the main leads to a standard 220-240V±10% (50Hz±1Hz) electrical supply which has protection devices of under-voltage, over-voltage, over-current as well as a residual current device (RCD) which maximum residual current rated at 0.03A.
EXTENSIONS LEADS
Improper use of extension cords may cause inefficient operation of the logsplitter which can result in overheating. Be sure the extension cord is no longer than 10m and its section is no less than 2.5mm² to allow sufficient current flow to the motor. Avoid use of free and inadequately insulated connections. Connections must be made with protected material suitable for outdoor use.
WORKING CONDITIONS
This log splitter is for domestic use only (commercial usage will reduce the warranty period of the machine – see warranty pages for details). It is designed for operating under ambient temperatures between +5°C and 40°C and for installation at altitudes no more than 1000m above M.S.L. The surrounding humidity should be less than 50% at 40°C. It can be stored or transported under ambient temperatures between -25°C and 55°C. INSPECT YOUR LOG Make sure there are no nails or foreign objects in logs to be split. The ends of the logs must be cut square. Branches must be cut off entirely so that the trunk is relatively smooth.
GENERAL SAFETY INSTRUCTIONS
It is important that you read and understand the owner’s manual and labels affixed to the machine. Learn its application and limitations as well as the specific potential hazards. Retain these instructions for future reference. The operator is responsible for following the warnings & instructions in this manual and on the product.
Read & understand operator’s
manual before using the
machine. Failure to follow
instructions could result in death
or serious injury.
DANGER
Keep clear of all moving
parts.
Wear protective gloves to
protect your hands
Do not remove jammed
logs with your hands
Whenever the machine is in use,
eye protection must be worn to safeguard against flying objects. Hearing protection must also be
used to protect the operators
hearing.
Before making
adjustments, changing
parts, cleaning, or working
on the log splitter, always
disconnect the power.
Consult the technical
manual before servicing.
Wear protective footwear
Dispose of all oil at an
authorised collection point
or follow the local
stipulations that apply
where the log splitter is
being used.
Dispose of used oil in an
environmentally friendly
way.
Check your logsplitter before
turning it on. Keep guards in
place and in working order.
Replace damaged, missing or
failed parts before using it.
10m
Keep all bystanders &
animals at least 10 metres
away from the machine
during operation.
If approached, stop the
machine immediately.
Do not use in the rain.
WARNING
Stay clear of moving parts.
Safety alert symbol. Used to alert
you to potential personal injury
hazards. Obey all safety
messages that follow this symbol
to avoid possible injury.
DANGER
Indicates an imminently
hazardous situation which,
if not avoided, will result
in serious injury.
WARNING
Indicates a potentially hazardous
situation which, if not avoided,
could result in serious injury
CAUTION
Indicates a potentially
hazardous situation which,
if not avoided, may result
in minor or moderate
injury.
CAUTION
Used without the safety alert
symbol indicates a potentially
hazardous situation which, if not
avoided, may result in property
damage.
STAY ALERT
Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly. Do not use this machine when you are tired or distracted from the job at hand. Always be aware of what you are doing at all times. Use common sense. AVOID DANGEROUS CONDITIONS We do not recommend using the logsplitter on the ground for operation. This is an awkward operating position, bringing the operators face close to the machine, and thus risking being struck by wood chips or debris. Put the logsplitter on a 72-85 cm high, stable, flat, and level work bench where there is plenty of room for handling, and help the operator stay alert. Bolt the logsplitter to the work surface if it tends to slip, walk, or slide. Keep your work area clean and well light. Cluttered areas invite injuries. Do not use the logsplitter in wet or damp areas or expose it to rain. Do not use it in areas where fumes from paint, solvents or flammable liquids pose a potential hazard.
INSPECT YOUR MACHINE
Check your logsplitter before turning it on. Keep guards in place and in working order. Form a habit of checking tools are removed from the working area before turning it on. Replace damaged, missing or failed parts before operating the machine. DRESS PROPERLY Do not wear loose clothing, gloves, neckties or jewellery (rings, wrist watches). They can be caught in moving parts. Protective electrically nonconductive gloves and non-skid footwear are recommended when working. Wear protective hair covering to contain long hair, preventing it from getting caught in machinery.
PROTECT EYES & FACE
Any logsplitter may throw foreign objects into the eyes. This can cause permanent eye damage. Always wear safety goggles. Everyday eye-glasses have only impact resistant lenses. They are not safety glasses. We do not recommend using the logsplitter on the ground for operation. This is an awkward operating position, bringing the operators face close to the machine, and thus risking being struck by wood chips or debris. AVOID ELECTRICAL SHOCK Check that the electric circuit is adequately protected and that it corresponds with the power, voltage and frequency of the motor. Check that there is a ground connection and a regulation differential switch upstream. Ground the logsplitter. Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Never open the switch box on the motor. Should this be necessary, contact a qualified electrician. Make sure your fingers do not touch the plug's metal prongs when plugging or unplugging the logsplitter. KEEP BYSTANDERS AND CHILDREN AWAY The logsplitter must be always operated by one person only. Other people should keep a safe distance from the work area (10 metres recommended), especially when the logsplitter is under operation. Never use another person to help you with freeing a jammed log.
