HAMPTON BAY HG35-NG1, HG35-LPG1 Owners & Installation

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Page 1

Owners &

Installation

Direct Vent Gas Fireplace

Models: HG35-NG1 HG35-LPG1

Manual

LISTINGS AND CODE APPROVALS These gas appliances have been tested

in accordance with AS4553-2000, NZS 5262 and have been certiﬁ ed by the Australian Gas Association for installation and operation as described in these Installation and Operating Instructions.

Your unit should be serviced annually by an authorised service person.

PLEASE KEEP THESE INSTRUCTIONS

FOR FUTURE REFERENCE

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult an authorized installer, service agency or the gas supplier.

FOR YOUR SAFETY Do not store or use gasoline or other ﬂ am- mable vapours and liquids in the vicinity of this or any other appliance.

Installation and service must be performed by an authorized installer, service agency or the gas supplier.

918-647a

FOR YOUR SAFETY What to do if you smell gas: Do not try to light any appliance Do not touch any electri-

cal switch: do not use any phone in your building.

Immediately call your gas

supplier from a neighbour's phone. Follow the gas supplier's instructions.

If you cannot reach your

gas supplier, call the ﬁ re department.

01/09/14

Page 2

HAMPTON

Direct Vent Freestanding Gas Stove

To the New Owner:

Congratulations! You are the owner of a state-of-the-art Hampton Gas Stove by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The HG35 has been designed to provide you with all the warmth and charm of a wood ﬁ replace. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Hampton Stove.

UNIT DIMENSIONS

27" (685mm)

28" (710mm)

Gas Line

15" (381mm)

16" (406mm)

3.5" (89mm)

21" (533mm)

2 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 3

TABLE OF CONTENTS

SAFETY LABEL

Safety Label................................................................. 4

INSTALLATION

Speciﬁ cations ...............................................................5

Before You Start ...........................................................5

General Safety Information...........................................6

Installation Checklist .....................................................6

Clearances to Combustibles.........................................6

Locating Your Gas Stove .............................................7

Manufactured Mobile Home Requirements ..................7

Combustion and Ventilation Air.....................................7

Flueing Introduction ......................................................8

Installation Precautions ................................................8

Safety Precautions for the Installer...............................8

Flue Restrictor Position ................................................8

Exterior Flue Terminal Locations ..................................9

Rotating Elbow for Horizontal Terminations ................10

Flueing Arrangements - Horizontal Terminations .......10

Flueing Arrangements - Vertical Terminations ............10

Vertical Termination with Co-linear Flex System ........12

DV Stove Horizontal Flue Kit ......................................13

DV Stove Horizontal Flue Kit Installation ....................13

Dura-Vent Termination Kits .........................................15

Dura-Vent Flueing Components ................................16

Dura-Vent Horizontal Installation ................................16

Dura-Vent Vertical Termination Installation .................17

Offset Chart ................................................................18

Cathedral Ceiling .......................................................19

Support Extension - Round or Square........................19

Gas Connection ..........................................................19

System Data ...............................................................19

Aeration Adjustment ...................................................20

Gas Pipe Pressure Testing .........................................20

S.I.T. Valve Description ...............................................20

Conversion from NG to LPG.......................................21

Conversion to Lower BTU ..........................................23

Log Set Installation .....................................................24

Optional Double Door Installation ...............................26

Decorative Door Grill Installation ................................26

Tile Inset Installation ...................................................26

Door Hinge Removal ..................................................27

Wiring Diagram ...........................................................28

Optional Remote Control Installation ..........................29

OPERATING INSTRUCTIONS

Operating Instructions ................................................29

Lighting Instructions....................................................29

Resetting the Unit .......................................................29

Shutdown Instructions ................................................29

First Fire .....................................................................29

Fan Operation.............................................................30

Adjusting Flame Height ..............................................30

Final Check.................................................................30

Summary of Controls ..................................................30

Pilot Adjustment ..........................................................30

Copy of Lighting Plate Instructions .............................31

Automatic Convection Fan Operation.........................31

Normal Operating Sounds of Gas Appliances ............32

MAINTENANCE

Maintenance Instructions............................................32

General Flue Maintenance .........................................33

Log Replacement .......................................................33

Glass Replacement ....................................................33

Fan Maintenance .......................................................34

PARTS LIST

Electronic Components List ........................................35

Main Assembly ..........................................................36

Burner & Log Assembly ..............................................38

WARRANTY

Warranty .....................................................................39

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 4

SAFETY LABEL

DO NO T

DO NO T DO NO T

DO NO T

DO NO T DO NO T

OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTIONS BOOKLET. PLACE ARTICLES ON OR AGAINST THIS APPLIANCE STORE CHEMICALS OR FLAMMABLE MATERIALS

SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IN OPERATION. OPERATE WITH PANELS, COVERS OR GUARDS REMOVED FROM THIS APPLIANCE. ENCLOSE THIS APPLIANCE. MODIFY THIS APPLIANCE.

NEAR THIS APPLIANCE.

DO NO T

908-602a

This is a copy of the label that accompanies each Hampton Gas Fireplace. We have printed a copy of the contents here for your review.

NOTE: Hampton units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.

4 Hampton HG35-1 Direct Vent Freestanding Gas Stove

(Australia Only)

Page 5

INSTALLATION

IMPORTANT:

SAVE THESE

INSTRUCTIONS

The Direct Vent Freestanding Gas Stove must be installed in accordance with these instructions. Carefully read all the instructions in this manual ﬁ rst. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.

Note: Failure to follow the instructions

could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage. Failure to follow these instructions may also void your ﬁ re insurance and/or warranty.

Note: These instructions take precedence

over Simpson Dura-Vent instructions.

SPECIFICATIONS

Fuels: HG35-NG is approved for use with

natural gas.

HG35-LPG is approved for use with

liqueﬁ ed petroleum gases (LPG).

HG35-ULPG is approved for use with

a propane butane mixture (ULPG).

Electrical: 240V A.C. system. Circulation Fan: Two Speed, 125/75. Log Sets: Ceramic ﬁ bre, 7 per set. Flue System: Coaxial (6-5/8" outer / 4" inner

liner) rigid ﬂ ue and termination cap. The efﬁ ciency rating of the appliance is a

product thermal efﬁ ciency rating determined under continuous operating conditions and was determined independent of any installed system.

BEFORE YOU START

The HG35 gas stove must be installed in accordance with these instructions. Carefully read all the instructions in this manual ﬁ rst. Consult the authority having jurisdiction if you require a permit.

INSTALLATION AND REPAIRS SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THIS APPLIANCE SHOULD BE INST ALLED, REPAIRED, INSPECTED BEFORE USE AND A T LEAST ANNUALL Y BY A QUALIFIED SERVICE PERSON. MORE FREQUENT CLEANING MA Y BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, ETC. IT IS IMPERA TIVE THAT THE CONTROL COMPARTMENT, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.

DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.

WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR W ARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.

CHILDREN AND ADUL TS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERA TURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD ST AY A WA Y TO AVOID BURNS OR CLOTHING IGNITION.

YOUNG CHILDREN SHOULD BE CAREFULL Y SUPER VISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.

1) Provide adequate clearances for servicing,

proper operation and around the air openings into the combustion chamber.

2) The appliance must be installed on a ﬂ at, solid, continuous surface (e.g. wood, metal, concrete). This may be the ﬂ oor, or it can be raised up on a platform to enhance its visual impact. The appliance may be installed on carpeting, tile, wood ﬂ ooring or other com- bustible material, because the appliance's base extends the full width and depth of the appliance. The Direct Vent Freestanding Gas Stove can be installed in a wide variety of ways and will ﬁ t nearly any room layout. It may be installed in a recessed position, framed out into the room, or across a corner.

3) The Direct Vent Freestanding Gas Stove is approved for alcove installations, which meet the clearances listed on page 6. This unit is approved for manufactured home installations, see page 7 and pages 9 and 10 for the required ﬂ ue arrangements. If installed into a manufactured home the unit must be bolted down to the ﬂ oor.

4) This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.

5) This appliance is Listed for Alcove installations, maintain minimum Alcove clearances as follows, minimum width of 40" (1016mm), a maximum depth of 36" (914mm), and minimum ceiling height of 64" (1626mm) from ﬂ oor to ceiling.

6) We recommend that you plan your installation on paper using exact measurements for clearances and ﬂ oor protection before actually installing this appliance. Have a qualiﬁ ed building inspector review your plans before installation.

Hampton HG35-1 Direct Vent Freestanding Gas Stove

CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.

Page 6

INSTALLATION

GENERAL SAFETY

INFORMATION

1) The appliance shall be installed in accord-

ance with the manufacturer's installation instructions,local gas ﬁ tting regulations, municipal building codes, water supply regulations, electrical wiring regulations, with AS5601-2004 (AGA gas installation code) NZS 5261 (New Zealand)

2) Installation and repair should be done

ONLY by an authorised person.

3) DO NOT CONNECT TO MASONARY

FLUE.

4) This appliance must be connected to the

speciﬁ ed ﬂ ue and termination cap to the outside of the building envelope. Never ﬂ ue to another room or inside a building. Make sure that the ﬂ ue is ﬁ tted as per Flueing instructions.

5) Inspect the ﬂ ueing system annually for block-

age and any signs of deterioration.

6) Flueing terminals shall not be recessed into a wall or siding.

7) Any safety glass removed for servicing must be replaced prior to operating the appliance.

8) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the ﬁ replace.

9) Wear gloves and safety glasses for protection while doing required maintenance.

10) Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination.

INSTALLATION

CHECKLIST

1) Check Clearances to Combustibles, location

of unit and ﬂ ueing requirements.

2) Set ﬂ ue restrictors.

