Hale SMD User Manual

SMM/SMR/SMD

Stainless Max Series Pumps

Illustrated Parts Breakdown

HALE PRODUCTS, INC. ● A Unit of IDEX Corporation

700 Spring Mill Avenue ● Conshohocken, PA 19428 U.S.A.

Telephone: 610-825-6300 ● FAX: 610-825-6440

ISO 9001 CERTIFIED

Manual p/n: 029-0020-77-0

NOTICE !

Hale Products cannot assume responsibility for product failure resulting from improper maintenance or operation. Hale Products is responsible only to the limits stated in the product warranty. Product specifications contained in this manual are subject to change without notice.

All Hale products are quality components -- ruggedly designed, accurately machined, precision inspected, carefully assembled and thoroughly tested. In order to maintain the high quality of your unit, and to keep it in a ready condition, it is important to follow the instructions on care and operation. Proper use and good preventive maintenance will lengthen the life of your unit.

ALWAYS INCLUDE THE UNIT SERIAL NUMBER IN YOUR

CORRESPONDENCE.

ECO NO REV CHANGED FROM BY DATE APVD

04-229 A RELEASED LwH 09/28/2004 MAL

DRAWN BY: LwH ISSUE DATE: CHECKED BY: PRW 09/28/2004

HALE PRODUCTS, INC.

A Unit of IDEX Corporation

Conshohocken, PA 19428 USA

Manual p/n: 029-0020-77-0-A Printed in U.S.A.

NOT TO BE REPRODUCED OR USED TO

MAKE OTHER DRAWINGS OR MACHINERY

Table of Contents

Contents Page

ABBREVIATIONS ..................................................................................................................... 9-5

STAINLESS MAX PUMP GROUP ............................................................................................ 9-6

Figure 9-1: Stainless Max Pump Assembly.................................................................. 9-7

PEDESTAL MOUNT.................................................................................................................. 9-8

Figure 9-2: Pedestal Mount ........................................................................................ 9-11

"HG" SERIES GEARBOX ASSEMBLY .................................................................................. 9-12

Table 9-3: Drive and Pinion Gears ............................................................................. 9-12

Figure 9-4: "HG" Series Gearbox Assembly .............................................................. 9-13

"X" SERIES GEARBOX.......................................................................................................... 9-14

Figure 9-5: "X" Series Gearbox .................................................................................. 9-17

POWER GEARSHIFT OPTION .............................................................................................. 9-18

Figure 9-6: Power Gearshift Option ........................................................................... 9-19

"SPV" PRIMING VALVE OPTION .......................................................................................... 9-20

Figure 9-6: "SPV" Priming Valve Option (Semi-Automatic) ........................................ 9-21

"PVG" PRIMING VALVE OPTION .......................................................................................... 9-22

Figure 9-7: "PVG" Priming Valve Option .................................................................... 9-23

"TRV/TRVM" SERIES RELIEF VALVE OPTION .................................................................... 9-24

Figure 9-8: "TRV/TRVM" Series Relief Valve Option (sheet 1 of 2) ........................... 9-26

Figure 9-8: "TRV/TRVM" Series Relief Valve Option (sheet 2 of 2) ........................... 9-27

"PM/PMD" CONTROL VALVE OPTION .................................................................................9-28

Figure 9-9: "PM/PMD " Control Valve Option ............................................................ 9-31

"PG30" RELIEF VALVE OPTION ........................................................................................... 9-32

Figure 9-10: "PG30" Relief Valve Option................................................................... 9-35

"SV" SENSING VALVE OPTION ............................................................................................ 9-36

Figure 9-11: "SV" Sensing Valve Option .................................................................... 9-37

"QG" RELIEF VALVE OPTION ............................................................................................... 9-38

Figure 9-12: "QG" Relief Valve Option ....................................................................... 9-39

"P35" RELIEF VALVE OPTION .............................................................................................. 9-40

Figure 9-13: "P35" Relief Valve Option ...................................................................... 9-41

TACHOMETER OPTION .........................................................................................................9-42

Figure 9-14: Tachometer Option................................................................................. 9-42

Stainless Max Series Pumps - IPB 9-3

Table of Contents

Notes

_________________________________________________________________________

9-4 Stainless Max Series Pumps - IPB

Illustrated Parts Breakdown

GENERAL

This section contains drawings and the parts breakdown for the serviceable assemblies, components and most commonly used options for the Stainless Max Pump.

ABBREVIATIONS

The following abbreviations may be used in this IPB:

A/R .......... As required

Cm........... Centimeters

Ext. .......... Exrternal

Fwd ......... Forward

Ga ........... Gauge

Grd, Gr .... Grade – when hardware lists a grade

rating, it is imperative to maintain that rating when replacing parts.

HS ........... Hardened Steel

Hex .......... Hexagonal

Id, ID ........ Inner diameter

IPB .......... Illustrated Parts Breakwown

JIC ........... Joint Industry Conference – an

industry standard used to describe a fitting.

Lh, LH...... Left Hand

MM .......... Millimeters

Mtg .......... Mouting

n/s ........... Not Shown – parts that are not

shwon but are servicable.

No............ Number

NPT ......... National Pipe thread

NPTF ....... National Pipe Thread, Fine

OD ........... Outer diameter

p/n ........... Part number

Ref........... Reference

Rev .......... Reverse

Rh, RH .... Right hand

Str............ Straight – usually ti describe a

hydraulic or pneumatic fitting (vs.

