Hakko 852 User Manual

®
SMD Rework Station
with Vacuum Pickup
Thank you for purchasing the Hakko 852 SMD Rework St ation. This unit features:
Digital control and display of time and temperature Display of air-flow rate Manual and automatic modes
Built-in vacuum pickup Please read this manual before operating the Hakko 852. Keep this manual readily accessible for reference.
P ACKING LIST / SPECIFICATIONS..................................................... 1
SAFETY INSTRUCTIONS.................................................................... 2
P AR T NAMES....................................................................................... 3
PREP ARA TION: ASSEMBL Y AND ELECTRICAL CONNECTION ....... 5
OPERA TION......................................................................................... 8
P ARAMETERS / INITIAL RESETTING .............................................. 14
MAINTENANCE / INSPECTION ........................................................ 15
ERROR MESSAGES / TROUBLESHOOTING................................... 16
OPTIONAL PARTS............................................................................. 17
P AR TS LIST / STATION...................................................................... 19
P AR TS LIST / HANDPIECE ............................................................... 21
WIRING DIAGRAM ............................................................................ 22
PACKING LIST
Check the contents of the Hakko 852 package and confirm that all the items listed below are included.
Hakko 852 station................................................ 1
Power cord .......................................................... 1
Handpiece holder ................................................ 1
Pads (φ5 mm (0.2 in.), φ7.6 mm (0.3 in.))... 2 each
Instruction manual ............................................... 1
Hakko 852 station
Handpiece
2 for each pad
5 mm (0.2 in.)
holder
7.6 mm (0.3 in.)
* This product does not include a nozzle. A large
selection of nozzles is available for the Hakko 852. Select the nozzle or nozzles suitable for the work to be performed.
Handpiece
Power cord
SPECIFICATIONS
Name Power consumption
Power consumption Capacity
Control temperature Modes
Timer
External dimensions
Weight
1
Hakko 852 100V-300W 110V-360W 120V410W
220V-550W 230V-600W 240V-650W
30W
7L/min to more than 20L/min
100˚C-450˚C/212˚F-842˚F (sensor)
Manual/Auto 15-999 seconds 260(l)x180(w)x170(h)mm.
10.2(l)x7.1(w)x6.7(h)in.
5kg.(11.02lb.)
·Handpiece Power
consumption
Total length (w/o cord)
Weight (w/o cord)
*This product is ESD-protected. *Specifications and design subject to chenge without notice.
100V-270W 110V-330W 120V-380W 220V-520W 230V-570W 240V-620W
200(l)mm/7.9in.
200g/0.44lb.
SAFETY INSTRUCTIONS
W ARNING
Warnings, cautions are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows:
WARNING: Failure to comply with a WARNING may result in serious injury or death.
CAUTION: Failure to comply with a CAUTION may result in injury to the operator, or
damage to the items involved. T wo examples are given below.
CAUTION
When the power is ON, the temperature of the hot air and the nozzle ranges from 100° to 450°C. (212° to 842°F.). T o avoid injury to personnel or damage to items in the work area, observe the following:
Do not direct the hot air toward personnel or touch the metal parts near the nozzle. Do not use the product near combustible gases or flammable materials. Advise those in the work area that the unit can reach very high temperatures and should be considered potentially dangerous. Turn the power OFF when no longer using the Hakko 852 or when leaving it unattended. Before replacing parts or storing the unit, allow the unit to cool and then turn the power OFF .
To prevent accidents and failures, be sure to take the following precautions:
Do not strike the handpiece against hard surface or otherwise subject it to physical shock. Be sure the unit is grounded. Always connect power to a grounded recept acle. Do not disassemble the pump or the vacuum pump. Do not modify the unit. Use only genuine Hakko replacement parts. Do not wet the unit or use the unit with wet hands. Remove power cord by holding the plug – not the wires. Do not leave the vacuum pump on for long periods of time. After using, do not turn the power OFF until “P-S” is displayed on the temperature display . Make sure the work area is well ventilated. The Hakko 852 is not intended for use by young children or infirm persons without supervision. Y oung children should be supervised to ensure that they do not play with the Hakko 852.
2
PART NAMES
Station
Handpiece holder mounting screw
Heater indicator lamp
Temperature setting section
Timer setting section
TIME AIRTEMP
VACUUM MODE POWER
ON
OFF
Vacuum indicator
Airflow setting section
Airflow meter
Handpiece holder mounting screw
Power switch
Airflow control knob
AIR CONTROL
Mode setting section
Jack for optional foot-switch
CAUTION
This jack is for the foot­switch only. Do not connect any other device.
