Hammer HS 2200 User Manual
User Manual
Belt Sanders
HS 2200
Keep this manual handy and in good condition for continual reference!
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Belt Sanders
HS 2200
Belt Sanders
HS 2200
Attention! The machine must be inspected immediately on arrival. If the machine was damaged during
transport or if any parts are missing, a written record of the problems must be submitted to the forwarding
agent and a damage report compiled. Be sure also to notify your supplier immediately.
For the safety of all personnel, it is necessary to conscientiously study this manual before assembly and
commissioning. This manual must be kept in good condition, as it belongs to the machine! Furthermore,
keep the manual to hand and in the vicinity of the machine so that it is accessible to personnel when they
are using, maintaining or repairing the machine.
HAMMER A product of the FELDER GROUP
© Felder KG
KR-Felder-Str. 1
A-6060 Hall in Tirol
Tel.: +43 (0) 5223 5850 0
Fax: +43 (0) 5223 5850 62
E-mail: info@hammer.at
Internet: www.hammer.at
06. März 2007
Belt Sanders
HS 2200
Table of contents
Table of Contents
1 General ...........................................................................................................................5
1.1 Explanation of symbols...................................................................................5
1.2 Information about the manual ..........................................................................5
1.3 Liability and warranty.....................................................................................6
1.4 Copyright...................................................................................................... 6
1.5 Warranty notice.............................................................................................6
1.6 Spare parts ...................................................................................................6
1.7 Disposal .......................................................................................................7
2 Safety ...........................................................................................................................8
2.1 Intended use..................................................................................................8
2.2 Manual contents ............................................................................................8
2.3 Making changes and modifications to the machine ............................................8
2.4 Responsibilities of the owner operator............................................................... 9
2.5 What is required of personnel .........................................................................9
2.6 Work safety ..................................................................................................9
2.7 Personal safety.............................................................................................10
2.8 Hazards arising from the machine.................................................................. 10
2.9 Other risks ..................................................................................................11
3 Declaration of Conformity ..................................................................................................12
4 Technical data ...................................................................................................................13
4.1 Dimensions and weight.................................................................................13
4.2 Operation and storage conditions..................................................................13
4.3 Electrical connection.....................................................................................14
4.4 Particle emissions.........................................................................................14
4.5 Dust extraction.............................................................................................14
4.6 Noise emission ............................................................................................15
5 Setting up the machine....................................................................................................... 16
5.1 Overview....................................................................................................16
5.2 Data plate................................................................................................... 17
6 Transport, packaging and storage ......................................................................................18
6.1 Safety instructions ........................................................................................18
6.2 Transport.....................................................................................................18
6.3 Transport inspection......................................................................................19
6.4 Packaging...................................................................................................19
6.5 Storage.......................................................................................................19
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Belt Sanders
HS 2200
Belt Sanders
HS 2200
7 Setup and installation ........................................................................................................20
7.1 Safety instructions ........................................................................................20
7.2 Electrical connection.....................................................................................20
7.3 Installation ..................................................................................................21
7.4 Unloading................................................................................................... 21
7.4.1 Assembling the machine ...............................................................................21
7.5 Dust extraction.............................................................................................24
8 Making adjustments and preparations................................................................................ 25
8.1 Safety instructions ........................................................................................25
8.2 Sanding belt................................................................................................25
8.2.1 Allowed sanding belts ..................................................................................25
8.3 Table height adjustment and maneuvering.......................................................26
8.4 Sanding carriage.........................................................................................26
8.5 Infeed fence ................................................................................................26
8.6 Mounting/adjusting the sanding belt ..............................................................27
Table of Contents
9 Operation .........................................................................................................................28
9.1 Safety instructions ........................................................................................28
9.2 Switching on the machine .............................................................................29
9.3 Control points during test sanding ..................................................................29
9.4 Switching off the machine ............................................................................. 29
9.5 Emergency stop ...........................................................................................30
9.6 Working techniques .....................................................................................30
9.6.1 Permitted working techniques.........................................................................30
9.6.2 Prohibited working techniques .......................................................................30
9.6.3 Sanding surfaces .........................................................................................30
9.6.5 Sanding on the upper sanding surface............................................................ 31
10 Maintenance .....................................................................................................................32
10.1 Safety instructions ........................................................................................32
10.2 Periodic service............................................................................................32
10.2.1 Height adjustment spindle .............................................................................32
10.2.2 Table guides and Sanding carriage bar..........................................................33
10.2.3 Belt rollers...................................................................................................33
11 Faults .........................................................................................................................34
11.1 Safety instructions ........................................................................................34
11.2 What to do if a fault develops .......................................................................34
11.3 What to do after rectifying the fault................................................................34
11.4 Faults, causes and repairs .............................................................................35
14 Index..................................................................................................................................36
Belt Sanders
HS 2200
General
1 General
1.1 Explanation of symbols
Important technical safety instructions in this manual are
marked with symbols.