Stainless Max Series Pumps 9-5

Illustrated Parts Breakdown

elbow)

STAINLESS MAX PUMP GROUP

Item # Part Number Qty. Description

1 ............. 210-1000-02-0 ..................... 1 ............ Nut, M10 X 1.5

2 ............. 097-2360-00-0 ..................... 8 ............ Spring Washer, M10

3 ............. 012-5780-00-0 ..................... 8 ............ Stud, M1o x 30

4 ............. 60140/201 ........................... 1 ............ Pump Body

5 ............. MS147-12 ............................ 2 ............ Stud, M6 x 12

6 ............. 60298................................... 2 ............ O-ring

7 ............. MS50/35 .............................. 9 ............ Stud, M12 x 35mm

8 ............. 55831................................... 1 ............ O-ring Seal

9 ............. 60193/201 ........................... 1 ............ Volute

10 ............. 60022/01 ............................. 1 ............ Mechanical Seal Assembly

11 ............. 210-0605-15-0 ..................... 2 ............ Nut, M6

12 ............. 60211................................... 2 ............ Washer, Seal Retaining

13 ............. 218-1212-95-0 ..................... 3 ............ Screw, M12 x 25, Socket Head

14 ............. 097-2480-00-0 .................... 21 ........... Lock Washer, M12

15 ............. 097-2370-00-0 .................... 21 ........... Heavy Washer, M12

16 ............. 212-1200-02-0 ..................... 9 ............ Nut, M12

17 ............. 60836/01 ............................. 1 ............ Rear Wear Ring

18 ............. 218-0612-95-0 ..................... 6 ............ Screw, M6 x 25, Socket Head

19 ............. 60848/200 ........................... 1 ............ Impeller (Clockwise Rotation)

20 ............. 60838/200 ........................... 1 ............ Suction Cover Plate

21 ............. 218-1222-02-0 .................... 12 ........... Screw, M12 x 45, Hex

22 ............. 60840................................... 2 ............ O-Ring Seal

23 ............. 60839/01 ............................. 1 ............ Wear Ring, Front

24 ............. 60210................................... 1 ............ Impeller Nut, M24

25 ............. 60072/06 ............................. 2 ............ Lock Washer, Pair, Impeller

?........................................... 1 ............ Seal Assembly Service Kit

9-6 Stainless Max Series Pumps

Illustrated Parts Breakdown

Figure 9-1: Stainless Max Pump Assembly

Stainless Max Series Pumps 9-7

Illustrated Parts Breakdown

PEDESTAL MOUNT

Item # Part Number Qty. Description

1 ............. 60000................................... 1 ............ Bearing Housing

2 ............. 60001/01 ............................. 1 ............ Pump Shaft

3 ............. 60002................................... 2 ............ Bearing Angular Contact

4 ............. MS80/16 .............................. 1 ............ Shaft Key, Medium Length

5 ............. 60010................................... 1 ............ Spacer Washer

6 ............. 60003/01 ............................. 2 ............ Bearing Location Plate

7 ............. 60004................................... 1 ............ Eccentric

8 ............. 60005................................... 1 ............ Bearing - Needle

9 ............. 60006................................... 1 ............ Balance Weight

10 ............. 60007................................... 1 ............ Bearing - Roller

a ............. 60007................................... 1 ............ Bearing - Roller

11 ............. 53384/01 ............................. 1 ............ O-ring Seal

12 ............. 55831................................... 1 ............ O-ring Seal

13 ............. 60012 ................................... 1 ............ Oil Seal

14 ............. 60011................................... 1 ............ Seal Housing

15 ............. MS164/20 ............................ 6 ............ Screw

16 ............. 60182................................... 1 ............ Gasket, Seal Housing

17 ............. 60008................................... 1 ............ Wear Ring - Oil Seal

18 ............. 50682/02 ............................. 1 ............ Oil Seal

19 ............. 60009................................... 1 ............ Seal Housing

20 ............. MS29/7 ................................ 4 ............ Washer, Spring

21 ............. MS06/25 .............................. 4 ............ Screw

22 ............. MS80/15 .............................. 1 ............ Key, Shaft

23 ............. 60015................................... 1 ............ Tachometer Sending Unit

24a ............. 60073................................... 1 ............ Drive Flange, SAE 1410

b ............. 60073/01 ............................. 1 ............ Drive Flange, SAE 1510

c ............. 60073/02 ............................. 1 ............ Drive Flange, DIN 100

d ............. 60073/03 ............................. 1 ............ Drive Flange, DIN 120/8

25 ............. 60072/06 ............................. 1 ............ Lock Washer - Pair

26 ............. MS35/16 .............................. 1 ............ Nut

27 ............. 513551................................. 1 ............ O-ring Seal

28 ............. 60141................................... 1 ............ Seal, Wear Ring

9-8 Stainless Max Series Pumps

Illustrated Parts Breakdown

PEDESTAL MOUNT - continued

Item # Part Number Qty. Description

29 ............. 60014................................... 1 ............ Flinger

31 ............. 60072/06 ............................. 1 ............ Lock Washer - Pair

32 ............. 60210................................... 1 ............ Nut

33 ............. MS180/28 ............................ 1 ............ Key, Shaft, Long

34 ............. 57044................................... 1 ............ O-ring Seal

35 ............. UFP2303/10 ........................ 1 ............ Washer, Sealing

36 ............. S64/6 ................................... 1 ............ Plug, Shoulder

37 ............. 60016................................... 1 ............ Oil Filler / Level Unit

38 ............. UFP2303/10...or...7?? ......... 1 ............ Washer, Sealing

39 ............. S64/3 ................................... 1 ............ Plug, Shoulder

40 ............. 60204................................... 2 ............ Cover Plate

41 ............. 60091................................... 2 ............ Plug

42 ............. 52634................................... 2 ............ O-ring

43 ............. 60184................................... 2 ............ Seal Screw Assembly

44 ............. UFP2303/7 .......................... 1 ............ Washer, Sealing

45 ............. S64/3 ................................... 1 ............ Plug

46 ............. MS06/12 ............................. 12 ........... Hex Head Screw

47 ............. MS29/7 ............................... 12 ........... Washer, Spring

48 ............. MS25/10 ............................. 12 ........... Washer, Plain

Stainless Max Series Pumps 9-9

Illustrated Parts Breakdown

NOTES

_________________________________________________________________________

9-10 Stainless Max Series Pumps

Figure 9-2: Pedestal Mount

Illustrated Parts Breakdown

Stainless Max Series Pumps 9-11

Illustrated Parts Breakdown

"HG" SERIES GEARBOX ASSEMBLY

Item # Part Number Qty. Description

1 ............. 018-2412-07-0 ..................... 1 ............ Screw, 8-18 x 1-1/4", Hex Head

2 ............. 097-0890-03-0 ..................... 1 ............ Washer

3 ............. 037-2221-00-0 ..................... 1 ............ Drive Shaft, 2-1/4" Diameter

4 ............. 296-2810-00-0 ..................... 1 ............ Oil Seal

5 ............. 077-3540-00-0 ..................... 1 ............ Retaining Ring

6 ............. 250-5210-20-0 ..................... 1 ............ Bearing, 5210W