Handpiece
Sensor (internal)
Nozzle (not included)
Pad Vacuum pipe Start button
3
Fuse
Power receptacle
S
Handpiece holder
Vacuum button Vacuum pipe control knob
V
Station
1 T emperature setting section......
(temperature setting function)
2 Timer setting section..................
(timer setting function)
3 Airflow setting section...............
4 Airflow meter .............................
5 Power switch .............................
Use this section for displaying and setting the temperature. The temperature range is 100° to 450°C. (212° to 842°F.). The temperature is factory-set to 300°C. (572°F.).
UP
DOWN
..... Use these buttons to increase and decrease the temperature.
.......... When this button is pressed for more than one second, the
station enters temperature setting mode. This button is also used to finalize the temperature setting when setting the temperature. When this button is pressed for less than one second, the current temperature setting is displayed.
CAUTION
Use this section for displaying and setting the heating time in Auto mode. The air blow time range is 15 – 999 seconds.
UP
DOWN
.......... When this button is pressed for more than one second, the
The airflow can be set within the range of 7 to 20 l/min. Set the airflow using the airflow control knob.
This meter indicates the airflow rate. (7 l/min and above) This switch turns the power ON and OFF.
Both the temperature displayed and the temperature setting refer to the temperature at the sensor.
..... Use these buttons to increase and decrease the blow time.
station enters timer setting mode. This button is also used to finalize the timer setting when setting the timer. When this button is pressed for less than one second, the current timer setting is displayed.
6 Airflow control knob..................
7 Mode setting section .................
(mode setting function)
8 Vacuum indicator ......................
Handpiece
1 Pads............................................
2 Vacuum pipe..............................
3 Sensor (internal) ........................
4 Start button ................................
5 Vacuum pipe control knob........
6 Vacuum button...........................
This knob controls the airflow. Use this section for displaying and selecting the mode. The following three
modes can be selected: MANUAL, REMOVE, and INST ALL. Select the mode using
This indicator lights when the vacuum pump is in operation.
The pads hold parts by suction applied through the vacuum pipe. The pads are mounted on the tip of the vacuum pipe. The sensor detects the temperature of the hot air.
·Manual Mode When the Start button is pressed, the unit begins blowing hot air. When the start button is pressed again, the unit begins cooling and stops blowing hot air after reaching 200°C. (392°F.)
·Auto Mode When the Start button is pressed, the program begins. When the st art button is pressed again, the unit begins cooling.
This knob controls the length of the vacuum pipe. This button turns the vacuum pump ON and OFF.
the mode selection button.
4
PREP ARATION: ASSEMBL Y AND ELECTRICAL CONNECTION
Preparation: Assembly and Electrical Connection
A. Station Assembly
·Attach the handpiece holder.
Remove the handpiece holder mounting screw from the side of the station. Attach the handpiece holder to the station. (Figure 1) (The handpiece holder can be installed on either the left or right side.)
(Figure 1)
B. Handpiece Assembly
·Using vacuum function operative nozzle (see page 17.)
1. Attach the nozzle.
a. Extend the vacuum pipe using the
vacuum pipe control knob. (Figure 2)
b. Remove the inside screw (M3 × 5) of
the nozzle. (Figure 3)
c. Loosen the nozzle mounting screw.
Pass the vacuum pipe through the nozzle hole and attach the nozzle. (Figure 4)
d. Tighten the nozzle mounting screw.
2. Attach the pad.
a. Attach the pad. (Figure 6) b. Adjust the pad to an appropriate
position. Adjust the vacuum pipe so that the pipe and pad protrude as little as possible.
(Figure 2)
CAUTION
Vacuum Pipe
Do not use excessive force. When not using a nozzle, retract the vacuum pipe to the shortest length. (Figure 5)
(M3 × 5)
(Figure 3)
(Figure 4)
CAUTION
The nozzle and pads reach high temperatures, get very hot. Be sure they are cool before attempting to replace them.
5
(Figure 5)
(Figure 6)
CAUTION
Pad
The pads do not last indefinitely. When they become deteriorated, replace them. Since exposure to high temperatures causes them to deteriorate faster, Hakko recommends they be cooled after use.
l Using vacuum function
inoperative nozzle (see page 18.)
Attach the nozzle.
a. Retract the vacuum pipe to the shortest
length using the vacuum pipe control knob. (Figure 5)
b. Loosen the nozzle mounting screw.
Attach the nozzle. (Figure 4)
c. T ighten the nozzle mounting screw.
CAUTION
The pad cannot be used with this type of nozzle.
C. Electrical Connection
and Power ON
1. Connect the power cord to the power
receptacle on the back panel of the station. (Figure 7)
2. Place the handpiece on the holder.
(Figure 8)
3. Plug the power cord into a grounded wall
socket.
4. Turn the power switch ON.
(Figure 7)
CAUTION
This product is ESD-protected. Be sure to use a grounded wall socket.
