Hakko 701 User Manual

Repair System

Instruction Manual

Thank you for purchasing the HAKKO 701 Repair System. Please read the manual before using the HAKKO 701. Store the manual in a safe, easily accessible place for future reference.

CAUTION : Remove the pump securing screws (M4 x 25 marked red) from the bottom of the station. Failure to do so may result in serious problems.

Table of Contents

Packing List·························································· Precautions·························································· Part Names (Station)·········································· (Soldering Iron/Desoldering Gun)··· Operation (Soldering)··································· (Desoldering)···························· Maintenance (Soldering Iron)·························

(Desoldering Gun)··················· (Station)

Troubleshooting Guide································ Parts List (Station)···································

(Desoldering Gun)························· (Soldering Iron/Iron Holder)··········

Specifications···················································· Wiring Diagram··················································

1 2 3 4

5·6

7~12

13·14

15~18

19·20 21·22 23·24

25 26 26 27

Packing List

Please check to make sure that all the items listed below are included in the HAKKO 701 package.

Station…………………………………….1 Soldering Iron…………………………….1 Desoldering Gun………………………...1 Iron Holder for Soldering Iron…………..1 Iron Holder for Desoldering Gun……….1 Filter Pipe………………………………...1

Station

Soldering Iron Iron Holder for Soldering Iron

Ceramic Paper Filter (S)

Ceramic Paper Filter (S) .…………………………2 Ceramic Paper Filter (L)..…………………………4 Spring Filter...………………………………………3 Cleaning Pin (for ø1.0mm [0.04 in] nozzle)..……1 Cleaning Pin (for Heating Element)...……………1 Cleaning Drill (for ø1.0mm [0.04 in] nozzle).……1 Silicone Grease.……………………………………1 Spanner (for Desoldering Gun)..…………………1 Instruction Manual.…………………………………1

Filter Pipe

Cleaning Pin for ø1.0 mm (0.04 in) Nozzle

Spanner

Never use it for

soldering iron.

Silicone Grease

Ceramic Paper Filter (L)

Cleaning Pin for Heating Element

Desoldering Gun

Spring Filter

Cleaning Drill for ø1.0 mm (0.04 in) Nozzle

Iron Holder for Desoldering Gun

Precautions

In this instruction manual, "WARNING" and "CAUTION" are defined as follows.

WARNING

WARNING: Misuse may potentially cause death of, or serious injury to the user. CAUTION : Misuse may potentially cause injury to the user or physical damage to the

objects involved. For your own safety, be sure to comply with these precautions.

CAUTION

Remove the pump securing screws (M4 x 25 marked red) from the bottom of the station. Failure to do so may result in serious problems.

When the power is on, the tip and the nozzle temperature is between 200˚C/392˚F and 480˚C/896˚F. Since mishandling may lead to burns or fire, be sure to comply with the following precautions.

•Do not touch the metallic parts near the tip and the nozzle, nearby plastic parts and the spring iron holder .

•Do not use the product near flammable items.

•Advise other people in the work area that the unit can reach a very high temperature and should be considered potentially dangerous.

•Turn the power off while taking breaks and when finished using the unit.

•Before replacing parts or storing the unit, turn the power off and allow the unit to cool to room temperature.

To prevent damage to the unit and ensure a safe working environment, be sure to comply with the following precautions.

•Do not use the unit for applications other than soldering or desoldering.

•Do not rap the desoldering gun against the work bench to shake off residual solder, or otherwise subject the iron or the gun to severe shocks.

•Do not modify the unit.

•Use only genuine HAKKO replacement parts.

•Do not wet the unit or use the unit when your hands are wet.

•Set the ceramic paper filter (S) for the filter retainer (station), and the ceramic paper filter (L) for the filter pipe (gun).

•Maintain the soldering iron or the desoldering gun and the station.

•While using the unit, don't do anything which may cause bodily harm or physical damage.

Part Names

Station

(Refer to p.23~26 for part nos.)

L.E.D. Lamp for Desoldering

DESOLDER SOLDER

Power Switch

Lights up when the power switch is turned to ON.

POWER

OFF

VACUUM

CAL (Calibration) for Desoldering

Used for calibrating the temperature after replacing the heating element and gun.