7 ............. 017-0300-00-0 ..................... 1 ............ Shaft Key, 0.375"

8 ............. 082-0453-00-0 ..................... 1 ............ Compression Tube Fitting, 1/2"

9 ............. 004-0580-00-1 ..................... 1 ............ Gearbox Housing

004-0581-00-0 ..................... 1 ............ Gearbox Housing

10 ............. 082-0614-00-0 ..................... 2 ............ Bushing, 1" x 1/2"

11 ............. 082-0453-01-0 ..................... 1 ............ Tube Fitting, with/Elastomer Sleeve, 1/2"

12 ............. 217-0401-00-0 ..................... 5 ............ Plug, 1/2" NPT

13 ............. see table below ................... 1 ............ Drive Gear

14 ............. see table below ................... 1 ............ Pinion Gear

15 ............. 217-3360-00-0 ..................... 1 ............ Knock Out Plug

16 ............. 250-0308-32-0 ..................... 2 ............ Bearing, 308J

17 ............. 046-5270-01-0 ..................... 1 ............ Gasket

18 ............. 044-0840-00-0 ..................... 1 ............ Cover Plate

19 ............. 097-0810-01-0 .................... 12 ........... Washer, Flat, 5/16"

20 ............. 018-1404-02-0 .................... 12 ........... Screw, 5/16-18 x 1/2", Hex Head

21 ............. 217-0401-08-0 ..................... 2 ............ Magnetic Drain Plug, 1/2" NPT

Drive Gear Pinion Gear Ratio Assembly No.

65(0-00-0151-130)T54(0-00-0251-130)T42.1-21-0460-4050

95(0-00-0051-130)T 24(0-00-0615-130)T 04.1 -41-0460-4050

26(0-00-0941-130)T93(0-00-0815-130)T95.1-61-0460-4050

56(0-00-0841-130)T 63(0-00-0025-130)T 08.1 -81-0460-4050

76(0-00-0741-130)T43(0-00-0441-130)T79.1-02-0460-4050

96(0-00-0161-130)T 23(0-00-0225-130)T 61.2 -22-0460-4050

17(0-00-0151-130)T03(0-00-0425-130)T73.20-42-0460-405

Table 9-3: Drive and Pinion Gears

9-12 Stainless Max Series Pumps

Illustrated Parts Breakdown

Figure 9-4: "HG" Series Gearbox Assembly

Stainless Max Series Pumps 9-13

Illustrated Parts Breakdown

"X" SERIES GEARBOX

Item # Part Number Qty. Description

1 ............. 007-0100-02-0 ..................... 1 ............ Tube, Drive Unit Cooling, 21"

2 ............. 008-0053-02-0 ..................... 1 ............ Cap, Gearshift Shaft

3 ............. 008-0560-00-0 ..................... 1 ............ Cap, Rear Bearing

4 ............. 008-0570-00-0 ..................... 1 ............ Cap, Front Bearing

5 ............. 018-1810-08-0 ..................... 2 ............ Screw, 7/16-14 x 1", Hex Head

6 ............. 018-1816-25-0 ..................... 1 ............ Screw, 7/16-14 x 1-3/4", Grade 8

7 ............. 018-1822-02-0 ..................... 2 ............ Screw, 7/16-14 x 2-1/4", Hex Head

8 ............. 018-2104-61-0 ..................... 1 ............ Screw, 1/2-20 x 1/2", Flat Point

9 ............. 018-5002-00-0 ..................... 4 ............ Screw, #4 x 1/4", Round Head

10 ............. 018-1810-02-0 ..................... 2 ............ Screw, 7/16-14 x 1"

11 ............. 028-0400-00-0 ..................... 1 ............ Fork, Gearshift

12 ............. 028-0050-03-0 ..................... 1 ............ Rod End, Gearshift Eye

13 ............. 031-1300-00-0 ..................... 1 ............ Gear, Sliding (51 Teeth)

14 ............. 031-1310-00-0 ..................... 1 ............ Gear, Intermediate (59 Teeth)

15 ............. 037-1342-00-0 ..................... 1 ............ Shaft, Gearshift

16 ............. 037-1530-00-0 ..................... 1 ............ Shaft, Intermediate Gear

17 ............. 039-0050-00-0 ..................... 1 ............ Ball, Gearshift Shaft

18 ............. 040-0140-00-0 ? .................. 2 ............ Ring, Switch Seal Ring

19 ............. 040-2109-00-0 ..................... 1 ............ Ring, Gearshift Shaft Seal

20 ............. 040-2240-00-0 ..................... 1 ............ Ring, Intermediate Shaft Seal

21 ............. 040-2280-00-0 ..................... 1 ............ Ring, Intermediate Shaft Seal

22 ............. 042-0060-00-0 ..................... 1 ............ Spring, Gearshift Shaft Lock

23 ............. 044-0260-00-0 ..................... 1 ............ Vent, Air

24 ............. 046-5060-00-0 ..................... 1 ............ Gasket, Gearshift Cap

25 ............. 046-5130-00-0 ..................... 2 ............ Gasket, Front & Rear Bearing Cap

26 ............. 048-0070-00-0 ..................... 1 ............ Bushing, Speedcounter Drive

27 ............. 077-2750-01-0 ..................... 2 ............ Ring, Tailshaft & Sliding Gear Retaining

28 ............. 077-5000-00-0 ..................... 1 ............ Ring, Tailshaft Bearing Retaining

29 ............. 088-0040-00-0 ..................... 2 ............ Connector, Cooling Tube

217-0401-00-0 ? .................. 2 ............ Plug, 1/2" NPT

30 ............. 097-1330-00-0 ..................... 1 ............ Washer, Intermediate Shaft

31 ............. 101-0082-00-0 ..................... 1 ............ Plate, Serial Number

9-14 Stainless Max Series Pumps

Illustrated Parts Breakdown

"X" SERIES GEARBOX

Item # Part Number Qty. Description

32 ............. 101-0310-00-0 ..................... 1 ............ Tag, Oil Warning (Not Shown)

33 ............. 101-0941-00-0 ? .................. 1 ............ Tag, Warning (Not Shown)

34 ............. 110-1700-02-0 ..................... 1 ............ Nut, 3/8-24, Hex

35 ............. 115-0091-00-0 ..................... 1 ............ Cover, Gearshift Shaft Front