CAUTION
When not in use, place the hand­piece on the holder.
S
(Figure 8 ) Top View
V
6
PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION
D. Mode Selection
Select the desired mode using the mode selection button. The Hakko 852 provides the following three modes:
VA CUUM MODE
REMOVE
AUTO
INSTALL
(Figure 9 )
MANUAL
·Manual Mode (See page 8.) In this mode, air-blow start and vacuum pump operation are handled entirely by manual operation. Use this mode when setting up Auto mode conditions, performing operations for which no conditions have been established, performing maintenance, or executing a single operation.
·Remove Mode (AUTO) (See page 9.) This mode is used when removing parts. After starting, the heating time can be set by setting the timer. The vacuum pump turns ON automatically.
·Install Mode (AUTO) (See page 10.) This mode is used when installing parts. After starting, the heating time can be set by setting the timer. The vacuum pump turns OFF automatically.
7
OPERATION
Operation in Manual Mode
TIMETEMP
·Selecting Manual Mode
Press the mode selection button and set the mode to MANUAL. The timer does not operate. appears on the timer display .
·Air Blow
1. Start Press the Start button on the handpiece (or the foot-switch) to start the flow of air . The hot air blows from the tip of the nozzle, and the temperature is controlled according to the temperature setting.
2. Stop Press the Start switch again. Power to the heater is shut off and cooling begins. When the temperature falls to 200°C. (392°F.), the air stops blowing and the temperature display reads .
When checking the temper­ature setting
Press the
VACUUM MODE POWER
CAUTION
Do not stop the hot air or the vacuum by turning the power switch OFF.
CAUTION
T o avoid damage to the equipment, do not turn the power switch OFF until
appears on the display.
than one second. To change
ON
the temperature setting, see “Setting/Changing the Tem­perature” on page 11.
OFF
button for less
S
V
·Vacuum Function
This function is used to hold the component securely to the pads.
1. Start Press the Vacuum button on the hand­piece. The vacuum pump turns ON and the part is held by suction.
2. Stop Press and hold the Vacuum button for more than 0.3 second. The vacuum pump turns OFF.
S
V
CAUTION
Parts held by the pads are very hot. Be careful when removing them from the pads.
8
OPERATION
Auto/Remove Mode
·Selecting Remove Mode
Press the mode selection button and set the mode to REMOVE. This mode has the following sequence: 1 Start/hot air blow (manual) 2 Vacuum ON five seconds before the timer runs out (automatic) 3 V acuum OFF (manual) 4 Cooling start and air blow stop
(automatic)
·Removal
·Preparation
Position the nozzle and pads over the part you wish to remove.
TIMETEMP
VACUUM MODE POWER
ON
OFF
To check the temperature setting, press the one second. T o change the temper­ature setting, see “Setting/Chang­ing the Temperature” on page 11.
button for less than
1 2
T o change the air blow time, see “Setting/ Changing the Time” on page 12.
1 Start (heating)
Press the start button on the handpiece (or the foot-switch). Hot air blows from the nozzle and melts the solder. The timer begins counting down. (Figure 1)
CAUTION
T o stop the program, press the start button. Cooling begins.
2 Suction
When five seconds remain on the timer, the vacuum automatically turns ON and the part is held by suction. Lift the handpiece and remove the part from the P.W.B.. (Figure 2)
3 Releasing the Part
Release the part by pressing the vacuum button for more than 0.3 second. (Figure 3)
4 Stop
When the timer reaches 0, cooling begins and the air stops blowing as soon as the temperature reaches 200°C. (392°F.).
(Figure 1) (Figure 2)
3 4
(Figure 3) (Figure 4)
CAUTION
If the vacuum button is pressed before the timer runs down to five seconds, the vacuum pump turns ON and the remaining time is automatically set to five seconds.
CAUTION
The solder that remains on the substrate will be deteriorated. Remove it with a solder remover or some solder wick.
9
Auto/Install Mode
·Selecting Install Mode
Press the mode selection button and set the mode to INSTALL. This mode has the following sequence: 1 V acuum ON (manual) 2 Start/hot air blow (manual) 3 Vacuum OFF af ter five seconds
(automatic)
4 Cooling start and air blow stop
(automatic)
·Installation
·Preparation
Apply an appropriate amount of solder paste to P.W.B..
1 Part Suction and Positioning
Press the V ACUUM button on the hand­piece (or the foot-switch). The part is held to the pads by suction. Position the part over the P.W.B.. (Figure 1)
TIMETEMP
VACUUM MODE POWER
ON
OFF
To check the temperature setting, press the one second. T o change the temper­ature setting, see “Setting/Chang­ing the Temperature” on page 11.
button for less than
1 2
T o change the air blow time, see “Setting/ Changing the Time” on page 12.