3) Install ﬂ ueting: Check all ﬂ ueing require-

ments. Vertical Termination with Co-linear Flex System. Horizontal Termination Kits. Dura-Vent Termination Kits.

4) Make gas connections. Test the pilot. Convert to LPG if desired.

5) Test Gas Pressure.

6) Install logs and embers.

7) Install optional Remote Control.

8) Final check.

Before leaving this unit with the customer, the installer must ensure that the appliance is ﬁ r- ing correctly and operation fully explained

to customer.

This includes:

1) Clocking the appliance to ensure the correct

ﬁ ring rate (rate noted on label) after burning appliance for 15 minutes.

2) If required, adjusting the primary air to ensure that the ﬂ ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.

CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.

CLEARANCES TO

COMBUSTIBLES

The clearances listed are MINIMUM distances. Measure the clearance to both the appliance and the chimney connector. The farthest

distance is correct if the two clearances do not coincide.

For example, if the appliance is set as indicated in one of the ﬁ gures but the connector is too close, move the stove until the correct clearance to the connector is obtained.

This appliance may be installed only with the clearances as shown in the situations pictured.

Do not combine clearances from one type of installation with another in order to achieve closer clearances.

This unit can be installed on a solid combustible surface like a wood ﬂ oor. This unit can also be installed directly on carpeting or vinyl.

Use the minimum clearances shown in the diagrams below:

HG35-NG, HG35-LPG

& HG35-ULPG Clearances

A Side Wall to Unit 6-1/2" / 165 mm B Back Wall to Unit 6" / 152 mm C Vertical Flue Pipe to Back Wall 2" / 50 mm E Unit Corner to Wall 2" / 50 mm Unit Top to Alcove Ceiling 36" / 914 mm

Minimum ceiling height is 36" /914 mm from top of unit.

11) Under no circumstances should this appliance be modiﬁ ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.

12) Installation and any repairs to this appliance should be done by an authorised service person. An authorised service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.

13) Do not slam shut or strike the glass door.

14) Under no circumstances should any solid

fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.

15) The appliance area must be kept clear and free of combustible materials, (gases and other ﬂ ammable vapours and liquids).

6 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 7

When selecting a location for your stove, ensure that the clearances listed above are met as well as ensuring that there is adequate accessibility for servicing and proper operation.

A) Cross Corner B) Room Divider C) Island D) Flat on Wall E) Flat on Wall Corner F) Flush with Wall/Alcove

Refer to "Exterior Flue Terminal Locations" section for ﬂ ue termination requirements.

INSTALLATION

LOCATING YOUR

GAS STOVE

MANUFACTURED

MOBILE HOME

ADDITIONAL

REQUIREMENTS

1) Ensure that structural members are not cut

or weakened during installation.

2) Ensure proper grounding using the #8 ground lug provided.

3) Appliance must be anchored to the ﬂ oor with the supplied anchoring methods.

COMBUSTION AND

VENTILA TION AIR

The combustion air from this appliance is drawn from outside the building through the outer ﬂ ue.

Extra provision for combustion air inside the room is not required.

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 8

INSTALLATION

FLUEING

INTRODUCTION

The Horizontal T ermination Kit and the Simpson Dura-Vent Direct Vent System Model DV-GS venting systems, in combination with the Direct Vent Freestanding Gas Stoves, HG35NG, HG35-LPG, and HG35-ULPG have been tested and listed as direct ﬂ ue heater systems by AGA.

These units use the "balanced ﬂ ue" technology Co-Axial system. The inner liner ﬂ ues products of combustion to the outside while the outer pipe draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.

Note: These ﬂ ue pipes must not be connected to any other appliance.

The gas appliance and ﬂ ue system must be ﬂ ued directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate ﬂ ue system. Common ﬂ ue systems are prohibited.

IMPORTANT

Read all instructions carefully before starting the installation. Failure to follow these instructions may create a ﬁ re or other safety hazard, and will void the warranty. Be sure to check the ﬂ ueing and clearance to combustible requirements. Consult your local building codes before beginning installation.

The location of the termination cap must conform to the requirements in the Exterior Flue T erminal Locations diagram.

INSTALLATION

PRECAUTIONS

These ﬂ ueing systems are engineered products that have been designed and tested for use with the HG35-NG, HG35-LPG, and HG35-ULPG. The warranty will be voided and serious ﬁ re, health or other safety hazards may result from any of the following actions:

1) Installation of any damaged Direct Vent component

2) Unauthorized modiﬁ cation of the Direct Vent System

3) Installation of any component part not manufactured or approved by Simpson Dura-Vent or FPI Fireplace Products International Ltd.

4) Installation other than as instructed by Simpson Dura-Vent and FPI Fireplace Products International Ltd.

WARNING: Always maintain required clearances (air spaces) to nearby combustibles to prevent a ﬁ re hazard. Do not ﬁ ll air spaces with insulation.

Be sure to check the ﬂ ue termination clearance requirements from decks, windows, sofﬁ ts, gas regulators, air supply inlets and public walkways as speciﬁ ed in the Exterior Flue Terminal Loca- tions section and in your local building codes.

The gas appliance and ﬂ ue system must be ﬂ ued directly to the outside of the building,

and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use

it's own separate ﬂ ue system. Common ﬂ ue systems are prohibited.

FLUE RESTRICTOR

POSITION

To set the Flue restriction as indicated in the Flueing Arrangement diagrams on page 10, simply loosen the screws and push the ﬂ ue restrictor plate to the correct position. Tighten the screws.

Horizontal Termination:

Flue Restrictor setting at 36,000 Btu/h

Vertical Termination:

Flue Restrictor setting at 36,000 Btu/h

8 Hampton HG35-1 Direct Vent Freestanding Gas Stove

SAFETY

PRECAUTIONS FOR

THE INSTALLER

1) Wear gloves and safety glasses for protec-

tion.

2) Exercise extreme caution when using ladders or on roof tops.

3) Be aware of electrical wiring locations in walls and ceilings.

Page 9

INSTALLATION

EXTERIOR FLUE TERMINAL LOCATIONS

Minimum clearances required for balanced ﬂ ue terminals or

the ﬂ ue terminals of outdoor appliances

according to AS5601-2004 (AGA gas installation code) or NZS 5261 (New Zealand)

Minimum Clearance (mm) a Below eaves, balconies or other projections:

- Appliances up to 50 MJ/h input 300

- Appliances over 50 MJ/h input 500 b From the ground or above a balcony 300 c From a return wall or external corner 500 d From a gas meter (M) 1000 e From an electricity meter or fuse box (P) 500 f From a drain or soil pipe 150 g Horizontal from any building structure (unless appliance is approved for closer installation) or obstruction facing a terminal 500 h From any other ﬂ ue terminal, cowl or combustion air intake 500 j Horizontally from an openable window, door, or non-mechanical air inlet, or any other opening into a building, with the exception of sub-ﬂ oor ventilation (see also Note (I)):

- Appliances up to 150 MJ/h input 500

- Appliances over 150 MJ/h input 1500 k Vertically below an openable window, door, or non-mechanical air inlet, or any other opening into a building, with the exception of sub-ﬂ oor ventilation (see also Note (I)): see table below

Clearance 'k' in mm

Space Heaters All Other Appliances Up to 50 MJ/h Up to 50 MJ/h input Over 50 MJ/h input Over 150 MJ/h input input to 150 MJ/h input 150 500 1000 1500

NOTES: (I) For mechanical air inlets, including spa blowers, the clearance 'j' and 'k' shall be 1500 mm in all cases. (II) All distances shall be measured vertically or horizontally along the wall to a point in line with the nearest par to of the terminal. (III) Prohibited area below electricity meter or fuse box extends to ground level. (IV) A ﬂ ue terminal of this type shall not be located under a roofed area unless the roofed area is fully open on at least two sides

and a free ﬂ ow of air at the appliance is achieved.

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 10

INSTALLATION

Horizontal Run (Feet)

4'9-3/4"(1.47m)Min.

6'(1.8m)

4'9-3/4"

(1.5m)

5'(1.5m)

3’

(0.9m)

Min.

1'(0.3m)

10'(3.0m)Max.

13"(4.0m)

Vertical Height (feet)

20'-6"(6.2)Max.

Restrictor

Position

(A)

ROTATING 45O ELBOW FOR STRAIGHT HORIZONTAL TERMINATIONS

1) Remove all 4 screws that secure

the elbow to the unit using a 1/4" magnetic nut driver.

Remove all 4 screws

and washers

Horizontal Terminations for All

Flueing Systems

The shaded areas in the diagram below show all allowable combinations of vertical runs with horizontal terminations. Maximum one 90O elbow (two 45o elbows equal one 90o elbow).

ULPG,LPG and Natural Gas:

Residential, Manufactured and

Mobile Homes Installations

2) Rotate the elbow 180

3) Secure the elbow by securing

it with the 4 screws.

FLUEING ARRANGEMENTS

Vertical Terminations Using

Dura-Vent Flueing System for

Residential Manufactured and Mobile Homes

The shaded area in the diagram below shows all allowable combinations of straight vertical and offset to vertical runs with vertical terminations. Maximum two 45o elbows.

If the ﬂ ue is ENCLOSED in a chase (min. size 9" (229mm) x 9" (229mm)) maintain a 1-1/4" (32mm) clearance to combustibles.

May be installed in Manufactured (Mobile) Homes after ﬁ rst sale.

Offset to Vertical Terminations

The ﬂ ueing arrangements diagrammed below, have a min. of 75% (ﬂ ue loss) efﬁ ciency with Fan Off, as required for manufactured homes. (Actual efﬁ ciency may be as high as 85%)

May be installed in Manufactured (Mobile)

10 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Homes after ﬁ rst sale.

