Defects occurring within 3 years from delivery date shall be remedied free of charge at our
plant (carriage and insurance paid by sender).
Subject to change without notice.
Return of products under warranty
Please contact our Service Team before returning a defective device. Request a Return Goods
Authorization number (RGA). This number assures proper tracking of your device. Ship the
cleaned device to the address you have been given. If the device has been in contact with
process uids, it must be decontaminated/disinfected before shipment. In that case, please
attach a corresponding certicate, for the health and safety of our service personnel.
Disposal
Please observe the applicable local or national regulations concerning the disposal of “waste
electrical and electronic equipment”.
Safety Information
Be sure to read and observe the following instructions!
The device has been manufactured using state of the art technology
and it complies with applicable safety regulations.
When operating the device, certain conditions may nevertheless lead
to danger for the operator or damage to the device.
CAUTION!
Commissioning must be carried out by trained experts.
Whenever it is likely that protection has been impaired, the device
shall be made inoperative and secured against unintended operation.
The protection is likely to be impaired if, for example:
• the device shows visible damage
• the device fails to perform the intended function
• after prolonged storage at temperatures above 70 °C
• after severe transport stresses
Before recommissioning the device, a professional routine test in
accordance with EN 61010-1 must be performed. This test should be
carried out at the manufacturer's factory.
CAUTION!
Before commissioning you must prove that the device may be
connected with other equipment.
5
Intended Use
The Model H100 CONDI is used for measurement of electrical conductivity and temperature in liquids. Fields of application are: biotechnology, chemical industry, environment, food processing, water/wastewater treatment.
The sturdy molded enclosure can be xed into a control panel or
mounted on a wall or at a post.
The protective hood provides additional protection against direct
weather exposure and mechanical damage.
The device has been designed for application with inductive (toroidal)
sensors. It provides two current outputs (for transmission of measured
value and temperature, for example), two contacts, and a universal
power supply 24...230VAC/DC, AC: 45 ... 65 Hz.
Registered Trademarks
The following names are registered trademarks. For practical reasons
they are shown without trademark symbol in this manual.
Sensocheck®
Sensoface®
GainCheck®
6
Documents Supplied
HAMILTON Bonaduz AG | CH-7402 Bonaduz | Switzerland
WARNING-EXPLOSION HAZARD- DO NOT DISCONNECT EQUIPMENT UNLESS POWERHAS BEEN SWITCHED OFF OR THE AREAIS KNOWN TO BE NON-HAZARDOUS.WARNING-BONDING BETWEEN CONDUIT IS NOT AUTOMATIC AND MUST BEPROVIDED AS PART OF THE INSTALLATION. SEE INSTALLATION INSTRUCTIONS.
WARNING-SUBSTITUTION OF COMPONENTS MAYIMPAIR SAFETY.WARNING-CLEAN ONLYWITH ANTISTATIC MOISTENED CLOTH.CAUTION-USE SUPPLYWIRES SUITABLE FOR 30°C ABOVESURROUNDING AMBIENT
AND RATED AT LEAST 250 V. USE SIGNALWIRES SUITABLE FOR AT LEAST 250 V.
Tamb: -20 to +55 °C
H100 COND
243080-02 / 0000000
Power: 24 to 230 V AC/DC, 45 to 65 Hz6 VA, 2,5 W
No. 83427 / 0000000 / JJWW
APPROVED
FM
ref. el.