2 Start
Press the START button. Hot air blows from the nozzle and soldering begins. (Figure 2)
3 Vacuum Stop
After five seconds, the vacuum turns OFF and the part is released from suction. (Figure 3)
4 Stop
When the timer reaches 0, cooling begins. Make sure the solder has hardened before lifting the handpiece. (Figure 4)
CAUTION
While there are many advantages to using hot air for soldering and desoldering, it is possible for the process to result in defects such as bridges or solder balls. Hakko recommends that all operators be made familiar with the equipment. Be sure to inspect each completed product.
(Figure 1) (Figure 2)
3 4
(Figure 3) (Figure 4)
Vacuum OFF
10
OPERATION
Setting/Changing the Temperature
CAUTION
The temperature setting range is 100° – 450°C. (212° –
842°F).
TIME AIRTEMP
·Attempt to enter a value outside the setting range will
cause the display to begin flashing the HUNDREDS digit again. Reenter a correct value.
·Both the display temperature and the temperature
setting are the temperature at the sensor. (Even with the same temperature setting, the temperature of the hot air differs depending on the nozzle size.)
Temperature setting section
Example: Change the temperature setting from 300° to 450°C.
1. Press the on temperature setting section for more than one second.
·The station goes into temperature setting mode and the HUNDREDS digit flashes on the display , indicating that the HUNDREDS digit can be entered.
2. Enter the HUNDREDS digit.
·Use the UP and
buttons to select the
DOWN
desired value for the HUNDREDS digit. Only 1, 2, 3, or 4 can be selected. (In °F mode, 2, 3, 4, 5, 6, 7, and 8 can be selected). When
the desired value is displayed, press the button. The TENS digit begins to flash.
VACUUM MODE POWER
Press and hold the button for more than one second.
Press the or button.
UP
Press the button once.
ON
OFF
DOWN
AIR CONTROL
3. Enter TENS digit.
·Use the UP and
buttons to select the
DOWN
desired value for the TENS digit. Any value from 0 to 9 can be selected. When the
desired value is displayed, press the button. The UNITS digit begins to flash.
4. Enter the UNITS digit.
·Select the desired value for the UNITS digit in the same manner as for the TENS digit.
·Press the button.
·The temperature setting is stored in memory . Heater control begins after the new temperature setting is displayed.
CAUTION
If the power is turned OFF before the temperature setting procedure is completed, the new setting value will not be stored in memory.
11
Press the or button.
Press the button once.
Press the button once.
UP
DOWN
Setting/Changing the Time
CAUTION
The timer setting range is 15 – 999 seconds.
·Attempt to enter a value outside the setting range will cause the display to begin flashing the HUNDREDS digit again. Reenter a correct value.
VACUUM MODE POWER
TIME AIRTEMP
Example: Change the timer setting from 30 seconds to 100 seconds.
1. Press the mode selection button and
set the mode to REMOVE or INST ALL.
2. Press the button on timer setting
section for more than one second.
Press and hold the button for more than one second.
·The station goes into timer setting mode and the HUNDREDS digit flashes on the display ,
Press the or button.
indicating that the HUNDREDS digit can be entered.
3. Enter the HUNDREDS digit.
·Use the UP and
buttons to display the
DOWN
Press the button once.
desired value for the HUNDREDS digit.
·Press the button. The TENS digit begins to flash.
4. Enter the TENS digit.
·Use the UP and
DOWN
buttons to display the
Press the or button.
desired value for the TENS digit.
·Press the button. The UNITS digit begins to flash.
Press the button once.
Timer setting section
ON
AIR CONTROL
OFF
DOWN
UP
DOWN
UP
5. Enter the UNITS digit.
·Select the desired value for the UNITS digit in the same manner as for the TENS digit.
·Press the button. The timer setting is stored in memory . Heater control begins after the new timer setting is displayed.
CAUTION
If the power is turned OFF before the timer setting procedure is completed, the new setting value will not be stored in memory.
Press the button once.
12
OPERATION
Airflow Adjustment
Adjust the flow rate of the hot air while watching the airflow meter. The adjustment range is 7 l/min to 20 l/min.
CAUTION
Do not apply excessive force when turning the airflow control knob.
TIME AIRTEMP
VACUUM MODE POWER
ON
OFF
Turn clockwise to increase the airflow. Turn counterclockwise to decrease the airflow.
AIR CONTROL
Read from the center of the ball.
13
PARAMETERS / INITIAL RESETTING
·Entering the Parameters
1 °C (Celsius) or °F (Fahrenheit)
Temperature Display
The Hakko 852 has the following three parameters:
1) °C or °F temperature display selection
2) Power save time (select 30 or 60 minutes)
3) Sensor temperature display Once the station enters parameter mode, set the parameters in the order shown below. After all the parameters have been set, normal operation will be resumed.