Page 11

Flueing Arrangements -

Riser Flue Termination

Riser Terminations:

For installations requiring a vertical rise on the exterior of the building, Riser Flue T erminations as shown in Diagram below is available. Follow the same installation procedures as used fo rstandard Horizontal Termination.

NEVER install the Riser ﬂ ue upside down.

NOTE: For Riser terminatons in ABOVE grade installations, follownational or local code requirements.

Below Grade Riser Installation

If the Riser T ermination must be installed below grade, i.e. basement application, proper drainage must be provided to prevent water from entering the Riser Termination. Do not attempt to enclose the Riser within the wall, or any other type of enclosure.

NOTE: All joints shall be sealed with Mill-Pac.

Restrictor Positioin 'A'

Riser Flue Termination

Flueing Arrangements -

Straight Horizontal Termination

at a De-Rated BTU

INSTALLATION

*If this is an outside corner, the minimum distance between the ﬂ ue and the outside corner is 6” (15cm). See “F” on the diagram on page 9.

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Restrictor Positioin 'A'

Riser Flue Termination

Page 12

INSTALLATION

VERTICAL TERMINATION WITH CO-LINEAR FLEX SYSTEM

THE APPLIANCE MUST NOT BE

CONNECTED TO A CHIMNEY FLUE

SERVING A SEPARATE SOLID FUEL

BURNING APPLIANCE.

This appliance is designed to be attached to two 3" (76mm) co-linear aluminium ﬂ ex running the full length of the chimney. See the Flueing Arrangements chart below for minimum and maximum ﬂ ue lengths. See chart below for minimum distances from roof. Periodically check that the ﬂ ue is unrestricted.

Masonry chimneys may take various contours which the ﬂ exible liner will accommodate. However, keep the ﬂ exible liner as straight as possible, avoid unnecessary bending.

The Air Intake pipe must be attached to the inlet air collar of the termination cap.

Required Parts:

Part # Description

946-529 Co-linear DV Vertical Termination Cap 948-305 3" Flex - 35 ft. 946-563 Co-Axial to Co-Linear Adapter Kit which contains the following: Co-linear Flex Adapter (270-585) Outer Pipe (946-257) Inner Pipe Adapter (946-219)

Flueing Arrangements - Vertical Terminations

with Co-linear Flex System for both Residential & Manufactured Homes

into Masonry Fireplaces

The shaded area in the diagram shows the allowable vertical terminations. Note: Must remove 4 screws from stove collar and rotate 180o to have collar facing straight back. Secure into place with 4 screws.

Straight Vertical Terminations

Alternate Approved Caps

980 Vertical Termination Cap 991 High Wind Cap 923GK

3" Co-linear Adapter with ﬂ ashing

Flue Restrictors set at 1-3/4" open (fully open), Posiiton "A"

12 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 13

DV STOVE HORIZONTAL FLUE KIT

DV 2 ft. Stove Flue Kit (Part # 946-116) and DV 4 ft. Stove Flue Kit (Part #946-216) includes all the parts needed to install the HG35 Direct Vent unit with minimum horizontal and vertical ﬂ ue dimensions. For installations that require longer vertical and/or horizontal ﬂ ue use the Dura-Vent system.

Qty. Description

1) 1 Rigid Pipe Section (Kit # 946-116: 2 ft. (1.2m) length,

Kit # 946-216: 4 ft. (1.2m) length), 6-1/2" (165mm) inside diameter

2) 1 Flex Liner, compressed aluminium 2 ply liner, 4" (102mm) inside diameter

3) 4 spring spacers

4) 1 90 deg. Elbow

5) 1 Adjustable pipe section 13-1/2" to 24" (343mm x 610mm), 2 pcs.

6) 1 Thimble Cover

7) 1 Wall Thimble (2 pcs.)

8) 1 Adapter

9) 1 AstroCap T ermination Cap

10) 2 Trim Collars

11) 1 tube of Mill-Pac, high temperature sealant

12) 12 Screws, #8 x 1/2" Self tapping, Stainless Steel

13) 14 Screws, #8 x 1/2" Self tapping, Black

14) 4 Screws #8 x 1-1/2" Drill Point, Black

15) 4 Screws #8 x 1-1/2" Drill Point, Stainless Steel

16) 8 Wood screws #8 x 1"

Required but not included in above Kit: 45o Elbow (Part #: 946-214)

INSTALLATION

Note: a) Liner sections should be continuous

without any joints or seams.

b) This is an approved system, there-

fore components in this system must not be substituted for any other manufacturer's products.

DV STOVE HORIZONTAL FLUE KIT (#946-116 & #946-216) INSTALLATION

Review the following sequence of instructions which are typical of most installations. The sequence may vary depending on wall thickness. Refer to ﬂ ue location and clearance

dimensions to set the Flue Restrictor to the correct position.

1) Set the unit in its desired location. Check to determine if wall studs will be in the way of the ﬂ ueing system, adjust location until all clearances are met and there are no obstructions.

Note: A 1-1/2"(38mm) clearance around the

outer pipe must be maintained except that only a 1" (25mm) clearance is needed at the termination end.

IMPORTANT: Do not locate termination hood where excessive snow or ice buildup may occur. Be sure to check ﬂ ue termina- tion area after snow falls, and clear to prevent accidental blockage of ﬂ ueing system. When using snow blowers, make sure snow is not directed towards

ﬂ ue termination area.

2) Assemble a trial ﬁ t to determine the vertical center-line for the ﬂ ue termination.

a) Cut a 9-1/2" x 9-1/2" (241mm x 241

mm) square hole on both the interior and exterior wall.

b) Install wall thimbles on both interior

and exterior wall with 4 wood screws (#8 x 1") per thimble.

c) Attach the 2 piece adjustable pipe sec-

tion to the ﬂ ue terminal and slide into position from the exterior. The larger

diameter end of the adjustable pipe goes to the ﬂ ue terminal.

d) Install the 90o elbow onto the adjust-

able pipe to determine the vertical centerline.

Note: if the centerline cannot be met,

the adjustable sections will have to be cut.

e) Cut the 4 ft. section of rigid pipe to

length. Attach the 45o elbow to the rigid pipe, and ensure that the pipe length when cut (with the 45 onto both the starter collar and the 90 elbow. Crimped section of rigid pipe

seats into the 90o elbow. Only cut the uncrimped side of pipe.

Dismantle all pipe sections including ﬂ ue

terminal.

elbow) will seat

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 14

INSTALLATION

3) Attach the 4" dia. ﬂ ex liner to the vent ter- minal ensuring that the ﬂ ex overlaps the collar of the vent terminal by a minimum of 1-3/8"(35mm). Use Mill-Pac to seal and secure with 3 of the #8 x 1/2" screws (stainless steel).

4) Attach the adjustable pipe section to the vent terminal using Mill-Pac and/or high temperature silicone and attach with 3 of the #8 x 1/2" screws (stainless steel).

Hint: Apply the sealant (Mill-Pac and/or high temperature silicone) to the outer pipe before connecting the inner pipe.

Note: The pipe

seam should be facing down.

Note: To make the installation more aes-

thetically pleasing, we recommend framing out a square that the cap can be mounted on.

Note: If installing ter-

mination on a siding covered wall, a vinyl siding standoff or furring strips must be used to ensure that the termination is not recessed into the siding. For vinyl siding standoff installation refer to the Dura-Vent Termination instructions.

5) Slide the partially connected pipe and ﬂ ue terminal assembly through the wall thimbles (from the exterior into the interior) and secure the cap to the exterior wall with 4 of the supplied screws (#8 x 1-1/2" drill point, stainless steel). Note: pilot holes will need to be drilled through the wall thimble on all 4 corners.

Note: The four screws provided for the

ﬂ ue cap should be replaced with appropriate fasteners for stucco, brick, concrete, or other types of sidings.

6) A bead of non-hardening mastic should be run around both the termination and vinyl siding standoff to prevent water from entering and to make a tight seal between the cap and the standoff.

7) Stretch the 4" dia. ﬂ ex liner out fully and get a trial ﬁ t of the liner onto the 4" dia. starter collar.

8) Cut the 4" dia. ﬂ ex liner to the desired size.

Hint: leave an extra 12" to 16" of length,

this will make the ﬁ nal assembly easier to work with.

9) Secure the 4" dia. ﬂ ex liner to the 4" adapter with Mill-Pac and 3 of the #8 x 1/2" screws (stainless steel).

10) Slide the decorative Thimble Cover over the pipe sections and secure with 4 screws (#8 x 1-1/2" drill point, black) to the wall.

11) Slide the 90 elbow and the 4 ft. pipe section (crimp end up) over the 4" dia. ﬂ ex liner.

12) Install the spring spacers onto the pipe sections.

elbow (crimp end up), the 45o

13) Secure the 4" dia. ﬂ ex liner with adapter onto the stove collar. Put a bead of Mill-Pac around the appliance adapter and secure with 3 screws (#8 x 1/2, stainless steel).

14) Attach the 45 lar by sealing with Mill-Pac and/or high temperature silicone and securing with 3 of the #8 x 1/2" (black) screws.

15) Attach the pipe section to the 45o elbow by sealing with Mill-Pac and/or high temperature silicone and securing with 3 of the #8 x 1/2" screws (black). Pipe seams should be facing the wall.

16) Attach the 90o elbow onto the pipe section by sealing with Mill-Pac and/or high temperature silicone and securing with 3 of the #8 x 1/2" screws (black).

17) Slide the adjustable pipe section onto the 90o elbow. Slide the trim collar over the adjustable pipe sections to cover the joint of the telescopic section.) The ﬂ ex may have to be compressed back in order for the adjustable pipe to properly mate to the elbow. Seal with Mill-Pac and/or high temperature silicone and secure with 3 of the #8 x 1/2" screws (black). Pipe seams facing down.