36 ............. 142-0160-00-0 ..................... 1 ............ Slinger

37 ............. 159-1460-00-0 ..................... 1 ............ Spacer, Bearing, Intermediate Gear

38 ............. 200-2450-00-0 ..................... 2 ............ Switch, Gearshift

39 ............. 217-0501-00-0 ..................... 1 ............ Plug, 3/4" NPT Black (Oil Fill and Drain)

40 ............. 217-0501-08-0 ..................... 1 ............ Plug, 3/4" NPT Magnetic (Oil Drain)

41 ............. 217-3007-00-0 ? .................. 1 ............ Plug, Speedcounter

42 ............. 250-0214-00-0 ..................... 1 ............ Bearing, Tail Shaft

43 ............. 250-0214-06-0 ..................... 2 ............ Bearing, Sliding Gear and Tail Shaft

46 ............. 296-2540-00-0 ..................... 2 ............ Seal, Oil, Drive Shaft

47 ............. 504-0510-00-0 ..................... 1 ............ Housing, Gearbox (Assembly)

48 ............. 018-2014-02-0 ..................... 6 ............ Screw, 1/2-13 x 1-1/2", Hex

49 ............. 046-6370-01-0 ..................... 1 ............ Gasket, Housing Cover

50 ............. 537-1740-00-0 ..................... 1 ............ Shaft, Sliding Gear (Assembly)

159-0610-00-0 ..................... 8 ............ Spacer

51 ............. 537-1750-00-0 ..................... 1 ............ Shaft, Tailshaft (Assembly)

52 ............. 101-1730-00-0 ..................... 2 ............ G-Flange Caution Tag

Stainless Max Series Pumps 9-15

Illustrated Parts Breakdown

NOTES

_________________________________________________________________________

9-16 Stainless Max Series Pumps

Figure 9-5: "X" Series Gearbox

Illustrated Parts Breakdown

Stainless Max Series Pumps 9-17

Illustrated Parts Breakdown

POWER GEARSHIFT OPTION

Item # Part Number Qty. Description

1 ............. 028-0050-03-0 ..................... 1 ............ Rod End, Gearshift

2 ............. 110-1700-02-0 ..................... 1 ............ Lock Nut, 3/8-24, Hex

3 ............. 037-1342-01-0 ..................... 1 ............ Extension Rod, Gearshift

4 ............. 018-1612-54-0 ..................... 1 ............ Set Screw, 3/8-16 x 1-1/4"

5 ............. 073-0021-01-0 ..................... 1 ............ Piston

6 ............. 040-3349-00-0 ..................... 1 ............ Seal Ring

7 ............. 018-8330-00-0 ..................... 2 ............ Stud

8 ............. 110-1400-02-0 ..................... 2 ............ Nut, 5/16-18, Hex

9 ............. 037-1342-00-0 ..................... 1 ............ Shaft, Gearshift

10 ............. 007-0080-03-0 ..................... 1 ............ Cylinder

11 ............. 046-560-00-0 ....................... 1 ............ Gasket, Housing Cover

12 ............. 040-1169-03-0 ..................... 1 ............ Seal, Rng

13 ............. 018-2014-02-0 ..................... 2 ............ Screw, 7/16-14 x 1", Nylon Locking

14 ............. Reference ............................ 1 ............ Fork, Sliding Gear

15 ............. Reference ............................ 1 ............ Sliding Gear

16 ............. Reference ............................ 1 ............ Gearbox Housing

17 ............. 296-0020-00-0 ..................... 1 ............ Scraper

18 ............. 040-2109-00-0 ..................... 1 ............ Seal Ring

19 ............. 040-1120-00-0 ..................... 1 ............ Seal Ring

20 ............. 040-0410-00-0 ..................... 1 ............ Seal Ring

21 ............. 018-1410-02-0 ..................... 2 ............ Screw. Long, 5/16-18 x 1", Hex

23 ............. 044-0210-01-0 ..................... 1 ............ Cover

9-18 Stainless Max Series Pumps

Figure 9-6: Power Gearshift Option

16

Illustrated Parts Breakdown

15

13

11

9

12

10

8

14

7

Tap

1/8" NPT

23

6

21

6

20

5

4

3

17

19

2

18

1

Stainless Max Series Pumps 9-19

Illustrated Parts Breakdown

"SPV" PRIMING VALVE OPTION

Item # Part Number Qty. Description

1 ............. 038-0141-00-0 ..................... 1 ............ SPV Priming Valve Body

2 ............. 110-1800-02-0 ..................... 2 ............ Nut, 7/16-14

3 ............. 007-3370-00-0 ..................... 1 ............ Universal Mounting Adapter

4 ............. 018-8040-00-0 ..................... 2 ............ Stud, 7/16-14 x 1-3/4"

5 ............. 040-2260-00-0 ..................... 1 ............ Seal Ring

6 ............. 010-0040-00-0 ..................... 1 ............ Valve Strainer

7 ............. 038-0151-00-0 ..................... 1 ............ SPV Priming Valve

8 ............. 042-0081-00-0 ..................... 1 ............ Valve Return Spring, Stainless

9 ............. 005-0021-00-0 ..................... 1 ............ SPV Diaphragm Plate

10 ............. 082-4027-00-0 ..................... 1 ............ Street Elbow, 3/4" Male x 3/4" Female NPT

11 ............. 038-1630-03-0 ..................... 1 ............ Check Valve, 3/4" NPT, Inline

12 ............. 340-0640-00-1 ................... AR ........... Hose (Aeroquip 2556-12 or Equal), 3/4" ID

(Not Supplied)

13 ............. 046-0121-00-0 ..................... 1 ............ Diaphragm, 5-3/8"

14 ............. 044-0231-00-0 ..................... 1 ............ Diaphragm Cover (Painted)

15 ............. 018-1004-32-0 ..................... 1 ............ Screw, #10-24 x 1/2"

16 ............. 018-1406-07-0 ..................... 8 ............ Screw, 5/16-18 x 3/4" (Must be torqued to

115 ft.-lb. [116 N-m])

17 ............. 082-0547-03-0 ..................... 1 ............ Connection, 3/4" Male NPT x 3/4" Hose Barb

18 ............. 101-0050-01-0 ..................... 1 ............ SPV Prime Placard

19 ............. 200-0120-04-0 ..................... 1 ............ Starter Switch, Momentary Push

Also see Drawing, Plate #: 828AE for Installation Instructions.