anode
guard
cathode
do not
connect
Tamb: -20 to +55 °C
H100 DO
243080-03 / 0000000
Power: 24 to 230 V AC/DC, 45 to 65 Hz6 VA, 2,5 W
No. 83428 / 0000000 / JJWW
APPROVED
FM
83428/0000000/jjww
Tamb -20 to +55 °C
1
2
3
4
5
Hamilton Bonaduz AGVia Crusch 87402 Bonaduz Switzerland
RTD
RTD
C
D
E
shield
do not
connect
do not
connect
7813
12
6
11
109
14
15162019
+
+
-
alarm
rel. 1
24 to
230 V
ac/dc
out 1
out 2
power
output
17
18
contacts
clean
MAX. RELAYCONTACT RATING: AC < 250 V / < 3 A/ < 750 VA, DC < 30 V / < 3 A/ < 90 W, RESISTIVE
WARNING-EXPLOSION HAZARD- DO NOT DISCONNECT EQUIPMENT UNLESS POWERHAS BEEN SWITCHED OFF OR THE AREAIS KNOWN TO BE NON-HAZARDOUS.WARNING-BONDING BETWEEN CONDUIT IS NOT AUTOMATIC AND MUST BEPROVIDED AS PART OF THE INSTALLATION. SEE INSTALLATION INSTRUCTIONS.
WARNING-SUBSTITUTION OF COMPONENTS MAYIMPAIR SAFETY.WARNING-CLEAN ONLYWITH ANTISTATIC MOISTENED CLOTH.CAUTION-USE SUPPLYWIRES SUITABLE FOR 30°C ABOVESURROUNDING AMBIENT
AND RATED AT LEAST 250 V. USE SIGNALWIRES SUITABLE FOR AT LEAST 250 V.
Tamb: -20 to +55 °C
H100 CONDI
243080-04 / 0000000
Power: 24 to 230 V AC/DC, 45 to 65 Hz6 VA, 2,5 W
No. 91524 / 0000000 / JJWW
APPROVED
FM
Installation Instructions
Installation and Connection
CAUTION!
• Installation of the transmitter must be carried out by trained experts
in accordance with this user manual and as per applicable local and
national codes.
• Be sure to observe the technical specications and input ratings
during installation.
• Be sure not to notch the conductor when stripping the insulation.
• Before connecting the device to the power supply, make sure that
its voltage lies within the range 20.5 ... 253 V AC/DC.
• All parameters must be set by a system administrator prior to
commissioning.
The terminals are suitable for single wires and exible leads up to
2.5mm2 (AWG 14).
Terminal Assignments
18
24 to
ac/dc
230 V
power
MAX. RELAY CONTACT RATING: AC < 250 V / < 3 A / < 750 VA, DC < 30 V / < 3 A / < 90 W, RESISTIVE
WARNING -EXPLOSION HAZARD- DO NOT DISCONNECT EQUIPMENT UNLESS POWER
HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
WARNING -BONDING BETWEEN CONDUIT IS NOT AUTOMATIC AND MUST BE
PROVIDED AS PART OF THE INSTALLATION. SEE INSTALLATION INSTRUCTIONS.
WARNING -SUBSTITUTION OF COMPONENTS MAY IMPAIR SAFETY.
WARNING -CLEAN ONLY WITH ANTISTATIC MOISTENED CLOTH.
CAUTION -USE SUPPLY WIRES SUITABLE FOR 30°C ABOVESURROUNDING AMBIENT
AND RATED AT LEAST 250 V. USE SIGNAL WIRES SUITABLE FOR AT LEAST 250 V.
NI, CLI, DIV2, GRP A, B, C, D, T4
NI, CLI, ZN2, GP IIC, T4
17
clean
151620 19
alarm
contacts
14
do not
connect
FM
APPROVED
12
11
+
rel. 1
10 9
out 2
output
ENCLOSURE TYPE 2
Tamb -20 to +55 °C
+
-
out 1
7813
6
do not
connect
Hamilton Bonaduz AG
Via Crusch 8
7402 Bonaduz
Switzerland
5
4
hi
send
RTD
E
D
91524/0000000/1638
3
2
1
hi
lo
lo
receive
drain
shield
RTD
C
Fig.: Transmitter H100 CONDI terminal assignments
13
Installation and Connection
83426/0000000/jjww
Tamb - 20 to + 55 °C
meas el.
aux.
el.
do not
connect
ref el.