18) Install the trim collar over the starter collar and secure with a #8 x 1/2" screw (black).

If the pipe needs to be touched up, use only Stove Brite High Temperature Metallic Black Stove Paint.

NOTE: All inner joints must be sealed with

Mill-Pac. All outer joints may be sealed with high temperature silicone.

elbow onto the starter col-

14 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 15

DURA-VENT TERMINATION KIT

INSTALLATION

Planning Y our Dura-Vent

Installation

There are two basic types of Dura-Vent Direct Vent System installations: horizontal termination and vertical termination. Conﬁ rm the maximum horizontal run and maximum vertical rise.

When planning your installation, it will be necessary to select the proper length of ﬂ ue pipe for your particular requirements. For horizontal installations, determine the minimum clearance from the rear of the unit to the wall. It is also important to note the wall thickness. (The wall thimble is suitable for 51mm x 102mm or 51mm x 152mm wall construction.) Select the amount

of vertical rise desired for "vertical-to-horizontal" type installations.

Warning: Always maintain required clearances (air spaces) to nearby combustibles to prevent a ﬁ re hazard. Do

not ﬁ ll air spaces with insulation.

The minimum clearance requirements between the outer wall of the ﬂ ue pipe and nearby com- bustible surfaces is 1-1/4 inch. Be sure to check the ﬂ ue termination clearance requirements from decks, windows, sofﬁ ts, gas regulators, air supply inlets and public walkways as speciﬁ ed in the Exterior Flue Terminal Locations section and in your local building codes.

To determine the length of ﬂ ue pipe required for vertical installations, measure the distance from the unit ﬂ ue outlet to the ceiling, the ceiling thickness, the vertical rise in an attic or second storey, and allow for sufﬁ cient vertical height above the roof line.

For multi-storey applications, ﬁ re stops are required at each ﬂ oor level. If an offset is needed, additional pipe, elbows and supports will be required.

Do not exceed the maximum number of elbows.

for horizontal terminations and two 45o

One 90 for vertical termination.

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Dura-Vent Basic

Horizontal Kit # 970

1 90o Elbow 1 Wall Thimble Cover 1 Horiz. Sq. Term. Cap

The FPI AstroCap Dura-Vent® and Direct Vent GS. The FPI AstroCapTM is a proprietary trademark of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.

is certiﬁ ed for installations using FPI ﬂ ueing systems as well as Simpson

Page 16

INSTALLATION

DURA-VENT FLUEING

COMPONENTS

The Simpson Dura-Vent Direct Vent System offers a complete line of component parts for installation of both horizontal and vertical installation. Many items are offered in decorative black, as well as galvanized ﬁ nish. The galvanized pipe and ﬁ ttings are used for concealed locations such as attics or where corrosion is a factor, such as above the roof line. Decorative brass trim kits are available for both wall thimbles and ceiling support boxes.

Part # Description

971 Horiz. T ermination Kit includes: 90o black

elbow, wall thimble cover , horiz. square termination cap, 24" black pipe, 11" -14" 5/8" adjustable black pipe

970 Basic Horiz. Termination Kit includes: 90o

black elbow, wall thimble cover, horiz. square term. cap

978 Vert. T ermination Kit includes 0/12 - 6/12

pitch adjustable ﬂ ashing, storm collar, low proﬁ le term. cap

908B 6" Pipe Length-Black 907B 9" Pipe Length-Black 906 12" Pipe Length Galv. 906B 12" Pipe Length-Black 904 24" Pipe Length Galv. 904B 24" Pipe Length-Black 903 36" Pipe Length Galv. 903B 36" Pipe Length-Black 902 48" Pipe Length Galv. 902B 48" Pipe Length-Black 911B 11"-14 5/8" Adj. Pipe Length-Black 917B 17"- 24" Adj. Pipe Length Black

Parts not supplied by Dura-Vent

946-506/P Vent Guard (Optional) 640-530 Riser Flue Terminal (Optional) 948-128 Vinyl Siding Shield for Riser Flue Terminal 946-228 Horizontal Square Termination Cap

Y ou will require the following components with your new Direct Vent Freestanding Gas Stove. Please review your product to make sure you have everything you need. In the event that you are missing any part, contact your dealer.

Note: These are the minimum pieces re-

quired. Other parts may be required for your particular installation. See above for a list of ﬂ ue parts.

If installing termination on a siding covered wall, a vinyl siding standoff or furring strips can be used in order to ensure that the termination is not recessed into siding.

The vinyl siding standoff is required for walls with vinyl siding.

Minimum components for a Dura-Vent Horizontal Installation:

A) Dura-Vent Horizontal Termination Kit B) Wall Thimble (required for combustible

walls)

Minimum components for a Dura-Vent Vertical Termination:

D) Dura-Vent Vertical Termination Kit. See

above for pipe lengths.

adapter with pipe seams oriented towards the wall or ceiling, as much out of view as possible. The ﬁ nal positioning of the pipe

elbow assembly is determined by

and 90 the mounting orientation of the adapter on the stove and twist-locked for a solid connection.

Note: a) Twist-lock procedure: Four indentations,

located on the female ends of pipes and ﬁ ttings, are designed to slide straight onto the male ends of adjacent pipes and ﬁ ttings, by orienting the four pipe indentations so they match and slide in to the four entry slots on the male ends (diagram 1). Push the pipe sections completely together, then twist-lock one section clockwise approximately one-quarter turn, until the two sections are fully locked. The female locking lugs will not be visible from the outside on the Black Pipe or ﬁ ttings. They may be located by examining the inside of the female ends. Apply sealant "Mill-Pac" to inner pipe and high temp silicone sealant to outer pipe on every twist-lock joint.

Diagram 1:

Hint: Apply

silicone to

female end.

b) Horizontal runs of ﬂ ue must be supported

every three feet. Wall straps are available for this purpose.

945 45O Elbow Galv. 945B 45O Elbow-Black 945G 45O Elbow-Swivel Galv. 945BG 45O Elbow-Swivel-Black 990 90O Elbow Galv. 990B 90O Elbow-Black 990G 90O Elbow-Swivel Galv. 990BG 90O Elbow-Swivel-Black

991 High Wind Term. Cap (Vertical) 980 Vertical Term. Cap 984 Horiz. Sq. Term. Cap 985 Horiz. Sq. High Wind Termination Cap 982 Snorkel-14" Rise Term.Cap 981 Snorkel-36" Rise Term.Cap 940 Wall Thimble-Support/Box 941 Cathedral/Ceiling-Support/Box 3951 Brass Trim-WallThimble/Ceiling Sup-

port 963 Firestop Spacer 943 Flashing 0/12-6/12 943S Flashing 7/12-12/12 953 Storm Collar 950 Vinyl Siding Standoff 988 Wall Strap 942 Wall Thimble

16 Hampton HG35-1 Direct Vent Freestanding Gas Stove

1) Set the unit in its desired location. Check

2) Direct Vent pipe and ﬁ ttings

DURA-VENT

HORIZONTAL

INSTALLATIONS

to determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the unit.

are designed with special twist-lock connections to connect the ﬂ ueing sys- tem to the appliance ﬂ ue outlet. A twist-lock appliance adapter is installed on the unit at the factory. Assemble the desired combination of pipe and elbows to the appliance

3) With the pipe attached to the stove, slide the stove into its correct location, and mark the wall for a 241mm x 241mm (inside dimensions) square hole. The center of the square hole should line up with the centerline of the horizontal pipe, as shown in diagram

3. Cut and frame the 241mm square hole in the exterior wall where the ﬂ ue will be terminated. If the wall being penetrated is constructed of non-combustible material, i.e. masonry block or concrete, a 178mm diameter hole is acceptable.

Page 17

Diagram 3

Note: a) The horizontal run of ﬂ ue should have

a 1/4 inch rise for every 1 foot of run towards the termination. Never allow the ﬂ ue to run downward. This could cause high temperatures and may present the possibility of a ﬁ re.

b) The location of the horizontal ﬂ ue termi-

nation on an exterior wall must meet all local and national building codes, and must not be blocked or obstructed. For External Flue Terminal Locations, see diagram on page 9.

Diagram 4

6) Slide the appliance and ﬂ ue assembly towards the wall carefully inserting the ﬂ ue pipe into the ﬂ ue cap assembly. It is important that the ﬂ ue pipe extends into the ﬂ ue cap a sufﬁ cient distance so as to result in a minimum pipe overlap of 32mm. Secure the connection between the ﬂ ue pipe and the ﬂ ue cap by attaching the two sheet metal strips extending from the ﬂ ue cap assembly into the outer wall of the ﬂ ue pipe. Use the two sheet metal screws provided to connect the strips to the pipe. Bend any remaining portion of the sheet metal strip back towards the ﬂ ue cap, so it will be concealed by the decorative wall thimble cover. See diagram 5.

INSTALLATION

DURA-VENT VERTICAL

TERMINATION

1) Maintain the 32mm clearances (air spaces)

to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafter, or other nearby combustible surfaces. Do not pack air spaces with insulation. Check page 10 for the maximum vertical rise of the ﬂ ueing system and the maximum horizontal offset limitations.

2) Set the gas appliance in its desired location. Drop a plumb bob down from the ceiling to the position of the appliance ﬂ ue exit, and mark the location where the ﬂ ue will penetrate the ceiling. Drill a small hole at his point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the ﬂ ue will penetrate the roof. Determine if ceiling joists, roof rafters or other framing will obstruct the ﬂ ueing system. You may wish to relocate the appliance or to offset, as shown in diagram 8 to avoid cutting load bearing members.

3) To install the Round Support Box/Wall Thimble in a ﬂ at ceiling, cut a 254mm square hole in the ceiling centred on the hole drilled in Step 2. Frame the hole as shown in diagram 9.