Drawing # 828AE is located at the back of this manual.

9-20 Stainless Max Series Pumps

Illustrated Parts Breakdown

Figure 9-6: "SPV" Priming Valve Option (Semi-Automatic)

1

2

13

14

3

4

6

5

15

16

7

17

8

18

9

10

19

12

To Priming

Pump Solenoid

To Battery

11

Stainless Max Series Pumps 9-21

Illustrated Parts Breakdown

"PVG" PRIMING VALVE OPTION

Item # Part Number Qty. Description

1 ............. 018-1104-02-0 ..................... 2 ............ Screw, #10-32 x 1/2", Hex Head.

2 ............. 097-0160-01-0 ..................... 2 ............ Washer, Lock, #10

3 ............. 005-0830-02-0 ..................... 1 ............ Switch Plate

4 ............. 040-2090-03-0 ..................... 1 ............ Seal Ring, Piston

5 ............. 040-2140-03-0 ..................... 1 ............ Ring, Body Seal

6 ............. 073-0041-00-0 ..................... 1 ............ Piston, Valve

7 ............. 042-0091-00-0 ..................... 1 ............ Spring

8 ............. 200-2450-00-0 ..................... 1 ............ Switch, Priming Valve

9 ............. 038-0171-00-0 ..................... 1 ............ Body, Valve

10 ............. 040-1139-03-0 ..................... 1 ............ Seal Ring, Body

11 ............. 097-0170-00-0 ..................... 1 ............ Washer, 3/8", Valve Piston

12 ............. 018-1612-54-0 ..................... 1 ............ Set Screw, 3/8-16 x 1-1/4", Socket Head

13 ............. 012-0160-00-0 ..................... 1 ............ Handle

14 ............. 101-1690-00-0 ..................... 2 ............ Plate, Instruction

15 ............. 018-1205-44-0 ..................... 2 ............ Screw, 1/4-20 x 5/8", Round Head

n/s ............. 546-1780-00-0 ..................... 1 ............ Connector, Packerd Weather Sealed

(Mate for Item #8, purchased separately)

Also see Drawing, Plate #: 930AA for Installation Instructions.

Drawing # 930AA is located at the back of this manual.

9-22 Stainless Max Series Pumps

Illustrated Parts Breakdown

Figure 9-7: "PVG" Priming Valve Option

1 2 3

4

5 6 7

1312111098

14

15

Stainless Max Series Pumps 9-23

Illustrated Parts Breakdown

"TRV/TRVM" SERIES RELIEF VALVE OPTION

Item # Part Number Qty. Description

See Figure 9-8 "TRV/TRVM" Series Relief Valve Option (sheet 1 of 2), on page 9-26.

1 ............. 018-1607-58-0 ..................... 1 ............ Screw , Adjusting

2 ............. 040-0250-07-0 ..................... 2 ............ O-ring Seal

3 ............. 082-4032-02-0 ..................... 1 ............ Bushing, 12" MBSPT x 1.25" FNPT

(Supplied with TRVM Valve Only.)

4 ............. 073-0100-00-0 ..................... 1 ............ Piston

5 ............. 042-0540-00-0 ..................... 1 ............ Spring

6 ............. 077-1180-20-0 ..................... 1 ............ Ring, Spring Retaining

7 ............. 082-4031-02-0 ..................... 1 ............ Adapter, 1/8" MNPT X 1/8" FBSP

(Supplied with TRVM Valve Only.)

8 ............. 064-0322-02-0 ..................... 1 ............ Pin, Spring

9 ............. 217-0101-13-0 ..................... 1 ............ Plug, 1/8" NPT Socket Head, Brass

(Not Used with TRV-L Kit)

10 ............. 077-9024-20-0 ..................... 1 ............ Ring, Element Retaining

11 ............. 038-1280-00-0 ..................... 1 ............ Body, TRV 120, 1-1/4" NPT

038-1280-03-0 ..................... 1 ............ Body, TRV170, 1-1/4" NPT

038-1280-01-0 ..................... 1 ............ Body, TRVM, ISO 228/1-G, 1-1/4"

12 ............. 010-0580-00-0 ..................... 1 ............ Strainer, Inlet

13 ............. 038-1251-00-0 ..................... 1 ............ Element, Temperature, 120

038-1251-01-0 ..................... 1 ............ Element, Temperature, 170

°

F/49°C

°

F/77°C

PARTS LIST TRV-L KIT

See Figure 9-9 "TRV/TRVM" Series Relief Valve Option (sheet 2 of 2), on page 9-27.

1 ............. 546-2210-04-0 ..................... 1 ............ Red LED Light Indicator Assembly Kit

200-0540-10-0 ..................... 1 ............ LED Indicator Light Assembly, 12V

2 ............. 200-0120-04-0 ..................... 1 ............ Switch, Push Button, Starter

3 ............. 101-1720-00-0 ..................... 1 ............ Nameplate, TRV-L

4 ............. 513-0360-01-0 ..................... 1 ............ Wire Harness, TRV-L Kit

5 ............. 200-2560-00-0 ..................... 1 ............ Pressure Switch, 7 PSI (0.5 BAR)

6 ............. 082-0145-02-0 ..................... 1 ............ Elbow, 1/8" NPT x 1/4" FNPT Reducing Street

7 ............. 082-0146-02-0 ..................... 1 ............ Fitting, 1/8" NPT x 1/8" FNPT

9-24 Stainless Max Series Pumps

Illustrated Parts Breakdown

"TRV/TRVM" SERIES RELIEF VALVE OPTION, continued

Item # Part Number Qty. Description

OPTIONAL AUDIBLE ALARM FOR TRV-L KIT

See Figure 9-9 "TRV/TRVM" Series Relief Valve Option (sheet 2 of 2), on page 9-27.

8 ............. 200-1310-00-0 ..................... 1 ............ Alarm, Audible

OPTIONAL FLANGE FOR MOUNTING TRV ON MIDSHIP PUMP (NOT SHOWN)

n/s ............. 018-1812-25-0 ..................... 8 ............ Screw, 7/16-14 x 1-1/4", Hex Head

n/s ............. 046-0050-00-0 ..................... 1 ............ Gasket, Flange

n/s ............. 115-1260-00-0 ..................... 1 ............ Flange, 1-1/4" NPT

Also see Drawing, Plate #: 729AF for Installation Instructions.