These instructions for work safety must be followed. In all
Warning: Risk of injury or death!
This symbol marks instructions that must be followed in order to avoid harm to one‘s health, injuries, permanent impairment or death.
Warning: Danger – electric current!
This symbol warns of potentially dangerous situations related to electric current. Not observing the safety
instructions increases the risk of serious injury or death. Required electrical repairs may only be carried out
by a trained electrical technician.
Attention: Risk of material damage!
This symbol marks instructions which, if not observed, may lead to material damage, functional failures
and/or machine breakdown.
Attention:
This symbol marks tips and information which should be observed to ensure efficient and failure-free operation of the machine.
these particular cases, special attention must be paid in
order to avoid accidents, injury to persons or material
damage.
1.2 Information about the manual
This manual describes how to operate the machine
properly and safely. Be sure to follow the safety tips and
instructions stated here as well as any local accident
prevention directives and general safety regulations.
Before beginning any work on the machine, ensure that
the manual, in particular the chapter entitled „Safety“
and the respective safety guidelines, has been read in its
entirety and fully understood. This manual is an integral
part of the machine and must therefore be kept in the
direct vicinity of the machine and accessible at all times.
If the machine is sold, rented, lent or otherwise transferred to another party, the manual must accompany the
machine.
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Belt Sanders
HS 2200
Belt Sanders
HS 2200
1.3 Liability and warranty
General
The contents and instructions in this manual were compiled in consideration of current regulations and state of
the art technology as well as based on our know-how
and experience acquired over many years. This manual
must be read carefully before commencing any work on
or with this machine. The manufacturer shall not be liable
for damage and or faults resulting from the disregard of
instructions in the manual. The texts and images do not
necessarily represent the delivery contents. The images
and graphics are not depicted on a 1:1 scale. The actual
1.4 Copyright
This manual should be handled confidentially. It is designated solely for those persons who work on or with the
machine. All descriptions, texts, drawings, photos and
other depictions are protected by copyright and other
commercial laws. Illegal use of the materials is punishable by law.
This manual – in its entirety or parts thereof – may not
be transferred to third parties or copied in any way or
delivery contents are dependent on custom-build specifications, add-on options or recent technical modifications
and may therefore deviate from the descriptions, instructions and images contained in the manual. Should any
questions arise, please contact the manufacturer. We
reserve the right to make technical modifications to the
product in order to further improve user-friendliness and
develop its functionality.
form, and its contents may not be used or otherwise
communicated without the express written consent of the
manufacturer.
Infringement of these rights may lead to a demand for
compensation or other applicable claims. We reserve all
rights in exercising commercial protection laws.
1.5 Warranty notice
The guarantee period is in accordance with
national guidelines. Details may be found on our
website, www.felder-group.com
1.6 Spare parts
Attention: Non gnuine, counterfeit or faulty spare parts may result in damage, cause malfunction or complete breakdown of the machine.
If unauthorized spare parts are installed in the machine,
all warranty, service, compensation and liability claims
against the manufacturer and their contractors, dealers
and representatives shall be rejected.
Attention: A list of authorised genuine spare parts and part numbers can be found at the end of this oper-
ating manual.
Use only genuine spare parts supplied by the manufacturer.
Belt Sanders
HS 2200
General
1.7 Disposal
If the machine is to be disposed of, separate the components into the various materials groups in order to allow
them to be reused or selectively disposed of. The whole
structure is made of steel and can therefore be dismantled without problem. This material is also easy to dispose of and does not pollute the environment or jeopard-
Attention: Used electrical materials, electronic components, lubricants and other auxiliary substances must
be treated as hazardous waste and may only be disposed of by specialized, licensed firms.
ise public health. International environmental regulations
and local disposal laws must always be complied with.
