HAMPTON BAY HG35-NG1, HG35-LPG1 Owners & Installation

Owners &
Installation
Direct Vent Gas Fireplace
Models: HG35-NG1 HG35-LPG1
Manual
LISTINGS AND CODE APPROVALS These gas appliances have been tested
in accordance with AS4553-2000, NZS 5262 and have been certifi ed by the Australian Gas Association for instal­lation and operation as described in these Installation and Operating In­structions.
Your unit should be serviced annually by an authorised service person.
PLEASE KEEP THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING: Improper installation, adjustment, altera­tion, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional in­formation consult an authorized installer, service agency or the gas supplier.
FOR YOUR SAFETY Do not store or use gasoline or other fl am- mable vapours and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized installer, service agency or the gas supplier.
918-647a
FOR YOUR SAFETY What to do if you smell gas: Do not try to light any appliance Do not touch any electri-
cal switch: do not use any phone in your building.
Immediately call your gas
supplier from a neighbour's phone. Follow the gas sup­plier's instructions.
If you cannot reach your
gas supplier, call the fi re department.
01/09/14
HAMPTON
Direct Vent Freestanding Gas Stove
To the New Owner:
Congratulations! You are the owner of a state-of-the-art Hampton Gas Stove by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The HG35 has been designed to provide you with all the warmth and charm of a wood fi replace. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Hampton Stove.
UNIT DIMENSIONS
27" (685mm)
28" (710mm)
Gas Line
15" (381mm)
16" (406mm)
3.5" (89mm)
21" (533mm)
2 Hampton HG35-1 Direct Vent Freestanding Gas Stove
TABLE OF CONTENTS
SAFETY LABEL
Safety Label................................................................. 4
INSTALLATION
Specifi cations ...............................................................5
Before You Start ...........................................................5
General Safety Information...........................................6
Installation Checklist .....................................................6
Clearances to Combustibles.........................................6
Locating Your Gas Stove .............................................7
Manufactured Mobile Home Requirements ..................7
Combustion and Ventilation Air.....................................7
Flueing Introduction ......................................................8
Installation Precautions ................................................8
Safety Precautions for the Installer...............................8
Flue Restrictor Position ................................................8
Exterior Flue Terminal Locations ..................................9
Rotating Elbow for Horizontal Terminations ................10
Flueing Arrangements - Horizontal Terminations .......10
Flueing Arrangements - Vertical Terminations ............10
Vertical Termination with Co-linear Flex System ........12
DV Stove Horizontal Flue Kit ......................................13
DV Stove Horizontal Flue Kit Installation ....................13
Dura-Vent Termination Kits .........................................15
Dura-Vent Flueing Components ................................16
Dura-Vent Horizontal Installation ................................16
Dura-Vent Vertical Termination Installation .................17
Offset Chart ................................................................18
Cathedral Ceiling .......................................................19
Support Extension - Round or Square........................19
Gas Connection ..........................................................19
System Data ...............................................................19
Aeration Adjustment ...................................................20
Gas Pipe Pressure Testing .........................................20
S.I.T. Valve Description ...............................................20
Conversion from NG to LPG.......................................21
Conversion to Lower BTU ..........................................23
Log Set Installation .....................................................24
Optional Double Door Installation ...............................26
Decorative Door Grill Installation ................................26
Tile Inset Installation ...................................................26
Door Hinge Removal ..................................................27
Wiring Diagram ...........................................................28
Optional Remote Control Installation ..........................29
OPERATING INSTRUCTIONS
Operating Instructions ................................................29
Lighting Instructions....................................................29
Resetting the Unit .......................................................29
Shutdown Instructions ................................................29
First Fire .....................................................................29
Fan Operation.............................................................30
Adjusting Flame Height ..............................................30
Final Check.................................................................30
Summary of Controls ..................................................30
Pilot Adjustment ..........................................................30
Copy of Lighting Plate Instructions .............................31
Automatic Convection Fan Operation.........................31
Normal Operating Sounds of Gas Appliances ............32
MAINTENANCE
Maintenance Instructions............................................32
General Flue Maintenance .........................................33
Log Replacement .......................................................33
Glass Replacement ....................................................33
Fan Maintenance .......................................................34
PARTS LIST
Electronic Components List ........................................35
Main Assembly ..........................................................36
Burner & Log Assembly ..............................................38
WARRANTY
Warranty .....................................................................39
Hampton HG35-1 Direct Vent Freestanding Gas Stove
3
SAFETY LABEL
DO NO T
DO NO T DO NO T
DO NO T
DO NO T DO NO T
OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTIONS BOOKLET. PLACE ARTICLES ON OR AGAINST THIS APPLIANCE STORE CHEMICALS OR FLAMMABLE MATERIALS
SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IN OPERATION. OPERATE WITH PANELS, COVERS OR GUARDS REMOVED FROM THIS APPLIANCE. ENCLOSE THIS APPLIANCE. MODIFY THIS APPLIANCE.