Drawing # 729AF is located at the back of this manual.

Stainless Max Series Pumps 9-25

Illustrated Parts Breakdown

Figure 9-8: "TRV/TRVM" Series Relief Valve Option (sheet 1 of 2)

1

2

3

4

5

6

9

10

11

12

7

8

9-26 Stainless Max Series Pumps

13

Illustrated Parts Breakdown

Figure 9-8: "TRV/TRVM" Series Relief Valve Option (sheet 2 of 2)

Installer Supplied Wiring for Audible

Alarm Option Only.

(14 Ga. SXL or GXL SAE J1128)

Audible Alarm

Option

8

To Chassis Ground

(14 Ga. SXL or GXL SAE J1128)

To Chassis Ground

(14 Ga. SXL or GXL SAE J1128)

Power Connection

Through 10 AMP,

12V Fuse.

1

2

3

4

5

Connection for Relief Valve Discharge Line

6

7

Stainless Max Series Pumps 9-27

TRV/ TRVM Valve Not

Included in Kit

Illustrated Parts Breakdown

"PM/PMD" CONTROL VALVE OPTION

Item # Part Number Qty. Description

562-0081-00-0 ..................................... PMD CONTROL VALVE

(Used with TPM Relief Valve System)

1 ............. 064-6310-00-0 ..................... 1 ............ Pin, Grooved

2 ............. 042-0110-00-0 ..................... 1 ............ Spring, PM-694

3 ............. 097-0750-01-0 ..................... 1 ............ Washer

4 ............. 110-1008-06-0 ..................... 1 ............ Nut, Lock, #10-24 (When tightened,

clearance required - 0.15" - 0.032")

5 ............. 519-0071-00-0 ..................... 1 ............ Bracket, PMD Control Indicator

6 ............. 062-0090-00-0 ..................... 1 ............ Housing, Spring, PM-665

7 ............. 242-0050-00-0 ..................... 1 ............ Clamp, Diaphragm, Pm-662D

8 ............. 046-0130-00-0 ..................... 1 ............ Diaphragm, PM-688

9 ............. 097-0220-00-0 ..................... 1 ............ Washer, Diaphragm Support, FIR-396

10 ............. 018-1422-02-0 ..................... 4 ............ Screw, 5/16-18 X 2-1/4", Hex Head

11 ............. 538-0790-00-0 ..................... 1 ............ Body, Control (Assembly), includes:

250-9140-00-0 ..................... 1 ............ Bearing, Control (Included in 538-0790-00-0)

519-0071-10-0 ..................... 1 ............ Indicator, PMD Control (Used on PMD

Control in TPM Relief Valve System)

12 ............. 082-0107-02-0 ..................... 1 ............ Connector, Compression, 1/8" NPT-to-3/8"

Tubing

13 ............. 082-0206-02-0 ..................... 1 ............ Connector, Compression, 1/4" NPT-to-3/8

Tubing

14 ............. 038-0191-00-0 ..................... 1 ............ Needle Valve, Control, PM

15 ............. 042-0100-00-0 ..................... 1 ............ Spring, Inside, PM-693

16 ............. 110-7011-00-0 ..................... 1 ............ Nut, Adjusting, 2.25" Diameter

17 ............. 041-0241-00-0 ..................... 1 ............ Stem, Adjusting

18 ............. 250-8002-00-0 ..................... 1 ............ Bearing, Thrust

19 ............. 097-0180-00-0 ..................... 1 ............ Washer, PM-689

20 ............. 077-1120-40-0 ..................... 1 ............ Ring, Retaining

21 ............. 101-0062-00-0 ..................... 1 ............ Plate, Instruction

101-0062-01-0 ..................... 1 ............ Plate, Instruction (Used on PM Control)

22 ............. 018-1205-44-0 ..................... 4 ............ Screw, 1/4-20 X 5/8", Round Head

23 ............. 097-1150-00-0 ..................... 1 ............ Washer, Sealing, PM Control

9-28 Stainless Max Series Pumps

Illustrated Parts Breakdown

"PM/PMD" CONTROL VALVE OPTION - continued

Item # Part Number Qty. Description

24 ............. 018-1214-12-0 ..................... 1 ............ Screw, 1/4-20 X 1-1/2" (Tightened to

100 in.-lb.)

25 ............. 512-0070-00-0 ..................... 1 ............ Wheel, Adjusting Assembly, PM-G697D

............. 012-0170-00-0 ..................... 1 ............ Adjusting Wheel Only

............. 012-1580-00-0 ..................... 1 ............ Rotating Handle

26 ............. 110-1205-11-0 ..................... 1 ............ Nut, Lock, 1/4-20, Esna

27 ............. 048-1121-00-0 ..................... 1 ............ Slide, Control Indicator

28 ............. 200-0541-03-0 ..................... 1 ............ Amber Light, Indicator Assembly,

200-0540-02-0 ..................... 1 ............ Bulb, 14V, 0.24AMP, 3.4W

200-0540-12-0 ..................... 1 ............ Body, Indicator Light

200-0540-15-0 ..................... 1 ............ Lens, Amber

Optional ......... 200-0540-22-0 ..................... 1 ............ Blue Light, Indicator Assembly,

200-0540-02-0 ..................... 1 ............ Bulb, 14V, 0.24AMP, 3.4W

200-0540-16-0 ..................... 1 ............ Body, Indicator Light

200-0540-20-0 ..................... 1 ............ Lens, Amber

29 ............. 010-0080-01-0 ..................... 1 ............ Strainer, Relief Valve Control

Also see Drawing, Plate #: 742ED for Installation Instructions.

Drawing # 742ED is located at the back of this manual.