1. Turn the power switch OFF .
2. Press and hold down the UP and
the temperature setting section simultaneously and then turn the power switch ON.
3. Continue holding down both buttons until the display
shows When the display shows is in parameter input mode.
·Pressing the UP or to be displayed alternately .
F
·Press the button to select the scale. The power
save time may now be entered.
(for Celsius) or
C
DOWN
F
or
C
button will cause
buttons on
DOWN
(for Fahrenheit).
, the station
F
or
C
2 Power Save Time
The power save function automatically turns off the hot air when it has blown continuously for a specified amount of time in manual mode. Power to the heater is turned off and then the air is stopped after the handpiece cools.
3 Sensor Temperature Display
CAUTION
If the power is turned OFF before the parameter setting procedure is completed, the new setting values will not be stored in memory.
·Initial Reset
Turn the power switch ON while simultane­ously pressing the UP, buttons on the temperature setting section. The station will be reset to the following initial
values:
, and
DOWN
·When the station enters power save time setting
mode, either minutes or 60 minutes can be selected.
·Pressing the UP or
60
to be displayed alternately .
·Press the button to enter your selection. The
sensor temperature may now be displayed.
·No data entry is required.
The value displayed is the temperature currently detected by the sensor.
·T o end p arameter input mode, press the button.
After displaying the temperature setting for two seconds, the station returns to normal mode.
˚C/˚F selection Power save time Temperature setting Timer setting 30 seconds Mode
30
60
or
is displayed. Either 30
button will cause
DOWN
˚C 30 minutes 300˚C 30 seconds Manual
30
or
14
MAINTENANCE / INSPECTION
·Broken Heater or Sensor
1 Open the handpiece.
1. Retract the vacuum pipe to its shortest length.
2. Remove the three screws holding the handpiece together.
3. Move the tube downward.
4. Remove the pipe from the protruding portion of the handle.
CAUTION
Quartz glass and heat insulation are inside the pipe. Be careful not to drop or lose these items.
5. Disconnect the heater sensor connector and remove the heater.
CAUTION
Do not apply excessive force to the vacuum pipe.
Heater connector
Sensor connector
2 Measure the resistance value.
1. Measure the resistance value (a) of the sensor. The correct value is 0Ω.
2. Measure the resistance value (b) of the heater. The correct values are approx­imately 33 (±10%) (100-120 V), 85 (±10%) (220-240 V) at room temperature.
If the resistance value is incorrect, replace the part. (Refer to the instructions included with the replacement part.)
·Replacing the Fuse
a b
1. Unplug the power cord from the power receptacle.
2. Remove the fuse holder.
3. Replace the fuse.
4. Put the fuse holder back in place.
15
ERROR MESSAGES
When the error detection software in the Hakko 852 detects an error , a message is displayed to alert the operator . See “T roubleshooting” for procedures to correct the error.
Sensor Error
Heater Error
This error occurs when there is the possibility of a sensor failure (or a failure in the sensor circuit). flashes and the power is shut down.
This error occurs when the temperature of the hot air is falling even though the heater is on. The flashes to indicate the possibility of a heater failure.
TROUBLESHOOTING
WARNING
·Before checking the inside of the Hakko 852 or replacing parts, be sure to disconnect the power plug. Failure to do so may result in electric shock.
·The unit does not operate when the power switch is turned ON.
CHECK
ACTION
CHECK
ACTION
: Is the power cord disconnected? : Connect it. : Is the fuse blown? : Investigate why the fuse blew and then
replace the fuse. If the cause can not be determined, replace the fuse. If the fuse blows again, send the unit in for repair .
· flashes, indicating a sensor error.
· flashes, indicating a heater error.
· The timer cannot be set.
· The vacuum pump does not stop when the vacuum button is pressed.
CHECK
ACTION
CHECK
ACTION
CHECK
ACTION
CHECK
ACTION
CHECK
ACTION
: Is the sensor broken? : See the procedure for checking a potentially
broken sensor (p.15).
: Is the heater broken? : See the procedure for checking a potentially
broken heater (p.15).
: Is the station in Auto mode? : Put the station into Auto mode. : Is the value outside the setting range? : Enter a value that is within the setting range.
: Is the vacuum button being pressed for less
than 0.3 second?
: Press the vacuum button for more than 0.3
second.
16
OPTIONAL PAR TS
mm (inch)
·Nozzles
NOTE
The size in Name/Specification indicates the size of IC package.
A
B
0.8 (0.03)
Air flow
1.8 (0.07)
·VACUUM FUNCTION OPERATIVE NOZZLES.