INSPECT YOUR LOG
Make sure there are no nails or foreign objects in logs to be split. The ends of the logs must be cut square. Branches must be cut flush with the trunk.
DO NOT OVERREACH
The operating floor must not be slippery. Always keep proper footing and balance. Never stand on the logsplitter. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. Do not store anything above or near the logsplitter where anyone might stand on the tool to reach them.
AVOID INJURY FROM UNEXPECTED ACCIDENT
Always pay full attention to the movement of the log pusher. Do not attempt to load the log on until the log pusher has stopped. Keep hands out of the way of all moving parts.
PROTECT YOUR HANDS
Keep your hands away from splits and cracks which open in the log; They may close suddenly and crush or amputate your hands or fingers. Do not remove jammed logs with your hands.
DO NOT FORCE TOOL
It will do a better and safer job at its designed rate. Never try to split logs larger than those indicated in the specifications table. This could be dangerous and may damage the machine. Don't use the logsplitter for a purpose for which it was not intended.
NEVER LEAVE MACHINE RUNNING UNATTENDED
Do not leave the machine unattended, until it has come to a complete stop and the power removed from the electrical source.
DISCONNECT POWER
Unplug from the electrical supply when not in use, before adjusting, changing parts, cleaning or working on the logsplitter. All servicing and repairs are recommended to be undertaken by an approved service dealer.
MAINTAIN YOUR MACHINE WITH CARE
Clean the machine immediately after use. Keep the machine clean to ensure it operates to its full & safest performance. When maintaining this machine, only the manufacturer’s original replacement parts should be used. The use of non-original manufacturer parts may invalidate your warranty.
PROTECT THE ENVIRONMENT
Take used oil to an authorised collection point or follow the stipulations in the country where the logsplitter is used. Do not discharge into drains, soil or water.
STORE IDLE EQUIPMENT
When not in use, the machine should be stored in a dry location. Keep the machine away from children and others not qualified to use it.
This symbol on the product or on its packaging indicates that this product may not be treated as household waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. For more detailed information about recycling of this product, please contact your local council office, your household waste disposal service or shop where you purchased the product.
SET UP & PREPARATION FOR OPERATION
Familiarise yourself with the assembly components of this logsplitter. If you believe you are missing any components, please contact us:
TEL: 01793 333212 or EMAIL: customerservice@handydistribution.co.uk (MON – FRI 8.00AM TO 5.30PM EXCL. BANK HOLIDAYS)
1. Log Splitter Frame
2. Transport Handle
3. Support Strut A (x2)
4. Support Strut B
5. Guard Bottom Plate
6. Log Tray A
7. Log Tray B
8. Plate Connector (x2)
9. Top Guard Plate A
10. Top Guard Plate B
11. Rear Guard Plate A
12. Rear Guard Plate B
13. Front Guard Plate
14. Left Guard Plate
Fixing Kit Contents
ASSEMBLY
LIFTING HANDLE
Mount the lifting handle to the U bracket with two M6×16 bolts.
LOG TRAY
1. Mount the guard bottom plate to the rear
guiding plate and secure with two M6×12 socket head cap screws and locknuts. Loosen the socket head cap screw and big washer on the wheel bracket, insert the open end of support strut B between the big washer and wheel bracket and tighten screw.
Connect the upper end of support strut B to the guard bottom plate with cross recessed pan head screw M6×12 and locknut M6 and then tighten it.
2. Align the two mounting holes of the log tray A
to the holes on rear side of the splitter. Insert one socket head cap screw M6×12 and spring washer 6 into the mounting hole on left side and the other socket head cap screw M16×12 and locknut M6 on right side and securely tighten both.
Loosen the cup head bolt and nut on left side of the front leg, insert the open end of support strut A onto the bolt and then tighten the nut. Connect the upper end of support strut A to log tray A with cross recessed pan head screw M6×12 and locknut M6 and then tighten it.
3. Align the two mounting holes of the log tray B
to the holes on front side of the splitter. Insert one socket head cap screw M6×12 and spring washer 6 into the mounting hole on right side and the other socket head cap screw M6×12 and locknut M6 on left side and securely tighten both.
Loosen the cup head bolt and nut on right side of the front leg, insert the open end of support strut A onto the bolt and then tighten the nut. Connect the upper end of support strut A to the log tray B with cross recessed pan head screw M6×12 and locknut M6 and then tighten it.
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