4) If installing the ﬂ ue termination to a wall with vinyl siding, the Vinyl Siding Standoff must be used. Attach the Vinyl Siding Standof f to the Horizontal Flue T ermination, but ﬁ rst run a bead of non-hardening mastic around its outside edges, so as to make a seal between ﬂ ue cap and the standoff. Install the Vinyl Siding Standoff (Part # 950) between the ﬂ ue cap and the exterior wall and attach with the four wood screws provided. Seal around the Vinyl Siding Standoff on all four sides. Diagram 6. The arrow on the ﬂ ue cap should be pointing up. Insure that the 32mm clearances to combustible materials are maintained. See diagram 4.

Note: If installing termination on a siding

covered wall, a vinyl siding standoff or furring strips must be used to ensure that the termination is not recessed into the siding. The four wood screws provided should be replaced with appropriate fasteners for stucco, brick, concrete, or other types of sidings.

5) Before connecting the horizontal run of ﬂ ue

pipe to the ﬂ ue termination, slide the black decorative wall thimble cover over the ﬂ ue pipe, then slide the Wall Thimble (Part #

942) over the ﬂ ue pipe.

Diagram 5

7) Install wall thimble in the center of the 254mm square and attach with wood screws.

8) Slide the decorative wall thimble up to the wall surface being careful not to scratch the paint and attach with screws provided. Apply decorative brass or chrome trim if desired. See diagram 6.

Diagram 7

Diagram 6

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 18

INSTALLATION

4) Assemble the desired lengths of black pipe

and elbows necessary to reach from the appliance adapter up though the Round Support Box. Insure that all pipes and elbow connections are in the fully twist-locked position and sealed.

Diagram 8

5) Cut a hole in the roof centred on the small drilled hole placed in the roof in Step 2. The hole should be of sufﬁ cient size to meet the minimum requirements for clearance to combustibles of 1-1/4". Slip the ﬂ ashing under the shingles (shingles should overlap half the ﬂ ashing) as per diagram 10.

Diagram 10: The upper half of the ﬂ ashing is

installed under the rooﬁ ng material and not

nailed down until the chimney is installed.

This allows for small adjustments.

Continue to add pipe sections through the

ﬂ ashing until the height of the ﬂ ue cap meets the minimum height requirements speciﬁ ed in diagram 11 or local codes. Note that for steep roof pitches, the vertical height must be increased. A poor draft, or down drafting can result from high wind conditions near big trees or adjoining roof lines, in these cases, increasing the ﬂ ue height may solve the problem.

7) Ensure ﬂ ue is vertical and secure the base of the ﬂ ashing to the roof with rooﬁ ng rails, slide storm collar over the pipe section and seal with a mastic.

8) Install the vertical termination cap by twist locking it.

Notes: a) For multistorey vertical installations, a

Ceiling Fire stop (Part # 963) is required at the second ﬂ oor, and any subsequent ﬂ oor. Diagram 12. The opening should be framed to 254mm x 254mm inside dimensions, in the same manner as shown in diagram 9.

b) Any occupied areas above the ﬁ rst ﬂ oor,

including closets and storage spaces, through which the vertical ﬂ ue passes, must be enclosed.

2mm

32mm

Diagram 11

32mm

Diagram 12

Diagram 9

6) Continue to assemble pipe lengths.

Note: If an offset is necessary in the attic

to avoid obstructions, it is important to support the ﬂ ue pipe every 3 feet, to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose. See diagram 5.

Hint: Apply the sealant (Mill-Pac and/or high temperature silicone) to the outer pipe before connecting the inner pipe.

Roof Pitch Minimum Flue Height Feet Meters ﬂ at to 7/12 2 0.61 over 7/12 to 8/12 2 0.61 over 8/12 to 9/12 2 0.61 over 9/12 to 10/12 2.5 0.76 over 10/12 to 11/12 3.25 0.99 over 11/12 to 12/12 4 1.22 over 12/12 to 14/12 5 1.52 over 14/12 to 16/12 6 1.83 over 16/12 to 18/12 7 2.13 over 18/12 to 20/12 7.5 2.29 over 20/12 to 21/12 8 2.44

OFFSET CHART

Galvanized pipe and elbows may be utilized

in the attic as well as above the rooﬂ ine. The galvanized ﬁ nish is desirable above the rooﬂ ine due to its higher corrosion resist- ance.

18 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 19

INSTALLATION

CATHEDRAL CEILING

Round Support (RDS) &

Square Support (SQS)

If your home has a cathedral ceiling (no attic space between the ceiling and the roof), install the chimney and support as follows.

1) Situate the chimney in a convenient location as near as possible to the appliance outlet. Cut and frame a hole in the roof for the support. The sides of this hole must be vertical with 1 1/4" clearance.

2) Place the support in the opening. Lower it to the correct height as determined by the table and diagram below.

3) Use appropriate roof ﬂ ashing. Place the ﬂ ashing under the upper shingles and on top

of the lower shingles approximately half of the ﬂ ashing should be under the shingles.

4) Assemble the desired lengths of Black Pipe and Elbows necessary to reach from the appliance adapter up through the support box and ﬂ ashing to proper height as per Dia. 12, local codes or page 10. Ensure that all pipe and elbow connections are in their fully twist lock position.

5) Ensure ﬂ ue is vertical and secure ﬂ ashing to the roof with rooﬁ ng nails. Slide the storm collar over the pipe section and seal with a mastic.

6) Twist lock the ﬂ ue cap on to the last sec- tion.

Support Extensions

Round (RDSE) or Square (SQSE)

Steep pitched cathedral ceilings may require the use of a support extension. This piece ﬁ ts down inside the support and can be adjusted to increase the support's length by up to 22". The extension is attached to the support using the eight metal screws provided. Be sure there is at least a 2 inch overlap where the extension joins the support.

SYSTEM DATA

For 0 to 4500 feet altitude

Natural Gas

Max. Input Rating 34.7 mj. Min. Input Rating 18 mj. Oriﬁ ce Size #33 DMS

Convertible to:

Max. Input Rating 31.6 mj. Min. Input Rating 15 mj. Oriﬁ ce Size #37 DMS

LPG

Max. Input Rating 37 mj. Min. Input Rating 20 mj. Oriﬁ ce Size #51 DMS

Convertible to:

Max. Input Rating 30.6 mj. Min. Input Rating 16.8 mj. Oriﬁ ce Size #52 DMS

ULPG

Max. Input 30.6 mj. Min. Input 16.8 mj. Oriﬁ ce Size #52 DMS Supply Pressure Natural Gas min. 1.13 kPa LPG & ULPG min. 2.75 kPa

Manifold Pressure

Natural Gas 0.95 kPa LPG & ULPG 2.64 kPa

Slope "X"

0/12 - 2/12 4" 2/12 - 7/12 5-1/2" 7/12 - 12/12 6-3/4" 12/12 - 24/12 7-1/2" 24/12+ 12-1/2"

Using a level, make sure the support is

vertical. If the support extends above the roof, cut it ﬂ ush with the top of the roof. Nail the support to the frame opening using (8) 3" spiral nails or #8 x 1-1/2" screws.

Note: If you are using a 6" square support

you may ﬁ nd it difﬁ cult to screw it in place because it is fairly small inside.

Simpson Dura-Vent has provided angle

brackets with this support which can be screwed to the outside of the support box and nailed to surrounding framing as required. Use a minimum of four #8 x 1/2" screws per bracket. In some cases these brackets may need to be trimmed (e.g.: to ﬁ t under a ﬂ ashing). Place the Finish Collar around the support and fasten it to the ceiling using the screws provided.

GAS CONNECTION

The gas line should be rigid pipe. Copper may also be used if approved by AS5601-2004.

The gas connection at the valve is 1/2 male. For minimum and maximum supply pressure see the System Data Table.

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 20

INSTALLATION

AERATION

ADJUSTMENT

The burner aeration is factory set but may need adjusting due to either the local gas supply, air supply or altitude.

Natural Gas Fully Open LPG Fully Open ULPG Fully Open

Caution: Carbon will be produced if the air shutter is closed too much.

Note: Any damage due to carboning result-

ing from improperly setting the aeration controls is NOT covered under warranty.

Note: Aeration Adjustment should only be

performed by an authorized Hampton Installer at the time of installation or service.

GAS PIPE

PRESSURE TESTING

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.

The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.

Note: To properly check gas pressure, both

inlet and manifold pressures should be checked using the valve pressure ports on the valve.

1) Make sure the valve is in the "OFF" posi-

tion.

2) Loosen the "IN" and/or "OUT" pressure tap(s), turning counterclockwise with a 1/8" wide ﬂ at screwdriver.

3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose.

4) Light the pilot and turn the valve to "ON" position. Read manometer.

5) The pressure check should be carried out with the unit burning and the setting should be within the limits speciﬁ ed on the safety label.

6) When ﬁ nished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" ﬂ at screwdriver. Note: Screw should be snug,

but do not over tighten

SIT 845 VALVE DESCRIPTION

1) On-Off Solenoid Valve EV1

2) On-Off Solenoid Valve EV2

3) Inlet Pressure Test Point

4) Outlet Pressure Test Point

5) Connection for Pressure Regulator /

Combustion Chamber Compensation

6) Pressure Regulator for Minimum and Maximum Outlet Pressure

7) Gas Outlet Pressure Electric Modulator

8) Pilot Outlet

9) Main Gas Outlet

10) Side Outlet

11) Main Gas Inlet

EV2

EV1

4321

R.Q.

ADJ.

P.O UT

20 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 21

INSTALLATION

CONVERSION FROM NG TO LPG KIT #486-968

THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !!