1
2
3
4
5
Hamilton Bonaduz AGVia Crusch 87402 Bonaduz Switzerland
RTD
RTD
C
D
E
shield
do not
connect
do not
connect
7813
12
6
11
109
14
15162019
+
+
-
alarm
rel. 1
24 to
230 V
ac/dc
out 1
out 2
power
output
17
18
contacts
clean
MAX. RELAYCONTACT RATING: AC < 250 V / < 3 A/ < 750 VA, DC < 30 V / < 3 A/ < 90 W, RESISTIVE
WARNING-EXPLOSION HAZARD- DO NOT DISCONNECT EQUIPMENT UNLESS POWERHAS BEEN SWITCHED OFF OR THE AREAIS KNOWN TO BE NON-HAZARDOUS.WARNING-BONDING BETWEEN CONDUIT IS NOT AUTOMATIC AND MUST BEPROVIDED AS PART OF THE INSTALLATION. SEE INSTALLATION INSTRUCTIONS.
WARNING-SUBSTITUTION OF COMPONENTS MAYIMPAIR SAFETY.WARNING-CLEAN ONLYWITH ANTISTATIC MOISTENED CLOTH.CAUTION-USE SUPPLYWIRES SUITABLE FOR 30°C ABOVESURROUNDING AMBIENT
AND RATED AT LEAST 250 V. USE SIGNALWIRES SUITABLE FOR AT LEAST 250 V.
Tamb: -20 to +55 °C
H100 pH
243080-01 / 0000000
Power: 24 to 230 V AC/DC, 45 to 65 Hz6 VA, 2,5 W
No. 83426 / 0000000 / JJWW
APPROVED
FM
SG
83427/0000000/jjww
Tamb - 20 to + 55 °C
1
2
3
4
5
Hamilton Bonaduz AGVia Crusch 87402 Bonaduz Switzerland
RTD
RTD
C
D
E
shield
do not
connect
do not
connect
7813
12
6
11
109
14
15162019
+
+
-
alarm
rel. 1
24 to
230 V
ac/dc
out 1
out 2
power
output
17
18
contacts
clean
MAX. RELAYCONTACT RATING: AC < 250 V / < 3 A/ < 750 VA, DC < 30 V / < 3 A/ < 90 W, RESISTIVE
WARNING-EXPLOSION HAZARD- DO NOT DISCONNECT EQUIPMENT UNLESS POWERHAS BEEN SWITCHED OFF OR THE AREAIS KNOWN TO BE NON-HAZARDOUS.WARNING-BONDING BETWEEN CONDUIT IS NOT AUTOMATIC AND MUST BEPROVIDED AS PART OF THE INSTALLATION. SEE INSTALLATION INSTRUCTIONS.
WARNING-SUBSTITUTION OF COMPONENTS MAYIMPAIR SAFETY.WARNING-CLEAN ONLYWITH ANTISTATIC MOISTENED CLOTH.CAUTION-USE SUPPLYWIRES SUITABLE FOR 30°C ABOVESURROUNDING AMBIENT
AND RATED AT LEAST 250 V. USE SIGNALWIRES SUITABLE FOR AT LEAST 250 V.
Tamb: -20 to +55 °C
H100 COND
243080-02 / 0000000
Power: 24 to 230 V AC/DC, 45 to 65 Hz6 VA, 2,5 W
No. 83427 / 0000000 / JJWW
APPROVED
FM
ref. el.