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Belt Sanders
HS 2200
Belt Sanders
HS 2200
2 Safety
Safety
At the time of its development and production, the machine was built in accordance with prevailing technological regulations and therefore conforms to industry safety
standards.
However, hazards may arise should the machine be
operated by untrained personnel, be used improperly or
employed for purposes other than those it was designed
for. The chapter entitled „Safety“ offers an overview of
all the important safety considerations necessary to opti-
2.1 Intended use
The belt sander HS 2200 is designed to provide superior
sanding results on large surfaces and frames. Working
materials other than wood is only permitted with the
express written consent of the manufacturer. Operational
Attention: Any use se outside the machines intended purposes shall be considered improper and is therefore not permitted. All claims regarding damage resulting from improper use that are made against the
manufacturer and its authorized representatives shall be rejected. The operator shall be solely liable for
any damage that results from improper use of the machine.
mise safety and ensure the safe and trouble-free operation of the machine.
Additionally, in order to further minimize risks, the other
chapters of this manual contain specific safety instructions, all marked with symbols. Besides the various
instructions, there are a number of pictograms, signs and
labels affixed to the machine that must also be heeded.
These must be kept visible and legible and may not be
removed.
safety is guaranteed only when the machine is used for
its intended purposes.
The term „proper use“ also refers to correctly observing
the operating conditions as well as the specifications and
instructions in this manual.
The machine may only be operated with parts and original and or genuine accessories from the manufacturer.
2.2 Manual contents
All those appointed to work on or with the machine must
have fully read and understood the manual before commencing any work. This requirement must be met even
if the appointed person is familiar with the operation of
such a machine or a similar one, or has been trained
by the manufacturer. Knowledge about the contents of
this manual is a prerequisite for protecting personnel
from hazards and avoiding mistakes so that the machine
may be operated in a safe and trouble-free manner. It is
recommended that the operator request proof from the
personnel that the contents of the manual have in fact
been read and understood.
2.3 Making changes and modifications to the machine
In order to minimize risks and to ensure optimal performance, it is strictly prohibited to alter, retrofit or modify the
machine in any way without the express consent of the
manufacturer. All the pictograms, signs and labels affixed to the machine must be kept visible, readable and
may not be removed. Pictograms, signs and labels that
have become damaged or unreadable must be replaced
promptly.
Belt Sanders
HS 2200
Safety
2.4 Responsibilities of the owner operator
This manual must be kept in the immediate vicinity of
the machine and be accessible at all times to all persons
working on or with the machine. The machine may only
be operated if it is in proper working order and in safe
condition. Every time before the machine is switched
on, it must be inspected for visible defects and general
condition. All instructions in this manual must be strictly
followed without reservation.
Besides the safety advice and instructions stated in this
manual, it is necessary to consider and observe local accident prevention regulations, general safety regulations
2.5 What is required of personnel
Only authorized and trained personnel may work on and
with the machine. Personnel must be briefed about all
functions and potential dangers of the machine. „Specialist staff“ is a term that refers to those who – due to
their professional training, know-how, experience, and
knowledge of relevant regulations – are in a position to
assess delegated tasks and recognise potential risks. If
the personnel lack the necessary knowledge for working on or with the machine, they must first be trained.
Responsibility for working with the machine (installation,
service, maintenance, overhaul) must be clearly defined
and strictly observed. Only those persons who can be
expected to carry out their work reliably may be given
permission to work on or with the machine. Personnel
as well as current environmental stipulations that apply to
the operational range of the machine.
The operator and designated personnel are responsible
for the trouble-free operation of the machine as well
as for clearly establishing who is in charge of installing, servicing, maintaining and cleaning the machine.
Machines, tools and accessories must be kept out of the
reach of children.
must refrain from working in ways that could harm others, the environment or the machine itself. It is absolutely
forbidden for anyone who is under the influence of
drugs, alcohol or reaction-impairing medication to work
on or with the machine. When appointing personnel to
work on the machine, it is necessary to observe all local
regulations regarding age and professional status. The
user is also responsible for ensuring that unauthorised
persons remain at a safe distance from the machine.
