850D
®
SMD Rework Station
●
Thank you for purchasing the Hakko 850D SMD Rework
Station. This unit features digital control and display of hot
air temperature.
Please read this manual before operating the Hakko 850D.
Keep this manual readily accessible for reference.
●
TABLE OF CONTENTS
PACKING LIST / SPECIFICATIONS..................................................... 1
SAFETY INSTRUCTIONS.................................................................... 2
PART NAMES ....................................................................................... 3
PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION ....... 4
OPERATION ......................................................................................... 5
PARAMETERS / INITIAL RESETTING ................................................ 7
USE ...................................................................................................... 8
MAINTENANCE / INSPECTION ........................................................ 10
ERROR MESSAGES ......................................................................... 11
TROUBLESHOOTING ....................................................................... 12
OPTIONAL NOZZLE .......................................................................... 13
PARTS LIST / STATION ...................................................................... 15
HANDPIECE ................................................................ 17
WIRING DIAGRAM ............................................................................ 18
PACKING LIST
Hakko 850D station .............................................. 1
Handpiece holder .................................................1
Control card......................................................... 1
Card chain ............................................................ 1
FP pick-up ............................................................1
FP pick-up wire .................................................... 1
Instruction manual ................................................ 1
Card chain
Control
card
Hakko 850D station
* This product does not include a nozzle. A large
selection of nozzles is available for the Hakko 850D.
Select the nozzle or nozzles suitable for the work
to be performed.
FP pick-up
FP pick-up wire
SPECIFICATIONS
Name
Power consumption
● Station
Power consumption
Capacity
Control temperature
Outer dimensions
(l × w × h)
Weight (w/o cord)
Hakko 850D
120V-410W
30 W
23 /min (max.)
100 – 450°C/212 – 842°F
(sensor)
263 × 160 × 148 mm
(10.4 × 6.3 × 5.8 in.)
4.7 kg (10.36 lb.)
Handpiece
Handpiece holder
● Handpiece
Power
consumption
Total length
(w/o cord)
Weight
(w/o cord)
* This product is ESD-protected.
* Specifications and design subject to change without notice.
120V-380W
200 mm (7.9 in.)
200 g (0.44 lb.)
1
SAFETY INSTRUCTIONS
WARNING
Warnings and cautions are placed at critical points in this manual to direct the operator's
attention to significant items. They are defined as follows:
WARNING: Failure to comply with a WARNING may result in serious injury or death.
CAUTION: Failure to comply with a CAUTION may result in injury to the operator,
or damage to the items involved. Two examples are given below.
NOTE : A NOTE indicates a procedure or point that is important to the process being describe.
EXAMPLE : AN EXAMPLE is given to demonstrate a particular procedure, point or process.
● Be sure to comply with following WARNINGS and CAUTIONS for your safety.
WARNING
● Be sure not to operate the unit with any combination of temperature and air flow settings that
makes the thermal protector trip (the heater lamp turns off during use). This could damage the unit.
CAUTION
When the power is ON, the temperature of the hot air and the nozzle ranges from 100 to 450°C
(212 to 842°F). To avoid injury to personnel or damage to items in the work area, observe the
following:
● Do not direct the hot air toward personnel or touch the metal parts near the nozzle.
● Do not use the product near combustible gases or flammable materials.
● Advise those in the work area that the unit can reach very high temperatures and should be
considered potentially dangerous.
● Turn the power OFF when no longer using the Hakko 850D or when leaving it unattended.
● Before replacing parts or storing the unit, allow the unit to cool and then turn the power OFF.
● To prevent accidents and failures, be sure to take the following precautions:
● Do not strike the handpiece against hard surfaces or otherwise subject it to physical shock.
● Be sure the unit is grounded. Always connect power to a grounded receptacle.
● Do not disassemble the pump.
● Do not modify the unit.
● Use only genuine Hakko replacement parts.
● Do not bend or damage the control card. If the card does become damaged, do not force the
card into the station slot.
● Do not wet the unit or use the unit with wet hands.
● Remove power cord by holding the plug – not the wires.
● After using, do not turn the power OFF until “P-S” is displayed on the temperature display.
● Make sure the work area is well ventilated.
● The Hakko 850D is not intended for use by children or infirm persons without supervision.
● Children should be supervised to ensure that they do not play with the Hakko 850D.
2
PART NAMES
Station
Handpiece holder
mounting screw
Heater
indicator lamp
Jack for optional
foot-switch
TEMP CONTROL
UP
DOWN
Temperature setting section
AIR CONTROL
4
3
2
1
TEMPERATURE RANGE 100-450°C
5
6
8
212-842°F
POWER
7
®
Airflow control knob
Fuse
Handpiece holder
mounting screw
Power switch
CAUTION
This jack is for the footswitch only. Do not
connect any other device.
Handpiece
Sensor (internal)
Nozzle (not included)
Accessories
Handpiece holder
S
Start button
FP pick-up with (S) wire
(Width of wire 14mm (0.55in.))
FP pick-up wire (L)
3
(Width of wire 30mm (1.18in.))
PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION
Preparation: Assembly and Electrical Connection
A. Station Assembly
● Attach the handpiece holder.
Remove the handpiece holder mounting screw
from the side of the station. Attach the
handpiece holder to the station. (Figure 1)
(The handpiece holder can be installed on
either the left or right side.)
(Figure 1)
Tighten the nozzle
mounting screw.
B. Handpiece Assembly
● Attach the nozzle.
Loosen the nozzle mounting screw. Attach the
nozzle as shown in the drawing.
(Figure 2)
C. Electrical Connection and
Power ON
1. Place the handpiece on the holder. (Figure
4)
2. Plug the power cord into a grounded wall
socket.
3. Turn the power switch ON.
Inside screw
(Figure 2)
(Figure 3)
When installing an optional
nozzle to the Hakko 850D, do
not remove this inside screw.
CAUTION
This product is ESD-protected. Be sure to use a grounded
wall socket.
CAUTION
S
When not in use, place the
handpiece on the holder.
(Figure 4)
4
OPERATION
S
●Air Blow
1. Start
Press the Start button on the handpiece (or
the foot-switch) to start the flow of air. The
hot air blows from the tip of the nozzle, and
the temperature is controlled according to
the temperature setting.
2. Stop
Press the Start switch again. Power to the
heater is shut off and cooling begins. When
the temperature falls to 200°C (392°F), the
air stops blowing and the temperature
display reads
NOTE:
If power is turned off after use, there will be no cooldown. Automatic cool-down is only initiated by the
second activation of the Start switch.
.
CAUTION
Do not stop the hot air by turning
the power switch OFF.
CAUTION
To avoid damage to the equipment, do not turn the power
switch OFF until
appears on the display.
●Control card
Each Hakko 850D comes with a small card,
which inserts in the control slot in the front of
the unit. This card is used when entering data
for the process control functions. Any Hakko
850D card can be used with any Hakko 850D
SMD rework station.
Using the control card
The control card is used when a value is to be
changed or data are to be entered. The Hakko
850D will operate normally with the card
inserted. Remove the control card to lock the
data.
5
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