anode
guard
cathode
do not
connect
Tamb: -20 to +55 °C
H100 DO
243080-03 / 0000000
Power: 24 to 230 V AC/DC, 45 to 65 Hz6 VA, 2,5 W
No. 83428 / 0000000 / JJWW
APPROVED
FM
83428/0000000/jjww
Tamb -20 to +55 °C
1
2
3
4
5
Hamilton Bonaduz AGVia Crusch 87402 Bonaduz Switzerland
RTD
RTD
C
D
E
shield
do not
connect
do not
connect
7813
12
6
11
109
14
15162019
+
+
-
alarm
rel. 1
24 to
230 V
ac/dc
out 1
out 2
power
output
17
18
contacts
clean
MAX. RELAYCONTACT RATING: AC < 250 V / < 3 A/ < 750 VA, DC < 30 V / < 3 A/ < 90 W, RESISTIVE
WARNING-EXPLOSION HAZARD- DO NOT DISCONNECT EQUIPMENT UNLESS POWERHAS BEEN SWITCHED OFF OR THE AREAIS KNOWN TO BE NON-HAZARDOUS.WARNING-BONDING BETWEEN CONDUIT IS NOT AUTOMATIC AND MUST BEPROVIDED AS PART OF THE INSTALLATION. SEE INSTALLATION INSTRUCTIONS.
WARNING-SUBSTITUTION OF COMPONENTS MAYIMPAIR SAFETY.WARNING-CLEAN ONLYWITH ANTISTATIC MOISTENED CLOTH.CAUTION-USE SUPPLYWIRES SUITABLE FOR 30°C ABOVESURROUNDING AMBIENT
AND RATED AT LEAST 250 V. USE SIGNALWIRES SUITABLE FOR AT LEAST 250 V.
91524/0000000/1638
Tamb: -20 to +55 °C
H100 CONDI
243080-04 / 0000000
Power: 24 to 230 V AC/DC, 45 to 65 Hz6 VA, 2,5 W
No. 91524 / 0000000 / JJWW
APPROVED
FM
3
power
MAX. RELAY CONTACT RATING: AC < 250 V / < 3 A / < 750 VA, DC < 30 V / < 3 A / < 90 W, RESISTIVE
WARNING -EXPLOSION HAZARD- DO NOT DISCONNECT EQUIPMENT UNLESS POWER
HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
WARNING -BONDING BETWEEN CONDUIT IS NOT AUTOMATIC AND MUST BE
PROVIDED AS PART OF THE INSTALLATION. SEE INSTALLATION INSTRUCTIONS.
WARNING -SUBSTITUTION OF COMPONENTS MAY IMPAIR SAFETY.
WARNING -CLEAN ONLY WITH ANTISTATIC MOISTENED CLOTH.
CAUTION -USE SUPPLY WIRES SUITABLE FOR 30°C ABOVESURROUNDING AMBIENT
AND RATED AT LEAST 250 V. USE SIGNAL WIRES SUITABLE FOR AT LEAST 250 V.
NI, CLI, DIV2, GRP A, B, C, D, T4
NI, CLI, ZN2, GP IIC, T4
18
24 to
ac/dc
230 V
17
clean
151620 19
14
do not
alarm
contacts
FM
APPROVED
12
11
+
rel. 1
connect
output
ENCLOSURE TYPE 2
10 9
+
-
out 1
out 2
Tamb -20 to +55 °C
7813
do not
connect
2
6
5
hi
send
RTD
E
Hamilton Bonaduz AG
Via Crusch 8
7402 Bonaduz
Switzerland
3
2
4
1
lo
lo
receive
drain
shield
RTD
C
D
1
hi
1 Terminals for temperature probe and outer shield
2 Terminals for sensor
3 Terminals for power supply
Fig.: Information on installation, rear side of device
Division 2 Wiring
The connections to the device must be installed
14
in accordance with the National Electric Code
(ANSINFPA70) Division 2 hazardous (classied) location
non-incendive wiring techniques.
Installation and Connection
Preparing the Shield Connection
Cable for connecting the Conducell I sensor
• Insert the cable through the
cable entry into the terminal
compartment.
• Remove the already separated part
of the cable insulation (1).
3
• Turn the shielding mesh (2) over the
4
5
cable insulation (3).
• Then shift the crimp ring (4) over the
shielding mesh and tighten it using a
pince (5).
The Pre-Assembled Measuring Cable
Transp.
Coax RD
Coax WH
RD
WH
Transp.
