Hale SMR-AC-140 CAFS User Manual

SMR-AC Addendum “A”
Compressed Air Foam System
CAFSPro
Hale Products Inc. A Unit of IDEX Corporation
700 Spring Mill Avenue
Telephone: 610-825-6300
Web............www.haleproducts.com
Conshohocken, PA 19428 U.S.A.
Manual p/n: 029-0020-78-0

NOTICE !

Class1 cannot assume responsibility for product failure resulting from improper maintenance or operation. Class1 is responsible only to the limits stated in the product warranty. Product specifications contained in this manual are subject to change without notice.
All Class1 products are quality components -- ruggedly designed, accurately machined, precision inspected, carefully assembled and thoroughly tested. In order to maintain the high quality of your unit, and to keep it in a ready condition, it is important to follow the instructions on care and operation. Proper use and good preventive maintenance will lengthen the life of your unit.
ALWAYS INCLUDE THE UNIT SERIAL NUMBER
IN YOUR CORRESPONDENCE.
ECO NO REV CHANGE FROM BY DATE APVD
0032 A INITIAL RELEASE LwH 07/29/2005 MAL
? B SMR-AC CAFSPro Addendum LwH 06/30-2006 MAL
HALE PRODUCTS, INC.
A Unit of IDEX Corporation
Conshohocken, PA 19428 USA
Manual p/n: 029-0020-78-0, Rev. -B Printed in U.S.A.
DRAWN BY LwH ISSUE DATE COPYRIGHT ©
CHECKED BY PW 06/30/2005
NOT TO BE REPRODUCED OR USED TO
MAKE OTHER DRAWINGS OR MACHINERY.
© Hale Products, Inc. 2006
All Rights Reserved
Addendum - Table of Contents

Contents Page

SMR-AC CAFSPro Installation Addendum
Addendum: SMR-AC Installation........................................................................ 5
A.1 Unpacking........................................................................................................................... 5
Lifting the System ...............................................................................................................................5
Figure A-1: Lifting the SMR-AC system................................................................................6
A.2 SMR-AC System Mounting ................................................................................................ 6
SMR-AC CAFSPro Main Pump System Assembly.............................................................................6
Figure A-2: Shock Mounting .................................................................................................7
Oil Separator Tank Assembly .............................................................................................................7
Figure A-3: Separator Tank Mounting Bracket .....................................................................7
Panel Strainer, Water Cooling ............................................................................................................ 8
A.3 Plumbing Connections ......................................................................................................8
Figure A-4: Overview, SMR-AC System Connections (FRONT View) .................................8
Figure A-5: Overview, SMR-AC System Connections (REAR View)....................................9
A.4 Oil Separator Tank ............................................................................................................. 9
Figure A-6: Separator Tank Installation Overview ..............................................................10
Figure A-7: Depressurizing Valve Assembly ......................................................................11
A.5 Air Filter.............................................................................................................................12
Figure A-8: Typical Air Filter Installation.............................................................................12
A.6 Electrical Connections..................................................................................................... 12
Harness Connections ......................................................................................................................12
Table A-9: Harness Connections........................................................................................12
Addendum - SMR-AC CAFSPro Installation Guide p/n: 029-0020-78-0
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Addendum - Table of Contents
Contents - continued Page
Notes
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Addendum - SMR-AC CAFSPro Installation Guide
p/n: 029-0020-78-0
SMR-AC Installation and Setup

Addendum: SMR-AC Installation

This SMR-AC Installation Addendum is in addition to and is to be used in conjunc­tion with the CAFSPro Installation Guide, Hale p/n: 029-0020-78-0. Additional installation is required by the builder / installer as the Oil Separator Tank must be externally mounted, requiring additional plumbing.

A.1 UNPACKING

The SMR-AC CAFSPro system is shipped primarily assembled on two skids. One skid contains the main SMR-AC CAFSPro pump, manifold and valve assembly. The second skid contains the FoamLogix Pump Unit, Air Separator Tank, Gearbox, along with all supplied loose items.
Use care when removing the SMR-AC CAFSPro from its packaging (skid) to prevent injury and/or damage to the system, especially the external system connecitons.
IMPORTANT!
EXERCISE CARE DURING UNPACKING AND INSTALLATION TO PREVENT INJURY AND/OR DAMAGE TO THE SYSTEM AND TO ENSURE THAT THE IDENTIFICATION TAGS ARE NOT REMOVED BEFORE THE CONNECTIONS ARE MADE.
DO NOT REMOVE OR ALTER ANY HYDRAULIC OR PNEUMATIC CONNEC­TIONS WITHOUT WRITTEN APPROVAL FROM HALE PRODUCTS. ALSO SEE SECTION “1 SAFETY PRECAUTIONS” BEGINNING ON PAGE 7.
Lifting the System
WARNING !
THE SMR-AC CAFSPRO PUMP SYSTEM IS HEAVY AND BULKY, POSSIBLY WEIGHING OVER 2,000 LBS. (907 KGS.). CHECK BILL OF LADING FOR APPROXIMATE WEIGHT. USE PROPER LIFTING SUPPORT DEVICES (OVER­HEAD CRANE, STRAPS/CHAINS, ETC.) CAPABLE OF HANDLING THE LOAD WHEN MOVING OR INSTALLING THE SYSTEM.
DO NOT ATTACH LIFTING APPARATUS TO THE SYSTEM MANIFOLDING. ATTACH DIRECTLY TO THE FRAME.
Addendum - SMR-AC CAFSPro Installation Guide p/n: 029-0020-78-0
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