NEAR THIS APPLIANCE.
DO NO T
908-602a
This is a copy of the label that accompanies each Hampton Gas Fireplace. We have printed a copy of the contents here for your review.
NOTE: Hampton units are constantly being im­proved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
4 Hampton HG35-1 Direct Vent Freestanding Gas Stove
(Australia Only)
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The Direct Vent Freestanding Gas Stove must be installed in accordance with these instruc­tions. Carefully read all the instructions in this manual fi rst. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.
Note: Failure to follow the instructions
could cause a malfunction of the heater which could result in death, serious bodily injury, and/or prop­erty damage. Failure to follow these instructions may also void your fi re insurance and/or warranty.
Note: These instructions take precedence
over Simpson Dura-Vent instruc­tions.
SPECIFICATIONS
Fuels: HG35-NG is approved for use with
natural gas.
HG35-LPG is approved for use with
liquefi ed petroleum gases (LPG).
HG35-ULPG is approved for use with
a propane butane mixture (ULPG).
Electrical: 240V A.C. system. Circulation Fan: Two Speed, 125/75. Log Sets: Ceramic bre, 7 per set. Flue System: Coaxial (6-5/8" outer / 4" inner
liner) rigid fl ue and termination cap. The effi ciency rating of the appliance is a
product thermal effi ciency rating determined under continuous operating conditions and was determined independent of any installed system.
BEFORE YOU START
The HG35 gas stove must be installed in ac­cordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the authority having jurisdiction if you require a permit.
INSTALLATION AND REPAIRS SHOULD BE DONE BY A QUALI­FIED SERVICE PERSON. THIS AP­PLIANCE SHOULD BE INST ALLED, REPAIRED, INSPECTED BEFORE USE AND A T LEAST ANNUALL Y BY A QUALIFIED SERVICE PERSON. MORE FREQUENT CLEANING MA Y BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, ETC. IT IS IMPERA TIVE THAT THE CONTROL COMPARTMENT, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR W ARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADUL TS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERA TURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD ST AY A WA Y TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULL Y SUPER VISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
1) Provide adequate clearances for servicing,
proper operation and around the air openings into the combustion chamber.
2) The appliance must be installed on a fl at, solid, continuous surface (e.g. wood, metal, concrete). This may be the fl oor, or it can be raised up on a platform to enhance its visual impact. The appliance may be installed on carpeting, tile, wood fl ooring or other com- bustible material, because the appliance's base extends the full width and depth of the appliance. The Direct Vent Freestanding Gas Stove can be installed in a wide variety of ways and will fi t nearly any room layout. It may be installed in a recessed position, framed out into the room, or across a cor­ner.
3) The Direct Vent Freestanding Gas Stove is approved for alcove installations, which meet the clearances listed on page 6. This unit is approved for manufactured home instal­lations, see page 7 and pages 9 and 10 for the required fl ue arrangements. If installed into a manufactured home the unit must be bolted down to the fl oor.
4) This appliance is Listed for bedroom instal­lations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
5) This appliance is Listed for Alcove installa­tions, maintain minimum Alcove clearances as follows, minimum width of 40" (1016mm), a maximum depth of 36" (914mm), and minimum ceiling height of 64" (1626mm) from fl oor to ceiling.
6) We recommend that you plan your instal­lation on paper using exact measurements for clearances and fl oor protection before actually installing this appliance. Have a qualifi ed building inspector review your plans before installation.
Hampton HG35-1 Direct Vent Freestanding Gas Stove
CLOTHING OR OTHER FLAM­MABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
5
INSTALLATION
GENERAL SAFETY
INFORMATION
1) The appliance shall be installed in accord-
ance with the manufacturer's installation instructions,local gas fi tting regulations, municipal building codes, water supply regulations, electrical wiring regulations, with AS5601-2004 (AGA gas installation code) NZS 5261 (New Zealand)
2) Installation and repair should be done
ONLY by an authorised person.