GN
WH
YE
receive hi
receive lo
send lo (jumper to 3!)
send hi
RTD (temp)
RTD (temp)
sense (temp)
shield
15
16
Conducell I Sensor
Connecting the pre-assembled cable
Wiring Example
Transmitter H100 CONDI
receive lo
receive hi
Transp.
Coax RD
RD
drain
send lo
WH
send hi
Transp.
Coax WH
shield
Shield *
* The shield must be connected to the shielding mesh of
the cable using a crimp ring (see ”Preparing the Shield
Connection”).
RTD
GN
YE
RTD
WH
17
Protective Wiring of Relay Outputs
1
2
3
1
2
3
Protective Wiring of Relay Contacts
Relay contacts are subject to electrical erosion. Especially with inductive and capacitive loads, the service life of the contacts will be
reduced. For suppression of sparks and arcing, components such as RC
combinations, nonlinear resistors, series resistors, and diodes should
be used.
AC applications with inductive load
1 Load
2 RC combination, e.g. RIFA PMR 209
Typical RC combinations for 230 V AC:
Capacitor 0.1 µF / 630 V, Resistor 100 ohms / 1 W
3 Contact
18
Protective Wiring of Relay Outputs
Typical Protective Wiring Measures
A: DC application with inductive load
B: AC/DC applications with capacitive load
C: Connection of incandescent lamps
A1 Inductive load
A2 Free-wheeling diode, e.g.,1N4007 (Observe polarity)
A3 Contact
B1 Capacitive load
B1 Resistor, e.g., 8 Ω / 1 W at 24 V / 0.3 A
B3 Contact
C1 Incandescent lamp, max 60 W / 230 V, 30 W / 115 V
C3 Contact
WARNING!
Make sure that the maximum ratings of the relay contacts are not
exceeded even during switching!
19
User Interface and Display
User Interface
1
2
3
1 Display
2 Mode indicators (no keys),
from left to right:
- Measuring mode
- Calibration mode
- Alarm
- Cleaning contact
- Configuration mode
20
4
3 Alarm LED
4 Keypad
Display
1234 56 78910
11
12
13
1617
20
18
19
15
14
User Interface and Display
1 Passcode entry
2 Not in use
3 Temperature
4 Current output
5 Limit values
6 Alarm
7 Sensocheck
8 Calibration
9 Interval/response time
10 Wash contact
11 Unit symbol
12 Proceed with enter
13 Bar for identifying the device status,
above mode indicators, from left to
right:
- Measuring mode
- Calibration mode
- Alarm
- Not in use
- Configuration mode
14 Secondary display
15 Manual temperature specification
16 Hold mode active
17 Waiting time running
18 Sensor data
19 Primary display
20 Sensoface
21
User Interface and Display
Operation: Keypad
Start, end calibration
Start, end conguration
• Select digit position
(selected position blinks)
• Menu navigation
• Edit digit
• Menu navigation
• Calibration:
Continue in program sequence
• Conguration: Conrm entries,
next conguration step
• Measuring mode: Display output current
Cal Info, display of cell factor
Error Info display of last error message
+
Start GainCheck device self-test
22
Safety Functions
Sensocheck, Sensoface Sensor Monitoring
Sensocheck continuously monitors the sensor and its wiring.
Sensocheck can be switched o (Conguration, Pg 52).
Sensoface provides information on the conductivity sensor
condition. The primary coil and its lines are continuously
monitored for short circuits, the secondary coil and its lines
are checked for open circuits.
The three Sensoface indicators provide information on the
sensor condition.
GainCheck Device Self-Test
A display test is carried out, the software version is displayed,
and the memory and measured value transfer are checked.
Start GainCheck device self-test: +
Automatic Device Self-Test
The automatic device self-test checks the memory and measuredvalue transfer. It runs automatically in the background at xed
intervals.
23
Safety Functions
Hold Mode
Display:
The Hold mode is a safety state during conguration and calibration.
Output current is frozen (LAST) or set to a xed value (FIX).
Alarm and limit contacts are disabled.