A1125B QFP 10x10
(0.39x0.39)
10
(0.39)
A:10.2 (0.4) B:10.2 (0.4)
10 (0.39)
A1135B PLCC 17.5x17.5 (0.68x0.68) (44 Pins)
15
(0.59)
A:18.5 (0.73) B:18.5 (0.73)
15 (0.59)
A1140B PLCC 11.5x11.5 (0.45x0.45) (28 Pins)
A1126B QFP 14x14 (0.55x0.55)
15
A:15.2 (0.6) B:15.2 (0.6)
15 (0.59)
A1136B PLCC 20x20 (0.78x0.78) (52 Pins)
A:21 (0.83)
19 (0.75)
A1141B PLCC 11.5x14 (0.45x0.55) (32 Pins)
B:21 (0.83)
A1127B QFP 17.5x17.5 (0.68x0.68)
(0.59)
A1137B PLCC 25x25 (0.98x0.98) (68 Pins)
19
(0.75)
A1182B BQFP 24x24 (0.94x0.94)
19 (0.75)
24 (0.94)
19
A:19.2 (0.76) B:19.2 (0.76)
A:26 (1.02) B:26 (1.02)
QFP SOP
A1128B QFP 14x20
(0.55x0.78)
(0.75)
A1138B PLCC 30x30 (1.18x1.18) (84 Pins)
24
(0.94)
A1187B TSOL 18.5x8 (0.73x0.31)
PLCC SOJ
A:15.2 (0.6) B:21.2 (0.83)
21 (0.83)
A:31 (1.22) B:31 (1.22)
29 (1.14)
15
(0.59)
29
A1129B QFP 28x28 (1.1x1.1)
29 (1.14)
A1139B PLCC 12.5x7.3 (0.49x0.29) (18 Pins)
(1.14)
6.9 (0.27)
A1257B SOP 11x21 (0.43x0.83)
29
A:29.7 (1.17) B:29.7 (1.17)
6.9
(0.27)
A: 9 (0.35) B:14 (0.55)
(1.14)
A:13 (0.51) B:13 (0.51)
10 (0.39)
A1258B SOP 7.6x12.7 (0.3x0.5)
8.2 (0.32)
A1263B QFP 28x40 (1.1x1.57)
A:27.7 (1.09)
39 (1.54)
B:39.7 (1.56)
17
10
(0.39)
11.7 (0.46)
29 (1.14)
A:15 (0.59)
13.5 (0.53)
B:13 (0.51)
A:40.2 (1.58) B:40.2 (1.58)
10 (0.39)
A1259B SOP 13x28 (0.51x1.1)
A1264B QFP 40x40 (1.57x1.57)
39 (1.54)
15
(0.59)
29 (1.14)
39 (1.54)
21
A:24.2 (0.95) B:24.2 (0.95)
21 (0.83)
A1260B SOP 8.6x18 (0.34x0.71)
8.7 (0.34)
A1265B QFP 32x32 (1.26x1.26)
31 (1.22)
A:32.2 (1.27)
31
B:32.2 (1.27)
(1.22)
(0.83)
19 (0.75)
18.5 (0.73)
A1261B QFP 20x20 (0.78x0.78)
A:20.2 (0.8)
21 (0.83)
B:20.2 (0.8)
10 (0.39)
A1262B QFP 12x12 (0.47x0.47)
21 (0.83)
11.7 (0.46)
A:12.2 (0.48)
12
B:12.2 (0.48)
(0.47)
21 (0.83)
12 (0.47)
·VACUUM FUNCTION INOPERATIVE NOZZLES.
A1124B Single Ø2.5
(0.09)
Ø2.5 (I.D) (0.09)
A1130 Single Ø4.4 (0.17)
Ø4.4 (I.D) (0.17)
A1131 SOP 4.4x10 (0.17x0.39)
10
4.8 (0.19)
(0.39)
A1132 SOP 5.6x13 (0.22x0.51)
5.7 (0.22)
15
(0.59)
A1133 SOP 7.5x15 (0.3x0.59)
7.2 (0.28)
16
(0.63)
A1134 SOP 7.5x18 (0.3x0.7)
7.2 (0.28)
CAUTION
19
Be sure not to use No. A1124 Single Ø2.5 (0.09) and No. A1142 Bent Single 1.5 x 3 (0.06 x 0.12) nozzle
A1142B Bent Single 1.5x3 (0.06x0.12)
(0.75)
45˚
1.5 (0.06) (I.D)
3
(0.12) (I.D)
with the Hakko 852. These nozzles do not have space to blow hot air, using them with the 852 may result in danger.
·FOOT-SWITCH
The foot-switch can be used to perform the same operation as the start button and the vacuum button on the handpiece.
A1325 Dual Single Ø1.5x5-10 (0.06x0.2-0.39) Adjustable Pitch
5 (0.2)
The pitch between the two nozzles is adjustable.