3) DO NOT CONNECT TO MASONARY
FLUE.
4) This appliance must be connected to the
specifi ed fl ue and termination cap to the outside of the building envelope. Never ue to another room or inside a building. Make sure that the fl ue is fi tted as per Flueing instructions.
5) Inspect the ueing system annually for block-
age and any signs of deterioration.
6) Flueing terminals shall not be recessed into a wall or siding.
7) Any safety glass removed for servicing must be replaced prior to operating the appli­ance.
8) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the replace.
9) Wear gloves and safety glasses for protection while doing required maintenance.
10) Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination.
INSTALLATION
CHECKLIST
1) Check Clearances to Combustibles, location
of unit and fl ueing requirements.
2) Set ue restrictors.
3) Install ueting: Check all ueing require-
ments. Vertical Termination with Co-linear Flex System. Horizontal Termination Kits. Dura-Vent Termination Kits.
4) Make gas connections. Test the pilot. Convert to LPG if desired.
5) Test Gas Pressure.
6) Install logs and embers.
7) Install optional Remote Control.
8) Final check.
Before leaving this unit with the customer, the installer must ensure that the appliance is fi r- ing correctly and operation fully explained
to customer.
This includes:
1) Clocking the appliance to ensure the correct
ring rate (rate noted on label) after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.
CLEARANCES TO
COMBUSTIBLES
The clearances listed are MINIMUM distances. Measure the clearance to both the appliance and the chimney connector. The farthest
distance is correct if the two clearances do not coincide.
For example, if the appliance is set as indicated in one of the fi gures but the connector is too close, move the stove until the correct clearance to the connector is obtained.
This appliance may be installed only with the clearances as shown in the situations pictured.
Do not combine clearances from one type of installation with another in order to achieve closer clearances.
This unit can be installed on a solid combustible surface like a wood fl oor. This unit can also be installed directly on carpeting or vinyl.
Use the minimum clearances shown in the diagrams below:
HG35-NG, HG35-LPG
& HG35-ULPG Clearances
A Side Wall to Unit 6-1/2" / 165 mm B Back Wall to Unit 6" / 152 mm C Vertical Flue Pipe to Back Wall 2" / 50 mm E Unit Corner to Wall 2" / 50 mm Unit Top to Alcove Ceiling 36" / 914 mm
Minimum ceiling height is 36" /914 mm from top of unit.
11) Under no circumstances should this ap­pliance be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12) Installation and any repairs to this appliance should be done by an authorised service person. An authorised service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
13) Do not slam shut or strike the glass door.
14) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
15) The appliance area must be kept clear and free of combustible materials, (gases and other fl ammable vapours and liquids).
6 Hampton HG35-1 Direct Vent Freestanding Gas Stove
When selecting a location for your stove, ensure that the clearances listed above are met as well as ensuring that there is adequate accessibility for servicing and proper operation.
A) Cross Corner B) Room Divider C) Island D) Flat on Wall E) Flat on Wall Corner F) Flush with Wall/Alcove
Refer to "Exterior Flue Terminal Locations" section for fl ue termination requirements.
INSTALLATION
LOCATING YOUR
GAS STOVE
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut
or weakened during installation.
2) Ensure proper grounding using the #8 ground lug provided.
3) Appliance must be anchored to the fl oor with the supplied anchoring methods.
COMBUSTION AND
VENTILA TION AIR
The combustion air from this appliance is drawn from outside the building through the outer fl ue.
Extra provision for combustion air inside the room is not required.
Hampton HG35-1 Direct Vent Freestanding Gas Stove
7
INSTALLATION
FLUEING
INTRODUCTION
The Horizontal T ermination Kit and the Simpson Dura-Vent Direct Vent System Model DV-GS venting systems, in combination with the Direct Vent Freestanding Gas Stoves, HG35­NG, HG35-LPG, and HG35-ULPG have been tested and listed as direct fl ue heater systems by AGA.
These units use the "balanced fl ue" technology Co-Axial system. The inner liner fl ues products of combustion to the outside while the outer pipe draws outside combustion air into the combus­tion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.
Note: These fl ue pipes must not be connected to any other appliance.
The gas appliance and fl ue system must be fl ued directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate fl ue system. Common fl ue systems are prohibited.