If the calibration or conguration mode is exited, the device remains in
the Hold mode for safety reasons. This prevents undesirable reactions
of the connected peripherals due to incorrect conguration or calibration. The measured value and “HOLD” are displayed alternately.
The device only returns to measuring mode after enter is pressed and
20 seconds have passed.
Conguration mode is also exited automatically 20 minutes (timeout)
after the last keystroke. The device returns to measuring mode.
Timeout is not active during calibration.
Behavior of output signal:
LAST: The output current is frozen at its last value.
Recommended for short conguration procedures.
The process should not change decisively during conguration.
Changes are not noticed with this setting!
Fix: The output current is set to a value that is noticeably dierent
from the process value to signal the control system that the
device is being worked at.
See Conguration Pg 24
24
Safety Functions
Alarm
Alarm delay is 10 seconds.
During an error message the alarm LED blinks.
Error messages can also be signaled by a 22 mA output current.
The alarm contact is activated by alarm or power failure,
see also Pg 52.
25
Configuration
In the Conguration mode you set the device parameters.
Activation
HOLD
During configuration the device
remains in the
Hold mode.
Input errors
Exit
confActivate by pressing conf
Enter passcode “1200“
Edit parameter using and ,
confirm/proceed using enter.
(Exit with conf, then enter.)
The output current is frozen (at its last
value or at a preset fixed value, depending on the configuration), limit and
alarm contacts are inactive. Sensoface is
off, “Configuration” mode indicator is on.
HOLD icon
The configuration parameters are
checked during the input. In the case
of an incorrect input “Err” is displayed
for approx. 2 sec. The incorrect parameters cannot be stored. Input must be
repeated.
conf
enter
Exit with conf. The measured value and
Hold are displayed alternately, “enter”
blinks.
Press enter key to exit the Hold mode.
The measured value is displayed.
The output current remains frozen for
another 20 sec (HOLD icon on,
“hourglass” blinks).
26
Conguration
Menu Structure of Conguration
The conguration steps are assigned to dierent menu groups.
You can jump between the individual menu groups by using the arrow
keys.
Each menu group contains menu items for setting the parameters.
Pressing enter opens a menu item.
Use the arrow keys to edit a value.
Press enter to conrm/save the settings.
Return to measurement: Press conf.
Select
menu group
Menu groupCodeDisplay
Output 1
Menu item 1
Menu item 2
...
Menu item ...
Output 2
Temperature
compensation
Alarm settings
Relay
Rinsing probes
Select
menu item
Previous
menu group:
27
Conguration
Overview of Conguration Steps
CodeMenuSelection / Default
Output 1
Select sensorother
Conducell I Enter cell factor
Enter transfer ratio
Select measuring
frequency
Select temperature probe
Select process variable
Select solution (Conc), see Pg 37
Codes:
Select current range
Enter current start
Enter current end
Time constant of output filter
6.30 cm
120
8 kHz
Pt1000
-1
28
22 mA signal in the case of error
Signal response during HOLD
Enter fixed value
Output 2
Select temperature unit
Select current range
Enter current start
Enter current end
Time constant of output filter
22 mA signal for temperature error
Signal response during HOLD
Enter fixed value
Conguration
CodeMenuSelection / Default
Temperature compensation
Temp compensation selection
Lin: Enter temperature coefficient
Alarm settings
Select Sensocheck
Relay 1: Limit value
Select contact function
Select contact response
Enter setpoint
Enter hysteresis
Enter delay
Cleaning probes
Rinsing interval
Rinse duration
Contact response
29
Conguration
Output 1
Selecting the sensor
1
2
Output 1:
3
conf
1 Press conf key.
2 Enter passcode: 1200.
3 Output 1 menu group is displayed. All
items of this menu group are indicated by
the “o1:” code.
4 Press enter to select menu, edit using
arrow keys (see Pg 31).
Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.
4
enter
Select sensor
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output lter
22 mA for error
HOLD mode
30
5
conf
enter
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