Foot-switch (sold separately)
5
Ø1.5 (I.D) (0.06)
10 (0.39)
10
Insert the foot-switch plug into the foot-switch jack on the back of the station.
Foot-switch jack
18
ADDITIONS OF OPTIONAL PARTS
·Nozzles
NOTE
The size in Name/Specification indicates the size of IC package.
QFP SOP
PLCC SOJ
·VACUUM FUNCTION OPERATIVE NOZZLES.
A1180B BQFP 17x17
(0.67x0.67)
13.6
A:18.2 (0.72) B:18.2 (0.72)
13.6 (0.54)
A1188B PLCC 9x9 (0.35x0.35) (20 Pins)
10
(0.39)
A:11 (0.43) B:11 (0.43)
10 (0.39)
(0.54)
A1181B BQFP 19x19 (0.75x0.75)
A:19.2 (0.76) B:19.2 (0.76)
16 (0.63)
A1189B PLCC 34x34 (1.34x1.34) (100 Pins)
33.5 (1.32)
•VACUUM FUNCTION INOPERATIVE NOZZLES.
A1183 SOJ 15x8
(0.59x0.31)
A1190 Dual Single
2.5x9.5 Pitch (0.09x0.37)
A
B
16
(0.63)
33.5 (1.32)
A:36.5 (1.44) B:36.5 (1.44)
Air flow
A1184B SOJ 18x8 (0.71x0.31)
10 (0.39)
A1203B QFP 35x35 (1.38x1.38)
30.6 (1.20)
A1191
SIP 25L (0.98)
C
D
A:35.2 (1.39) B:35.2 (1.39)
C 0.8 (0.03) D 1.8 (0.07)
A1180B-A1181B A1183-A1186B A1188B
No.
A1203B,A1214B A1215B
19
(0.75)
30.6 (1.20)
C 1.0 (0.04) D 1.8 (0.07)
A1189B
A1185B TSOL 13x10 (0.51x0.39)
10
11.9 (0.47)
A1214B SOJ 10x26 (0.39x1.02)
12 (0.47)
A1192
SIP 50L (1.97)
(0.39)
25.9 (1.02)
mm (inch)
C 1.0 (0.04) D 2.0 (0.08)
A1191
A1186B TSOL 18x10 (0.71x0.39)
A1215B QFP 42.5x42.5 (1.67x1.67)
18.2 (0.72)
40 (1.57)
C 0.8 (0.03) D 2.0 (0.08)
A1192
A:42.5 (1.67) B:42.5 (1.67)
11.7
(0.46)
40 (1.57)
8 (0.31)
16
(0.63)
¯2.5 (I.D) (0.09)
26 (1.02)
2 (0.08)
2 (0.08)
52.5 (2.07)
PARTS LIST / STATION
*Spare or repair parts do not include mounting screws, if they are not
listed on the description. Screws must be ordered separately.
Item No.
1 2
3 4 5 6 7 8
9
Part No.
B2461 B2462 B2482 B2463 B2317 B1084 B1028 B2464 B2465
B2466
Part Name P.W.B./display P.W.B./heat control P.W.B./heat control Radiation sheet Insulation sheet Switch Knob Cover Chassis
Jack for footswitch
Spring washer (nominal size 3) (5)
Description
100-120 V With triac 220-240 V With triac
With screw
With display window, membrane sheet
2
Pan head screw with washer (w/Spring washer) (M3 × 6) (6)
Pan head screw with washer (w/Spring, Plain washer) (M3 × 8)
22
7
Truss screw (Zn · black) (M4 × 5) (16)
Pan head screw with washer (w/Spring washer) (M4 × 10) (4)
16
17
18
Option
Foot-switch (sold separately)
Item No.
10
11 12
13
14
1
Part No.
B2467 B2483 B2479 B2484 B2485 B2384 B2468 B1258 B2419 B2421 B2422 B2423 B2424 B2425 B2426 B2469
Part Name Transformer Transformer Transformer Transformer Transformer Power receptacle Fuse 125V-5A Fuse 250V-3.15A Power cord, 3 core & American plug Power cord, 3 core, no plug Power cord, 3 core, BS plug Power cord, 3 core, European plug Power cord, 3 core, European plug Power cord, 3 core, BS plug Power cord, 3 core, Australian plug Vacuum pump
Spacer (M3 × 12) (5)
Description 100 V 110 V 120 V 220-230 V 240 V
100-120 V 220-240 V
India Korea Eur. U.K.
3
11
1
4
15
12
Pan head screw with washer (w/Spring, Plain washer) (M3 × 6) (2)
14
10
External tooth lock washer (nominal size 3)
20
Item No.
*If you need item no. 23. Exhaust nozzle, contact your
Part No.