Personnel are obliged to immediately report to the operator any irregularities with the machine that might compromise safety.
2.6 Work safety
Following the safety advice and instructions given in this
manual can prevent bodily injury and material damage while working on and with the machine. Failure to
observe these instructions can lead to bodily injury and
damage to or destruction of the machine. Disregard of
the safety advice and instructions given in this manual as
well as the accident prevention regulations and general
safety regulations applicable to the operative range of
the machine shall release the manufacturer and their
authorised representatives from any and all liability and
compensation claims.
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Belt Sanders
HS 2200
Belt Sanders
HS 2200
2.7 Personal safety
When working on or with the machine, the following
must be strictly observed:
Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine.
It is prohibited to wear gloves while working on or with the machine.
All jewellery (rings, bracelets, necklaces, etc.) must be removed before starting work on or with the machine.
When working on or with the machine, the following must always be worn by personnel:
Safety
Protective gear (overalls, safety goggles, dust mask, hairnet to contain long hair, etc.)
Sturdy, tight-fitting clothing (tear-resistant, no wide sleeves).
Protective footwear
That protects the feet from heavy falling objects and prevents sliding on slippery floors.
Ear protection
To protect against loss of hearing.
2.8 Hazards arising from the machine
The machine has undergone a hazards analysis. The
design and construction of the machine are based on the
results of this analysis and correspond to state-of-the-art
technology.
The machine is considered operationally safe when used
properly.
Nevertheless, there are some residual risks that must be
considered.
The machine runs with high electrical voltage.
Warning! Danger – electric current: Electrical energy can cause serious bodily injury. Damaged insulation
materials or defective individual components can cause a life-threatening electrical shock.
• Before carrying out any maintenance, cleaning and
repair work, switch off the machine and secure it
against being accidentally switched on again.
• When carrying out any work on the electrical equip-
ment, ensure that the voltage supply is completely
isolated.
• Do not remove any safety devices or alter them to put
them out of commission.
Belt Sanders
HS 2200
Safety
2.9 Other risks
Warning! Risk of injury: Even if the safety measures are followed, there are still certain residual risks that
must be considered when working on the machine:
• Danger of injury due to ejected workpieces.
• Danger of injury from crushing.
• Risk of injury from workpiece kickback.
• Hearing damage as a result of high noise levels.
• Health impairments due to the inhalation of airborne
particles, especially when working with beech and
oak wood.
• Unforeseen contact of the hands with the running
sanding belt.
• Unforeseen contact of the hands with the running
sanding belt edge.
• Workpiece tipping due to insufficient workpiece support.
• Danger of accidents from the unprotected portion of
the running sanding belt.
• The workpiece being dragged in the direction of the
sander when sanding if the sanding foot applies too
much pressure.
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Belt Sanders
HS 2200
Belt Sanders
HS 2200
3 Declaration of Conformity
according to Machine Guidelines 98/37/EG, Appendix II A
Declaration of Conformity
EG-Declaration of Conformity
Manufacturer:
We hereby declare that the machine indicated below, which corresponds to the design and construction of the model
we put on the market, conforms with the safety and health requirements as stated by the EC.
Product designation: Belt Sanders
Make: HAMMER
Model designation: HS 2200
The following EC guidelines were applied: 98/37/EG - Machine Guidelines
73/23/EWG - Low-Voltage Guidelines
89/336/EWG - Electromagnetic Tolerance
Guidelines
The following harmonised norms were applied: EN 292-1 EN 50081-2 (01.92)
EN 292-2 EN 50082-2 (03.95)
EN 60204
FELDER
KR-Felder-Str. 1
A-6060 Hall in Tirol
Issuing authority: Prüf- und Zertifizierungsstelle im BG-Prüfzert
Fachausschuss Holz
Vollmoellerstraße 11
D-70563 Stuttgart
No. 0392
This EC Declaration of Conformity is valid only if the CE label has been affixed to the machine.
Modifying or altering the machine without the express written agreement of the manufacturer shall render the warranty null and void.
Hall in Tirol, 14.06.2006
Johann Felder, Managing Director
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