IMPORTANT
Read all instructions carefully before starting the installation. Failure to follow these instructions may create a fi re or other safety hazard, and will void the warranty. Be sure to check the fl ueing and clearance to combustible requirements. Consult your local building codes before begin­ning installation.
The location of the termination cap must conform to the requirements in the Exterior Flue T erminal Locations diagram.
INSTALLATION
PRECAUTIONS
These fl ueing systems are engineered products that have been designed and tested for use with the HG35-NG, HG35-LPG, and HG35-ULPG. The warranty will be voided and serious fi re, health or other safety hazards may result from any of the following actions:
1) Installation of any damaged Direct Vent component
2) Unauthorized modifi cation of the Direct Vent System
3) Installation of any component part not manu­factured or approved by Simpson Dura-Vent or FPI Fireplace Products International Ltd.
4) Installation other than as instructed by Simp­son Dura-Vent and FPI Fireplace Products International Ltd.
WARNING: Always maintain re­quired clearances (air spaces) to nearby combustibles to prevent a re hazard. Do not fi ll air spaces with insulation.
Be sure to check the fl ue termination clearance requirements from decks, windows, soffi ts, gas regulators, air supply inlets and public walkways as specifi ed in the Exterior Flue Terminal Loca- tions section and in your local building codes.
The gas appliance and ue system must be ued directly to the outside of the building,
and never be attached to a chimney serving a separate solid fuel or gas-burning appli­ance. Each direct vent gas appliance must use
it's own separate fl ue system. Common fl ue systems are prohibited.
FLUE RESTRICTOR
POSITION
To set the Flue restriction as indicated in the Flueing Arrangement diagrams on page 10, simply loosen the screws and push the fl ue restrictor plate to the correct position. Tighten the screws.
Horizontal Termination:
Flue Restrictor setting at 36,000 Btu/h
Vertical Termination:
Flue Restrictor setting at 36,000 Btu/h
8 Hampton HG35-1 Direct Vent Freestanding Gas Stove
SAFETY
PRECAUTIONS FOR
THE INSTALLER
1) Wear gloves and safety glasses for protec-
tion.
2) Exercise extreme caution when using lad­ders or on roof tops.
3) Be aware of electrical wiring locations in walls and ceilings.
INSTALLATION
EXTERIOR FLUE TERMINAL LOCATIONS
Minimum clearances required for balanced fl ue terminals or
the fl ue terminals of outdoor appliances
according to AS5601-2004 (AGA gas installation code) or NZS 5261 (New Zealand)
Minimum Clearance (mm) a Below eaves, balconies or other projections:
- Appliances up to 50 MJ/h input 300
- Appliances over 50 MJ/h input 500 b From the ground or above a balcony 300 c From a return wall or external corner 500 d From a gas meter (M) 1000 e From an electricity meter or fuse box (P) 500 f From a drain or soil pipe 150 g Horizontal from any building structure (unless appliance is approved for closer installation) or obstruction facing a terminal 500 h From any other fl ue terminal, cowl or combustion air intake 500 j Horizontally from an openable window, door, or non-mechanical air inlet, or any other opening into a building, with the exception of sub-fl oor ventilation (see also Note (I)):
- Appliances up to 150 MJ/h input 500
- Appliances over 150 MJ/h input 1500 k Vertically below an openable window, door, or non-mechanical air inlet, or any other opening into a building, with the exception of sub-fl oor ventilation (see also Note (I)): see table below
Clearance 'k' in mm
Space Heaters All Other Appliances Up to 50 MJ/h Up to 50 MJ/h input Over 50 MJ/h input Over 150 MJ/h input input to 150 MJ/h input 150 500 1000 1500
NOTES: (I) For mechanical air inlets, including spa blowers, the clearance 'j' and 'k' shall be 1500 mm in all cases. (II) All distances shall be measured vertically or horizontally along the wall to a point in line with the nearest par to of the terminal. (III) Prohibited area below electricity meter or fuse box extends to ground level. (IV) A fl ue terminal of this type shall not be located under a roofed area unless the roofed area is fully open on at least two sides
and a free fl ow of air at the appliance is achieved.
Hampton HG35-1 Direct Vent Freestanding Gas Stove
9
INSTALLATION
Horizontal Run (Feet)
4'9-3/4"(1.47m)Min.
6'(1.8m)
4'9-3/4"
(1.5m)
5'(1.5m)
3’
(0.9m)
Min.