Conversion Kit contains:

Qty. Part # Description

1 904-529 Allen Key 5/32 Long 1 904-645 Burner Oriﬁ ce #51 1 918-590 Label "Converted to LP" 1 908-528 Red "LPG" label 1 910-037 #30 ULPG Pilot Oriﬁ ce 1 918-579 Instruction Sheet

1) Shut off the gas supply and unplug the

power cord.

2) Remove the Cast Top, Glass Front, Logs

and Lava Rock.

3) Remove burner.

4) Remove burner oriﬁ ce with a 1/2"

wrench and discard. Use a wrench to hold on to the elbow behind the oriﬁ ce.

5) Reinstall new burner oriﬁ ce LPG

stamped #51 and tighten.

7) Remove the pilot oriﬁ ce with the allen

key.

8) Put in the new LPG oriﬁ ce with the allen

key, then put back the pilot hood.

13) Remove the jumper using a plier.

Jumper Location

Jumper

14) Stick the conversion label "This unit has

been converted to LPG" over top of the serial number decal.

Pilot Hood Burner Oriﬁ ce

6) Pull out the pilot hood by hand.

Pilot

Hood

Removed

Pilot

Oriﬁ ce

9) Adjust the burner areation setting to

8mm and install the burner.

10) Open the bottom door.

11) Carefully pull out the control box.

Note: The control box is held in place by

velcro.

12) Remove the control box cover by

undoing the 3 screws. Maneuver through antenna.

Antenna

Control Box

Cover

15) Replace the yellow "NG" label with the

red "LPG" label.

16) Reverse steps 12 and 11.

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 22

INSTALLATION

17) Turn on the gas supply and plug in the

power cord.

18) Adjusting the Outlet Pressure. All the adjustments must be carried out in the following order:

Remove the modulator plastic cap (A)

using needle nose pliers.

Maximum pressure: Turn the unit ON

to its highest input rating. Screw in the nut (B) to increase the outlet pressure and screw it out to decrease it. Use a 10 mm wrench.

Note: The outlet pressure must be set to

maximum 2.64 kPa.

Minimum pressure: Remove one of

the cables connected to the electric modulator. Keeping the nut (B) blocked, screw in the screw (C) to increase the pressure and screw it out to decrease it. Use a screwdriver 6 x 1 blade.

Note: The outlet pressure must be set to

minimum 0.74 kPa.

After carrying out all adjustments, block

the setting screws with paint, taking care not to obstruct the breather oriﬁ ce of the pressure.

Put back the modulator plastic cap.

WARNING: To ensure the correct

operation of the modulator it is necessary that the plastic cap (A) is returned to its original location.

19) At the end of all setting and adjustment

operations, check electrical insulation and for any gas leaks.

20) Close the bottom door, place the logs

and lava rocks back into position, install the glass front and put in the cast top back in position.

21) Check operation of fan and ﬂ ame

control.

22) Check for proper ﬂ ame appearance and

glow on logs.

Installer Notice:

These instructions must

be left with the appliance.

Cable

Electric

Modulator

22 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 23

INSTALLATION

Conversion Kit to Lower Btu Rating

NG - Kit #: 740-950 LPG - Kit # 740-952

THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER

IF IN DOUBT DO NOT DO THIS CONVERSION !!

NG Conversion Kit 740-950 Contains:

Qty. Part # Description 1 904-240 Burner Oriﬁ ce #37 (NG) 1 918-034 Decal "Converted to 31.6 mj." 1 918-148 Instruction Sheet

LPG Conversion Kit 740-952 Contains:

Qty. Part # Description 1 904-390 Burner Oriﬁ ce #52 (LPG) 1 918-149 Decal "Converted to 30.6 mj. 1 918-148 Instruction Sheet

1) Shut off the gas supply.

2) Open the front door. Carefully remove the

logs and lava rock. (Refer to manual for more detailed instructions.)

3) Remove burner by removing 2 screws, sliding the burner to the left and lift out. See diagram below.

5) Unscrew the 2 Rear Log Pins and move to the front hole position.

6) Reinstall Rear Log Bracket.

7) Remove burner oriﬁ ce with a 1/2" wrench

and discard.

10) Adjust ﬂ ue restrictor setting: To set the ﬂ ue restriction as indicated in the diagram,

simply loosen the screws and push the ﬂ ue restrictor plate to the correct position. Tighten the screws.

Unit mj Restrictor Opening HG35 NG 31.6 A 1-3/4" (45mm) HG35 LPG 30.6 A 1-3/4" (45mm)

Flue Restrictor setting at

Low Btu for Straight Hori-

zontal Flueing

Note: Use a magnetic type

screwdriver if possible.

4) Remove Rear Log Bracket by removing 2 screws. See diagram below.

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Burner Oriﬁ ce

8) Reinstall new burner oriﬁ ce (NG stamped #37 or LPG stamped #52) and tighten.

9) Reverse steps 3) and 2).

11) Attach the label "This unit has been con-

verted to..." on top of the Serial # decal over the higher Btu information.

12) Check for gas leaks.

13) Check inlet and outlet pressures.

14) Check operation of ﬂ ame control. Check

for proper ﬂ ame appearance and glow on logs.

Page 24

INSTALLATION

LOG SET

INSTALLATION

Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation.

The gas log kit contains the following:

a) 02-43 Rear Log 902-227 b) 02-56 Middle Left Log 902-230 c) 02-44 Front Left Log 902-228 d) 02-46 Left Top Log 902-231 e) 02-45 Front Right Log 902-229 f) 02-47 Center Log 902-232 g) 02-48 Middle Right Log 902-226 h) Embers 902-151 i) Lava 902-154

A) 02-43 D) 02-46

G) 02-48

4) Place Rear Log A)02-43 on the two pins on the rear log support.

A)02-43

Pins on Rear Log Support

5) Place the Middle Left Log B)02-56 on the two pins as shown.

B)02-56

C) 02-44

1) Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position.

2) Lift off the Cast Top and remove the glass front.

3) Sprinkle the embers on the left and right sides of the ﬁ rebox base.

B) 02-56

The "02" refer numbers (i.e. 02-43) are

molded into the rear of each log.

Embers

F) 02-47 E) 02-45

Embers

6) Sprinkle some lava rock just in front of B) 02-56 on the burner holes.

B)02-56

Lava Rock

7) Place Front Left Log C)02-44 onto the 2 front pins as shown.

C)02-44

24 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 25

INSTALLATION

8) Place the Left Top Log D)02-46 on the pin on Log B)02-56 and on

top of the cutout on Log A)02-43.

D)02-46

A)02-43

C)02-44

9) Place Front Right Log E)02-45 on the two pins as shown.

B)02-56

Cutout

11) Place the notch in Center Log F)02-47 over Log E)02-45 and across the cutout on Log A)02-43.

A)02-43

F)02-47

E)02-45

Notch

12) Position notch in Front Right Log G)02-48 on Log F)02-47 and push

the bottom right edge against the bracket on the burner tray.

Cutout

G)02-48

A)02-43

E)02-45

10) Place the lava rock in the area between the left and right logs, leaving a space in the middle for log (F) 02-47.

F)02-47

E)02-45

Notch

G)02-48

Bracket

Side View

The bottom right edge of Log G)02-48 must sit snugly

against the bracket. (Front Log 02-45 has been removed

so that the bracket can be seen.)

Hampton HG35-1 Direct Vent Freestanding Gas Stove

13) T est ﬁ re to ensure proper light off (make sure ﬂ ame ﬂ ows smoothly from one end of burner to the other. If there is any ﬂ ame hesitation, check that area for any blockage of the burner port.

Page 26

INSTALLATION

OPTIONAL DOUBLE

DOOR INSTALLATION

1) Secure the T op Door Clip into the T op Front Casting.

Top Door Clip

2) Pull all four door hinges out from the sides of the Front Casting.

DECORATIVE DOOR

GRILL INSTALLATION

1) Hook the Top Clip on the Decorative Door Grill into the top lip of the Front Casting.

2) Lift the Decorative Door Grill slightly and drop the Bottom Clips into the bottom lip of the Front Casting.

Top Clip

Rear View of

Decorative Door Grill

Bottom Clip

2) Slide the Optional Side Tile Inset into the side panel, over the spring clip.

3) Repeat for other side.

Top Tile Inset

1) Lift the Cast Top off the unit.

2) Place the Cast Top face down on a soft surface. Take care not to scratch the ﬁ nish on the Top.

3) Remove the Tile Clips holding the Standard Tile Insets in place.

3) Fasten the Right Door to the 2 right hinges (2 screws per hinge).

TILE INSET

INSTALLATION

Side Tile Inset

1) Slide the Standard Side Tile Inset out towards the back of the unit.

Tile Clip

4) Place the Optional Tile Insets into position and secure with a top and bottom Tile Clip.

Tile Clip

5) Replace the Cast Top on the unit.

Repeat for the Left Door.

26 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 27

INSTALLATION

DOOR HINGE

REMOVAL

1) Remove the cast top by lifting it off of the stove.

2) Release the catches on the left and right

side of the stove that secure the glass.

4) Pull all four door hinges out from the sides of the front casting.

5) Use a 7/16" wrench to remove the screws that secure the door hinges.

Release catch by

pulling up

3) Remove the glass by sliding it up and out.

Remove screws

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 28

INSTALLATION

WIRING

This heater requires a 240V A.C. supply for the gas control to operate.

Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

28 Hampton HG35-1 Direct Vent Freestanding Gas Stove

WARNING: Electrical Grounding Instructions

Page 29

OPERATING INSTRUCTIONS

OPTIONAL

REMOTE CONTROL

Use the Regency Remote Control Kit approved for this unit. Use of other systems may void your warranty.

The remote control kit comes with a hand held transmitter and a wall mounting plate.

1) Choose a convenient location to mount the hand held transmitter, protection from extreme heat is very important.

The remote can also be used as a wall thermostat.