15
B2470 B2471
B2480 B2481 B2472
B2473 B2474
B2475 B2476
B2477
Tube joint Air pump
Air pump Air pump Sound-proof tank
Silicone tube Tube connector
Silicone tube Air flow meter
Handpiece holder
16
17 18
19 20
21 22
Hakko representative.
Part Name
Description With silicone tube 100 V, With high nut, nylon
band, double-side tape 110-120 V, With high nut,
nylon band, double-side tape 220-240 V, With high nut,
nylon band, double-side tape
8 × 5 × 130 mm
0.3 × 0.2 × 5.1 With silicone tube 8 × 5 × 205
0.3 × 0.2 × 8.1
mm
assembly
in.
in.
Pan head screw with washer (w/Spring washer) (M4 × 6) (2)
External tooth lock washer (nominal size 4) (2)
MANUAL
MODE
AUTO
REMOVE INSTALL
TIMETEMP
AIR
UP
DOWN
POWER
ON
AIR CONTROL
OFFONOFF
9
8
UP
DOWN
VACUUM
Pan head screw with washer (w/Spring, Plain washer) (M3 × 10) (2)
Option
5
23
Item No.1Part No.
B2478
21
Hexagonal socket set screw (M3 × 3)
6
Plain washer polycarbonate (nominal size 5) (4)
Truss screw (M4 × 16) (4)
Pan head screw with washer (w/Spring washer) (M3 × 6) (2)
19
13
Part Name
Foot-switch
Description
2019
PARTS LIST / HANDPIECE
*Spare or repair parts do
not include mounting screws, if they are not listed on the description. Screws must be ordered separately.
5
1
2
4
3
10
9
8
7
Item No.
1
2 3
4 5 6 7 8 9
10 11
12
6
Part No.
Pad
A1438
Pad
A1439
Pipe
B2452
Heating element
A1434
Heating element
A1435
Vacuum pipe
B2453
Handle
B2454
Vacuum pipe adjust knob
B2455
Packing
B2456
Terminal board
B2457
Fixing for terminal
B2458
Silicone tube
B2459
Cord stopper
B1354
Cord asse’y
B2460
Cord asse’y
B2507
Part Name
Description
7.6mm (0.3 in.), 5 pcs. 5mm (0.2 in.), 5 pcs. With glass pipe, mica 100-120 V 220-240 V With sliding pipe holder With screws, button With O-ring
3.9 × 1.7 × 63 l mm
0.15 × 0.07 × 2.5 l in. With screws 100-110 V, 220-240 V
With silicone hose 120 V
With silicone hose, protective spring
Tapping screw (Fluted point) (M2.6 × 6) (3)
11
12
Pan head screw (Zn · black) (M3 × 10) (2)
Tapping screw (M2.6 × 10) (2)
5
Tapping screw (M3 × 12) (3)
21
WIRING DIAGRAM
Hot air pump
P.W.B./Display
P.W.B./Triac
Power switch
P.W.B./Heat control
AC15V
Jack for foot-switch
Handpiece
Terminal board
CA sensor
Heater
Heater element
Power receptacle
Transformer
Vacuum pump
22
®
HEAD OFFICE
4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN TEL:+81-6-6561-3225 FAX:+81-6-6561-8466
OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
25072 ANZA DR. SANTA CLARITA, CA 91355, U.S.A. TEL: (661) 294-0090 FAX: (661) 294-0096 Toll Free (800)88-HAKKO WWW.hakkousa.com
4 2 5 5 6
S'PORE: HAKKO PRODUCTS PTE., LTD.
1, GENTING LINK #02-04, PERFECT INDUSTRIAL BUILDING, SINGAPORE 349518 TEL: 748-2277 FAX: 744-0033
23
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
ROOM 1504 EASTERN HARBOUR CENTRE, 28 HOI CHAK STREET, QUARRY BAY, HONG KONG. TEL: 2811-5588 FAX: 2590-0217
PHILIPPINES: HAKKO PHILS TRADING CO., INC.
NO. 415 WINDSOR TOWER CONDOMINIUM, 163 LEGASPI ST., LEGASPI VILLAGE MAKATI, METRO MANILA, PHILIPPINES TEL: (02)817-0712 FAX: (02)810-7649
MALAYSIA: HAKKO PRODUCTS SDN BHD MALAYSIA HEAD OFFICE: PETALING JAYA
LOT 35/1 THE HIGHWAY CENTRE JALAN 51/205 46050 PETALING JAYA, SELANGOR DARUL EHSAN, MALAYSIA TEL: (03)794-1333 FAX: (03)791-1232
PENANG BRANCH: TEL: (04)644-6669 FAX: (04)644-8628 JOHORE BAHRU BRANCH: TEL: (07)236-7766 FAX: (07)237-4655
Jan. 1999
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