1'(0.3m)
10'(3.0m)Max.
13"(4.0m)
1
1
2
2
12
12
14
6
6
16
4
4
14
22
8
8
18
10
10
20
Vertical Height (feet)
20'-6"(6.2)Max.
Restrictor
Position
(A)
ROTATING 45O ELBOW FOR STRAIGHT HORIZONTAL TERMINATIONS
1) Remove all 4 screws that secure
the elbow to the unit using a 1/4" magnetic nut driver.
Remove all 4 screws
and washers
Horizontal Terminations for All
Flueing Systems
The shaded areas in the diagram below show all allowable combinations of vertical runs with horizontal terminations. Maximum one 90O elbow (two 45o elbows equal one 90o elbow).
ULPG,LPG and Natural Gas:
Residential, Manufactured and
Mobile Homes Installations
2) Rotate the elbow 180
3) Secure the elbow by securing
it with the 4 screws.
o
FLUEING ARRANGEMENTS
Vertical Terminations Using
Dura-Vent Flueing System for
Residential Manufactured and Mobile Homes
The shaded area in the diagram below shows all allowable combinations of straight verti­cal and offset to vertical runs with vertical terminations. Maximum two 45o elbows.
If the fl ue is ENCLOSED in a chase (min. size 9" (229mm) x 9" (229mm)) maintain a 1-1/4" (32mm) clearance to combustibles.
May be installed in Manufactured (Mobile) Homes after fi rst sale.
Offset to Vertical Terminations
The fl ueing arrangements diagrammed below, have a min. of 75% (fl ue loss) effi ciency with Fan Off, as required for manufactured homes. (Actual effi ciency may be as high as 85%)
May be installed in Manufactured (Mobile)
10 Hampton HG35-1 Direct Vent Freestanding Gas Stove
Homes after fi rst sale.
Flueing Arrangements -
Riser Flue Termination
Riser Terminations:
For installations requiring a vertical rise on the exterior of the building, Riser Flue T erminations as shown in Diagram below is available. Follow the same installation procedures as used fo rstandard Horizontal Termination.
NEVER install the Riser fl ue upside down.
NOTE: For Riser terminatons in ABOVE grade installations, follownational or local code requirements.
Below Grade Riser Installation
If the Riser T ermination must be installed below grade, i.e. basement application, proper drain­age must be provided to prevent water from entering the Riser Termination. Do not attempt to enclose the Riser within the wall, or any other type of enclosure.
NOTE: All joints shall be sealed with Mill-Pac.
Restrictor Positioin 'A'
Riser Flue Termination
Flueing Arrangements -
Straight Horizontal Termination
at a De-Rated BTU
INSTALLATION
*If this is an outside corner, the minimum distance between the fl ue and the outside corner is 6” (15cm). See “F” on the diagram on page 9.
Hampton HG35-1 Direct Vent Freestanding Gas Stove
Restrictor Positioin 'A'
Riser Flue Termination
11
INSTALLATION
VERTICAL TERMINATION WITH CO-LINEAR FLEX SYSTEM
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to two 3" (76mm) co-linear aluminium fl ex running the full length of the chimney. See the Flueing Arrangements chart below for minimum and maximum fl ue lengths. See chart below for minimum distances from roof. Periodically check that the fl ue is unrestricted.
Masonry chimneys may take various contours which the fl exible liner will accommodate. However, keep the exible liner as straight as possible, avoid unnecessary bending.
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
Required Parts:
Part # Description
946-529 Co-linear DV Vertical Termination Cap 948-305 3" Flex - 35 ft. 946-563 Co-Axial to Co-Linear Adapter Kit which contains the following: Co-linear Flex Adapter (270-585) Outer Pipe (946-257) Inner Pipe Adapter (946-219)
Flueing Arrangements - Vertical Terminations
with Co-linear Flex System for both Residential & Manufactured Homes
into Masonry Fireplaces
The shaded area in the diagram shows the allowable vertical terminations. Note: Must remove 4 screws from stove collar and rotate 180o to have collar facing straight back. Secure into place with 4 screws.
Straight Vertical Terminations
Alternate Approved Caps
980 Vertical Termination Cap 991 High Wind Cap 923GK
3" Co-linear Adapter with fl ashing
Flue Restrictors set at 1-3/4" open (fully open), Posii­ton "A"
12 Hampton HG35-1 Direct Vent Freestanding Gas Stove
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