OPERATING

INSTRUCTIONS

Before operating this appliance, proceed through the following check list.

1) Read and understand these Instructions before operating this appliance.

2) Check to see that all wiring is correct and enclosed to prevent possible shock.

3) Check to ensure there are no gas leaks.

4) Make sure the three pieces of door glass

are properly positioned. Never operate the appliance with any of the glass removed or with the door open.

5) Verify that all ﬂ ueing and the cap is unob- structed.

6) Verify log placement.

LIGHTING

INSTRUCTIONS

1) Plug the power cord into a power outlet.

2) Press and release the ON/OFF button once

to start the unit.

3) After approximately 3 seconds the spark ignition system will spark for 25 seconds to light the main burner.

4) If the main burner does not light, reset the unit.

RESETTING

THE UNIT

1) Open the pedestal door on the unit.

2) Press and release the reset button, located

on the unit's control panel once.

3) Wait for approximately 3 seconds and the pilot sparks can be heard and seen. It would take 2 to 3 seconds for the ﬂ ame to be lit.

NOTE: A period of 30 seconds must pass before

another reset is attempted.

SHUTDOWN

INSTRUCTIONS

1) Press the ON/OFF button once.

2) Turn off all electric power to the appliance if

service is to be performed.

FIRST FIRE

The FIRST FIRE in your heater is part of the paint curing process. To ensure that the paint is properly cured, it is recommended that you burn your ﬁ replace for at least four (4) hours the ﬁ rst time you use it with the fan on.

When ﬁ rst operated, the unit will release an odour caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours. The glass may require cleaning.

Hampton HG35-1 Direct Vent Freestanding Gas Stove

NOTE: The main burner will always start on

"HIGH" and resume it's last setting after 20 seconds of operation.

NOTE: When the glass is cold and the appliance

is lit, it may cause condensation and fog the glass. This condensation is normal and will disappear in a few minutes as the glass heats up.

DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS STILL HOT!

DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE.

Page 30

OPERATING INSTRUCTIONS

FAN OPERATION

The fan speed can be adjusted using the Control Panel located at the back of the unit on the top right hand side.

Pressing and releasing the plus (+) FAN button will change the fan speed as follows:

OFF -> LOW -> MEDIUM -> HIGH -> OFF , etc. Pressing and releasing the minus (-) FAN button

will be the reverse of the above.

ADJUSTING FLAME

HEIGHT

There are six ﬂ ame settings that can be adjusted by pressing and releasing the plus (+) and minus (-) FLAME button.

The FLAME setting button is located on the control panel in behind the pedestal door.

FINAL CHECK

Before leaving this unit with the customer, the installer must ensure that the appliance is ﬁ ring correctly. This includes:

1) Clocking the appliance to ensure the correct ﬁ ring rate (rate noted on label) at 15 minutes.

2) If required, adjusting the primary air to ensure that the ﬂ ame does not carbon. First allow the unit to burn for 15 min. to stabilize.

3) Check for proper draft.

CAUTION Any alteration to the product that causes sooting or carboning that

results in damage to the exterior

facia is not the responsibility of the

manufacturer.

SUMMARY OF

CONTROLS

On/Off Button

If the unit is switched off, pressing and releasing this button once will switch the unit on. The unit will resume its last settings.

If the unit is switched on, pressing and releasing this button once will switch the unit off.

PILOT ADJUSTMENT

Periodically check the pilot ﬂ ames. The correct ﬂ ame pattern has 3 strong blue ﬂ ames.

One ﬂ owing around the thermocouple, the sec- ond ﬂ owing across the rear of the burner (it does not have to be touching the burner) and the third ﬂ ame ﬂ owing tangent to the spark ignitor.

NOTE: If you have an incorrect ﬂ ame pat- tern, contact your Regency dealer for further instructions.

Rear of Burner

Front of Burner

An incorrect ﬂ ame pattern will have small, probably yellow ﬂ ames, not coming into proper contact with the rear of the burner or thermopile.

Flame:

Increase - If the unit is switched on, pressing and releasing the ﬂ ame plus (+) button once will increase the ﬂ ame height to the next available high setting.

Decrease - If the unit is switched on, pressing and releasing the ﬂ ame minus (-) button once will decrease the ﬂ ame height to the next avail- able low setting.

Fan:

Increase - If the unit is switched on, pressing and releasing the fan plus (+) button once will increase the fan speed to the next available high setting.

Decrease - If the unit is switched on, pressing and releasing the fan minus (-) button once will decrease the fan speed to the next available low setting.

Rear of Burner

Front of Burner

30 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 31

COPY OF THE LIGHTING PLATE INSTRUCTIONS

FOR YOUR SAFETY

READ BEFORE LIGHTING

A) BEFORE LIGHTING smell all around the appliance area

for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

- Do not try to light any appliance

- Do not touch any electric switch, do not use any phone in your building

- Immediately call your gas supplier from a neighbors phone. Follow the gas suppliers instructions.

- If you cannot reach your gas supplier, call the fire department.

B) Do not use this appliance if any part has been under

water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

918-399a

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owners information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or gas supplier.

1) Plug the power cord into a power outlet.

2) Press and release the ON/OFF button once to start the unit.

3) After approximately 3 seconds the spark ignition system will spark for 25 seconds to light the main burner.

4) If the main burner does not light, check the gas and reset the unit.

LIGHTING INSTRUCTIONS

TO TURN OFF GAS APPLIANCE

This appliance must be installed in accordance with

local codes, if any; if not, follow the current

CAN1-B149/ANSI Z 223.1 (Australia: AS5601-2004,

New Zealand: NZS 5261)

DO NOT REMOVE THIS INSTRUCTION PLATE

1) Press the ON/OFF button once.

2) Turn off all electric power to the unit if service is to be performed.

CAUTION: Hot while in operation. Do not touch. Severe Burns may result. Due to high surface temperatures keep children, clothing and furniture, gasoline and other liquids having fammable vapors away. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

STOP! Read the safety information above on this label.

OPERATING INSTRUCTIONS

The fan operates automatically - turn the knob at the top right rear corner to adjust to the desired speed. The fan will turn on as the stove comes up to operating temperature. After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut of f automatically .

Hampton HG35-1 Direct Vent Freestanding Gas Stove

AUTOMATIC CONVECTION FAN OPERATION

Page 32

MAINTENANCE

NORMAL OPERATING

SOUNDS OF

GAS APPLIANCES

It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. Listed below are some examples. All are normal operating sounds and should not be considered as defects in your appliance.

Blower:

Hampton gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.

Burner Tray:

The burner tray is positioned directly under the burner tube(s) and logs and is made of a different gauge material from the rest of the ﬁ rebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates which can cause "ticking" and "cracking" sounds. Y ou should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel ﬁ reboxes.

Gas Control Valve: As the gas control valve turns ON and OFF, a dull clicking sound may be audible, this is normal operation of a gas regulator or valve.

Unit Body/Firebox: Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process.

MAINTENANCE

INSTRUCTIONS

Any maintenance required accessing the

glass door of the unit must be performed by an authorized service person.

1) Always unplug the power cord before cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year. When cleaning the logs, use a soft clean brush as the logs are fragile and easily damaged.

2) Clean glass (never when unit is hot), appliance, louvres, and door with a damp cloth. Never use an abrasive cleaner. The gold louvres (and optional gold door) may be scratched if abrasives are used to clean them.

The heater is ﬁ nished in a heat resistant

paint and should only be reﬁ nished with heat resistant paint (not with wall paint). Regency uses StoveBright Paint - Metallic Black #6309.

3) Make a periodic check of burner for proper position and condition. Visually check the ﬂ ame of the burner periodically, making sure the ﬂ ames are steady; not lifting or ﬂ oating. If there is a problem, call an authorized service person.

4) The appliance and ﬂ ueing system must be inspected before use, and at least annually, by an authorized ﬁ eld service person, to ensure that the ﬂ ow of combustion and ventilation air is not obstructed.

During the annual service call, the burners

should be removed from the burner tray and cleaned. Replace the embers - do not block the pilot or burner ports.

WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULL Y SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.

CAUTION: ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE.

CLOTHING OR OTHER FLAMMABLE MA TERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL AN AUTHORIZED SERVICE TECHNI CIAN TO INSPECT THE APPLIANCE AND TO REPLACE ANY PART OF CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.

6) Verify proper operation after servicing.

32 Hampton HG35-1 Direct Vent Freestanding Gas Stove

5) Keep the area near the appliance clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

Page 33

MAINTENANCE

GENERAL FLUE

MAINTENANCE

Conduct an inspection of the ﬂ ueing system semi-annually. Recommended areas to inspect as follows:

1) Check the Flueing System for corrosion in areas that are exposed to the elements. These will appear as rust spots or streaks, and in extreme cases, holes. These components should be replaced immediately.

2) Remove the Cap, and shine a ﬂ ashlight down the Flue. Remove any bird nests, or other foreign material.

3) Check for evidences of excessive condensation, such as water droplets forming in the inner liner, and subsequently dripping out the joints, Continuous condensation can cause corrosion of caps, pipe, and ﬁ ttings. It may be caused by having excessive lateral runs, too many elbows, and exterior portions of the system being exposed to cold weather.

4) Inspect joints, to verify that no pipe sections or ﬁ ttings have been disturbed, and conse- quently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity.

GLASS

REPLACEMENT

Y our stove is supplied with high temperature, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. In the event that you break your glass by impact, purchase your replacement door from an authorized Hampton dealer only, and follow our step-by-step instructions for replacement.

1) Lift off the Cast Top.

2) Open the 2 latches of the Glass Front.

4) Remove the glass and replace with the new glass.

5) Replace the door and Cast Top.

WARNING: Do not operate appliance with glass panel removed, cracked or broken. Replacement of the glass should be done by a licensed or quali-

ﬁ ed service person.