Stainless Max Series Pumps 9-29

Illustrated Parts Breakdown

NOTES

_________________________________________________________________________

9-30 Stainless Max Series Pumps

Illustrated Parts Breakdown

Figure 9-9: "PM/PMD " Control Valve Option

1

To PG30 Relief Valve

28

27

10

2

3

4

5

6

7

8

9

26

25

Grease Threads

14

15 16 17 18 19

12

20

13

22 24

21 23

29

11

Pump Discharge

Pressure

To Sensing Valve

Fitting "PM"

Stainless Max Series Pumps 9-31

Illustrated Parts Breakdown

"PG30" RELIEF VALVE OPTION

Item # Part Number Qty. Description

546-0853-03-0 ..................... 1 ............ Switch and Bracket Assembly Kit, includes

Items 1 through 6 and 13 through 15

1 ............. 019-0110-00-0 ..................... 1 ............ Guard, Switch

2 ............. 200-2271-00-0 ..................... 1 ............ Ball Switc, Normally Open

3 ............. 242-0081-00-0 ..................... 1 ............ Switch Strap

4 ............. 018-1104-02-0 ..................... 3 ............ Screw, Hex Head, #10-32 x 1/2"

097-0160-01-0 ..................... 3 ............ Washer, Lock, #10

110-1100-02-0 ..................... 3 ............ Nut, Hex , #10-32

5 ............. 110-7610-00-0 ..................... 1 ............ Nut, 9/16-18

6 ............. 077-0620-44-0 ..................... 1 ............ Retaining Ring, 710S62

7 ............. 097-0990-00-0 ..................... 1 ............ Washer

8 ............. 082-0107-02-0 ..................... 1 ............ Fitting, 1/8" NPT to 3/8" Tube

9 ............. 077-0750-21-0 ..................... 1 ............ Retaining Ring, Piston, 710S62

10 ............. 038-1010-01-0 ..................... 1 ............ Valve, with Rubber Seat

11 ............. 018-1820-02-0 ..................... 4 ............ Screw, Hex Head, 7/16-14 x 2"

12 ............. 115-0080-00-0 ..................... 1 ............ Flange, 3" NPT, 115-3

115-0080-01-0 ..................... 1 ............ Flange, 3" NPT, B115-3

13 ............. 046-0050-00-0 ..................... 2 ............ Gasket-Flange

14 ............. 513-0421-00-0 ..................... 1 ............ Flasher Assembly, Wire Harness

15 ............. 242-0510-14-0 ..................... 1 ............ Strap, Flasher Switch Clamp

16 ............. 018-1104-02-0 ................... Ref. .......... Screw, Hex Head, #10-32 x 1/2"

097-0750-01-0 ..................... 1 ............ Washer, Lock, #10

110-1100-02-0 ................... Ref. .......... Nut, Hex , #10-32

17 ............. 042-0020-00-0 ..................... 1 ............ Spring, Valve, Q-721

18 ............. 018-1814-02-0 ..................... 4 ............ Screw, Hex Head, 7/16-14 x 1-1/2"

19 ............. 097-0250-00-0 ..................... 4 ............ Washer

20 ............. 544-0100-00-0 ..................... 1 ............ Cover-Relief Valve

21 ............. 046-6250-00-0 ..................... 1 ............ Gasket-Cover

22 ............. 040-1149-00-0 ..................... 1 ............ Seal Ring, Cover, 3N62

23 ............. 040-2340-00-0 ..................... 1 ............ Seal Ring, Piston, 3G75

24 ............. 073-0190-01-0 ..................... 1 ............ Relief Valve

9-32 Stainless Max Series Pumps

Illustrated Parts Breakdown

"PG30" RELIEF VALVE OPTION - continued

Item # Part Number Qty. Description

25 ............. 040-1160-03-0 ..................... 1 ............ Seal Ring, Valve, 3G75

26 ............. 038-0281-00-0 ..................... 1 ............ Body, Relief Valve

27 ............. 097-0440-00-0 ..................... 2 ............ Washer, Valve Mounting, 30BP-396

28 ............. 018-1814-02-0 ..................... 4 ............ Screw, Hex Head, 7/16-14 x 1-1/2"

Also see Drawing, Plate #: 742ED for Installation Instructions.

Drawing # 742ED is located at the back of this manual.

Stainless Max Series Pumps 9-33

Illustrated Parts Breakdown

NOTES

_________________________________________________________________________

9-34 Stainless Max Series Pumps

Illustrated Parts Breakdown

Figure 9-10: "PG30" Relief Valve Option

1

3

4

5

To SV Valve,

Fitting "P"

6

7

8

9

10

To

Atmospher

2

From Indicator Light

(Red Wire)

To Ground

14

15

16

17

18

19

20

21

22

23

24

25

3" NPT Thread

SV Sensing Valve

Mounting Hole

11

26

12

27

13

Pump Discharge

Pressure

Stainless Max Series Pumps 9-35

29

28

Illustrated Parts Breakdown

"SV" SENSING VALVE OPTION

Item # Part Number Qty. Description

1 ............. 538-1431-00-0 ..................... 1 ............ Body-Sensing Valve, includes -

............. 250-9140-00-0 ..................... 1 ............ Control Bearing, PM

2 ............. 018-1412-12-0 ..................... 4 ............ Screw, Hex Head, 5/16-18 x 1-1/4"

3 ............. 046-0130-00-0 ..................... 1 ............ Diaphragm, PM-688

4 ............. 242-0750-00-0 ..................... 1 ............ Clamp, Sensing Valve

5 ............. 042-0560-00-0 ..................... 1 ............ Spring, Sensing Valve

6 ............. 097-0220-00-0 ..................... 1 ............ Washer, Diaphragm Support, FIR-396

7 ............. 044-1220-00-0 ..................... 1 ............ Cover, Sensing Valve

8 ............. 038-1550-00-0 ..................... 1 ............ Check Valve, 1/4"

9 ............. 082-0210-02-0 ..................... 1 ............ Nipple, 1/4" NPT, Brass Close

10 ............. 018-1820-02-0 ..................... 1 ............ Screw, Hex Head, 7/16-14 x 2"

11 ............. 038-1290-00-0 ..................... 1 ............ Needlr Valve, Sensing

12 ............. 010-0080-01-0 ..................... 1 ............ Strainer, Relief Valve Control

n/s ............. 217-0201-01-0 ..................... 1 ............ Plug, 1/4" NPT, Brass

n/s ............. 217-4003-05-0 ..................... 2 ............ Plug, CA, W-4

Also see Drawing, Plate #: 742ED for Installation Instructions.

Drawing # 742ED is located at the back of this manual.