Note: Wearing gloves will protect your

hands while handling glass.

LOG REPLACEMENT

The unit should never be used with broken logs. Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs. The pilot light generates enough heat to burn someone. If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagram under Log Installation.

Note: Improper positioning of logs may

create carbon build-up and will alter the unit’s performance which is not covered under warranty.

Latches

3) Lift the Glass Front Assembly up.

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 34

MAINTENANCE

FAN MAINTENANCE

If your fan requires maintenance or replacement, access to the fan is through the rear access panel on the back of the unit. NOTE:

the unit MUST NOT be operated without the fan access panel securely in place and correctly sealed.

IMPORTANT: These fans collect a lot of dust from within your home. Ensure you maintain these fan motors on a regular basis by vacuuming out the fan squirrel cages, around the motor, and around the grills on the back of the stove.

WARNING:

Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

To Remove Fan:

1) Unplug or disconnect power source to

stove.

2) Remove the 6 screws holding the access panel in place.

3) Unclip the black, violet and white wires from

the fan motor.

4) Lift fan off of the 2 pins, tip back and pull

through rear panel. Do not tear or damage the ﬂ ex pipe when removing the fan. Disconnect the green ground wire from the right side of the fan as soon as you can reach it.

Replacing the Fan:

Reverse steps 4 thru 1. Make sure the fan wires and the ground wire are reattached.

Hint for pushing fan down onto pins - rub a bit of dish soap on the grommet so it will slide more easily onto the pin. Check to make sure the fan is seated properly on the pins - try to move the fan back and forth, there should be no noise, if there is check that the grommets haven't come loose.

IMPORTANT

Disconnect power supply

before servicing

34 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 35

PARTS LIST

ELECTRONIC COMPONENTS PARTS LIST

Note: Depending on the model, the diagram below may not be exactly as shown - for reference purposes only.

910-084

910-527 / 910-935

910-909 Fan Resistor 910-936 Intermittent Pilot 910-082 Direct Spark Ignitor 910-089 Flame Cable 910-088 Spark Cable 910-084 Control Box 910-527 Manual Control Switch 910-080 Valve 910-521 Control Box Cable (1)

910-522 Control Box Cable (2) 910-523 Control Box Cable (3)

910-936

910-088

910-080

910-521, 910-522, 910-523

FG37 FG39 FG39 PG33 PG36 /

910-082

910-089

910-906 910-083

PG36D

910-912

910-514

910-922

HG35 PG121/

PG131

    

N/A N/A N/A

N/A

  

   

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

    

N/A N/A



N/A

   

(2) *N/A (2) (2)

(1)

(2)

(3)

910-912 Ignition Module to Valve

Cable

910-906 Reset Switch 910-083 Ignition Module (1)

910-922 Ignition Module (2)

910-514 Jumper Wire 910-527 Manual Control Switch 910-935 Manual Control Switch * Note: The Control Box Cable wires for the FG38 come separately: 910-502, 910-505, 910-506, 910-507, 910-509

Hampton HG35-1 Direct Vent Freestanding Gas Stove

N/A N/A N/A



(2)



N/A

(1) (2)

N/A

   

(2) (2) (2) (2) (2)

   



N/A N/A N/A

  

N/A N/A



N/A

  

Page 36

PARTS LIST

MAIN ASSEMBLY

Part # Description Part # Description Part # Description

Top Relief Door Assembly

1) 942-301** Casting - Top

2) 942-311** Casting - Top Grill

3) 942-321** Casting - Left Side

4) 942-331** Casting - Right Side

5) 942-341** Casting - Front

6) 740-931** Casting - Double Door

8) 942-371** Casting - Bottom Skirt

9) 942-381** Casting - Leg

10) 942-391** Casting - Insert Plate - Top

11) 942-401** Casting - Insert Plate Side

12) 948-219 Hampton Logo Plate

14) 740-062 Top Insert Bracket

15) 904-209 Concealed Hinge

16) 740-069 Cast Door Catch - Top

17) 740-067 Cast Door Catch - Lower

740-542 Front Door Assembly

18) 740-051 Door Support

19) 740-055 Door Frame

22) 41225 Gasket - Tadpole

23) 940-324/P Replacement Glass

24) 740-056 Glass Bracket

25) 948-255 Latch

26) 740-548 Relief Door Assembly

27) 740-059 Gasket - Mounting Relief

50) W260260 Top Relief Frame Gasket

51) 942-117 Top Relief Frame

52) W260280 Top Relief Plate Gasket

53) 770-066F Top Relief Plate

54) * Capscrew 1/4 x 1-3/4 NC

55) * Gasket - Transition Box/Air Passage

56) W842051 Gasket - Upper Air

Passage Top

57) W260108 Gasket - Upper Air

Passage Bottom

58) 630-009 Gasket - Lower Air

Passage

59) * Upper Air Passage Assy

61) 945F Direct Vent Adaptor

Rear Panel Assembly

114) * Wire Tie Wrap

115) * Wire Tie Mount Button

118) 910-087 High Temperature Wire Harness - Fan End

119) * Grommet for Power Cord

134) 746-007 Rear Panel

135) 746-005 Rear Control Panel

918-356 Decal-Rear Control Panel 560-519/P Fan Assembly (Option)

141) 910-169/P Fan Blower 910-714 Power Cord (240 V)

918-647 Manual *Note: Not available as a replacement part. **Last digit of part number indicated colour:

1=Charcoal Grey, 2=Slate Blue, 4=Ivory , 5=Timberline Brown.

38) 740-921** Front Grill

39) * Firebox Bafﬂ e Restrictor Assembly

44) 730-029 Restrictor

45) 740-048 Bafﬂ e for Firebox

46) * Heat Exchanger Assy

47) * Transition Box Assy

48) 740-077 Side Insert Bracket

138) 630-021F Fan Access Panel

36 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 37

PARTS LIST

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 38

PARTS LIST

BURNER & LOG ASSEMBLY

Part # Description

746-574/P Valve Assembly Sigma - NG 746-576/P Valve Assembly Sigma - LPG

904-689 #33 Oriﬁ ce - NG 904-645 #51 Oriﬁ ce - LPG 904-390 #52 ULPG 936-170 Oriﬁ ce Gasket

66) 910-936 Pilot Assembly

67) 730-041 Pilot Holder

68) W840470 Pilot Assembly Gasket

69) * Valve Shield

70) * Valve Bracket

72) * Front Support

73) 730-528 Rear Log Bracket Assy

75) 402-935 Log Set 740-572 Ember Package

78) 746-525 Burner Assy

79) * Base Plate

84) 948-042 Hinge of Valve Access Door

85) 260-056 Valve Access Door

88) 630-008 Burner Tray Firebox Gasket

90) * Burner Box

486-968 Conversion Kit from NG to LPG *Note: Not available as a replacement part.

38 Hampton HG35-1 Direct Vent Freestanding Gas Stove

Page 39

WARRANTY

Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. Regency Industries Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Regency Product.

The Warranty: Lifetime

Covered under the agreement are the following components: Combustion chamber, heat exchanger , burner tubes, logs, embers, glass (thermal breakage) and all gold plating (against defective manufacture). The above will be covered for parts and labour for the ﬁ rst ﬁ ve years and parts only thereafter. Electrical components such as fans, switches, wiring, thermodiscs, remote control, thermopiles, thermocouples and gas valves are covered for one year from the date of purchase.

Conditions:

All installations must be performed by an authorised gas ﬁ tter and installed according to all applicable local and national codes. Also, all service work must be carried out by an authorised gas service person. It is the responsibility of the installer to ensure that the appliance is ﬁ ring as per rating plate. Any part or parts of this unit which in our judgement show evidence of such defect will be repaired or replaced at Regency's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested. In areas where there is not an approved service agent or the closest approved service agent is situated more than thirty (30) kilometres from the installation, Regency is not obliged to arrange warranty repairs and travel and/or additional labour charges will apply.

Exclusions:

This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim. It does not cover installation and operational related problems such as over-ﬁ ring, downdrafts or spillage caused by en- vironmental conditions, nearby trees, buildings, hilltops, mountains, inadequate ﬂ ueing or ventilation, excessive offsets, negative air pressures caused by insufﬁ cient make up air, mechanical systems such as furnaces, fans, clothes dryers etc. The warranty does not extend to any part or parts which show evidence of misuse or abuse, neglect, accident or lack of maintenance. Products made by other manufacturers and used in conjunction with the operation of this appliance without authorization from Regency, may nullify your warranty on this product. Regency Fireplace Products., shall in no event be liable for any special, indirect consequential damages of any nature whatsoever which are in excess of the original purchase price of the product. Any alteration to the unit which causes sooting or carboning that results in damage to the exterior facia is not the responsibility of Regency Fireplace Products.

General:

It is essential that all submitted claims provide all of the necessary information including purchase date, serial #, type of unit and part or parts requested.

DISTRIBUTORS: Western Australia Eastern Australia

NOTE: PLEASE RETAIN YOUR INVOICE AS PROOF OF PURCHASE FOR WARRANTY

INCORRECT INSTALLATION OR GAS PRESSURE SETTINGS ARE NOT COVERED BY

A SERVICE OR CALLOUT FEE WILL BE CHARGED IN THESE CIRCUMSTANCES.

Hampton HG35-1 Direct Vent Freestanding Gas Stove

Air Group Australia 28-30 Division St. Welshpool, WA 6106 Hallam, VIC 3803 08 9350 2200 03 9799 7277

VERIFICATION

WARRANTY

Fireplace Products Australia PTY. Ltd. 1-3 Conquest Way

Page 40

www.regency-ﬁ re.com.au

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** Proof of purchase required at time of warranty request.

Installer: Please complete the following information

Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________

Printed in Canada