9-36 Stainless Max Series Pumps

Illustrated Parts Breakdown

Figure 9-11: "SV" Sensing Valve Option

From QG

Relief Valve

From PDM

Control

1

2

Bleed Line

(To Top of Water Tank)

To Drain

Valve

8

9

3

10

4

5

From PG30

6

7

Relief Valve

11

12

Pump Suction

Stainless Max Series Pumps 9-37

Illustrated Parts Breakdown

"QG" RELIEF VALVE OPTION

Item # Part Number Qty. Description

1 ............. 082-0107-02-0 ..................... 1 ............ Fitting, Compression, 1/8" NPT to 3/8" Tube

2 ............. 040-2390-00-0 ..................... 1 ............ Seal Ring, Piston, 4N362

3 ............. 073-0011-00-0 ..................... 1 ............ Piston, Relief Valve

4 ............. 040-2420-00-0 ..................... 1 ............ Seal Ring, Valve Body, 4N400

5 ............. 040-2130-03-0 ..................... 1 ............ Seal Ring, Valve Stem, 4G93

6 ............. 040-2420-00-0 ..................... 1 ............ Seal Ring, Valve Body, 4N400

7 ............. 040-2390-00-0 ..................... 1 ............ Seal Ring, Valve Cover, 4N362

8 ............. 077-3930-00-0 ..................... 1 ............ Retaining Ring

9 ............. 200-2650-00-0 ..................... 1 ............ Collet Fitting

10 ............. 200-2262-00-0 ..................... 1 ............ Proximity Switch

11 ............. 546-1780-01-0 ..................... 1 ............ 2-Pin Connector Kit

12 ............. 077-0750-21-0 ..................... 1 ............ Retaining Ring

13 ............. 040-1130-03-0 ..................... 1 ............ Seal Ring, 3G56

14 ............. 042-0550-00-0 ..................... 1 ............ Spring, Relief Valve

15 ............. 018-1812-02-0 ..................... 2 ............ Screw

16 ............. 038-0101-00-0 ..................... 1 ............ Body, Relief Valve

17 ............. 538-1400-00-0 ..................... 1 ............ Relief Valve Assembly, with Magnet

17a ............. 029-0370-00-0 ..................... 1 ............ Magnet, Relief Valve

Also see Drawing, Plate #: 742ED for Installation Instructions.

Drawing # 742ED is located at the back of this manual.

9-38 Stainless Max Series Pumps

Illustrated Parts Breakdown

Figure 9-12: "QG" Relief Valve Option

Pump

Discharge

Pressure

17

5

234

6

1

To SV Sensing Valve,

Fitting "Q"

7

8

17a

9

10

11

12

13

Pump

Suctiion

14

Primary Drain

16 15

Stainless Max Series Pumps 9-39

Illustrated Parts Breakdown

"P35" RELIEF VALVE OPTION

Item # Part Number Qty. Description

1 ............. 038-5215-00-0 ..................... 1 ............ Fitting, Compression, 1/8" NPT to 3/8" Tube

2 ............. 088-5010-00-0 ..................... 1 ............ Victaulic Clamp, 3-1/2", Style 77

3 ............. 110-1800-02-0 ..................... 4 ............ Nut

4 ............. 091-0250-00-0 ..................... 4 ............ Washer

5 ............. 046-0050-00-0 ..................... 1 ............ Gasket

6 ............. 115-0080-00-0 ..................... 1 ............ Flange

7 ............. 018-1824-02-0 ..................... 4 ............ Screw, Hex Head, 7/16-14 x 2-1/2"

8 ............. 046-0080-00-0 ..................... 1 ............ Gasket

Also see Drawing, Plate #: 742ED for Installation Instructions.

Drawing # 742ED is located at the back of this manual.

9-40 Stainless Max Series Pumps

Illustrated Parts Breakdown

Figure 9-13: "P35" Relief Valve Option

2

Pump

Discharge

Pressure

1

3

To SV Sensing Valve,

Fitting "Q"

Primary Drian

4

Pump

5

6

7

Suctiion

3" NPT Thread

8

Stainless Max Series Pumps 9-41

Illustrated Parts Breakdown

TACHOMETER OPTION

Item # Part Number Qty. Description

1 ............. 045-0050-00-0 ..................... 1 ............ Gasket

2 ............. 008-0960-01-0 ..................... 1 ............ Cap, Rear Bearing

3 ............. 007-0070-00-0 ..................... 1 ............ Adapter

4 ............. 064-1236-00-0 ..................... 1 ............ Pin

5 ............. 007-0940-00-0 ..................... 1 ............ Adapter

6 ............. 013-0010-00-0 ..................... 1 ............ Tachometer Flex Shaft

7 ............. 048-0090-00-0 ..................... 1 ............ Adapter Panel

8 ............. 008-0070-00-0 ..................... 1 ............ Cap, Protective

Figure 9-14: Tachometer Option

1

2

3

4

5

6

7

8

9-42 Stainless Max Series Pumps

Hale SMD User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

NOTICE !

Contents Page

STAINLESS MAX PUMP GROUP

Figure 9-1: Stainless Max Pump Assembly

PEDESTAL MOUNT

Figure 9-2: Pedestal Mount

"HG" SERIES GEARBOX ASSEMBLY

Table 9-3: Drive and Pinion Gears

Figure 9-4: "HG" Series Gearbox Assembly

"X" SERIES GEARBOX

Figure 9-5: "X" Series Gearbox

POWER GEARSHIFT OPTION

Figure 9-6: Power Gearshift Option

"SPV" PRIMING VALVE OPTION

Figure 9-6: "SPV" Priming Valve Option (Semi-Automatic)

"PVG" PRIMING VALVE OPTION

Figure 9-7: "PVG" Priming Valve Option

"TRV/TRVM" SERIES RELIEF VALVE OPTION

Figure 9-8: "TRV/TRVM" Series Relief Valve Option (sheet 1 of 2)

Figure 9-8: "TRV/TRVM" Series Relief Valve Option (sheet 2 of 2)

"PM/PMD" CONTROL VALVE OPTION

Figure 9-9: "PM/PMD " Control Valve Option

"PG30" RELIEF VALVE OPTION

Figure 9-10: "PG30" Relief Valve Option

"SV" SENSING VALVE OPTION

Figure 9-11: "SV" Sensing Valve Option

"QG" RELIEF VALVE OPTION

Figure 9-12: "QG" Relief Valve Option

"P35" RELIEF VALVE OPTION

Figure 9-13: "P35" Relief Valve Option

TACHOMETER OPTION

Figure 9-14: Tachometer Option