Vacuum Outlet Cap

Connects with the hose. Set the ceramic paper filter(S)(No.A1009). Filter inside the vacuum outlet cap is expendable.

Switch for Desoldering

DESOLDER

CAL

OFF

Switch for Soldering

L.E.D. Heater Lamp

SOLDER

Blinks on and off when the tip temperature reaches the set temperature.

Temp. Control Knob

OFF

350

300

250

200

CAL

400

450

480

˚C

Provides the tip temperature control.

CAL (Calibration) for Soldering

Used for calibrating the temperature after replacing the heating element, soldering iron and tip.

Receptacle

Connector for the cord assembly of soldering iron

Temp. Control Knob

Pvovides the nozzle temperature control.

Receptacle

Connector for the cord assembly of desoldering gun

Fuse Holder

•u100,110V unit contain 125V-5A fuse.

•0120V unit contains 250V-5A (U) fuse.

•2220,230V unit contain 250V-2A fuse.

•2Australian 240V unit contains 250V-2A S fuse.

Power Cord

Soldering Iron (HAKKO 907 ESD)

Soldering Tip

Heats the solder and things which is soldered. Expendable parts

Cord Assembly

Connects to the receptacle (station).

Desoldering Gun (HAKKO 809)

Nozzle

Transmits heat for melting solder. Entrance for melted solder. Expendable part

Heating Element

Inside requires cleaning.

Trigger

Squeeze to start absorption. Do not pull the trigger before fully heating the nozzle.

Cord Assembly

Connects to the receptacle (station).

Filter Pipe

Set the ceramic paper filter (L) (No. A1033). Contains melted solder and flux using filters. Filter are expendable parts.

Hose

Connects to the vacuum outlet cap (station).

Back Holder Assembly

Secures the filter pipe.

Release Knob

Push down to remove the filter pipe.

Indicator

Indicates when nozzle and heating element need cleaning and when filters need replacing.

Operation (Soldering)

CAUTION : The sponge is compressed. It will swell when moistened with water. Before using the unit, dampen the sponge with the water and squeeze it dry. Failure to do so may result in damage to the soldering tip.

1 Assemble the iron

holder for soldering iron.

1. Small Cleaning Sponge Dampen the small cleaning sponge with water and then squeeze it dry. Place it in one of the 4 openings of the iron holder base.

2. Add water to approximately the level as shown. The small sponge will absorb

water to keep the larger sponge

above it wet at all times.

3. Dampen the large cleaning sponge and place it on the iron holder base.

* The large sponge may be used alone (w/o small sponge & water).

CAUTION : Be sure to turn off the switch before connecting or disconnecting the soldering iron. Failure to do so may damage the P.W.B.

2 Connections

1. Place the soldering iron in the iron holder.

2. Connect the cord assembly of soldering iron

(HAKKO 907-ESD) to the receptacle of soldering iron (marked "solder").

3. Plug the power cord into the power supply.

CAUTION

·Be sure to turn off the power switch before connecting the plug.

·The entire unit is constructed of conductive materials. Always ground the unit.

3 Set the temperature.

Set the temperature control knob to the desired temperature.

Receptacle

Align the grooves and pins, and push straight in.

Turn clockwise firmly.

4 Turn on the power switch.

1. Turn the power switch to ON. The switch should light up.

2. Turn the switch for soldering iron to ON. The L.E.D. heater lamp should light up.

3. The L.E.D. heater lamp blinks on and off when the tip temperature reaches the set temperature. The unit is now

ready to perform soldering work.

CAUTION : The soldering iron must be placed in the iron holder when not in use.

Tip Care and Use

•Tip T emperature

•Cleaning

•When not in use

•After use

High soldering temperatures can degrade the tip. Use the lowest possible soldering temperature. The excellent thermal recovery characteristics ensure efficient and effective soldering even at low temperatures. This also protects the soldered items from thermal damage.

Clean the tip regularly with a cleaning sponge, as oxides and carbides from the solder and flux can form impurities on the tip. These impurities can result in defective joints or reduce the tip's heat conductivity. When using the soldering iron continuously, be sure to loosen the tip and remove all oxides at least once a week. This helps prevent seizure and reduction of the tip temperature.

Never leave the soldering iron sitting at high temperature for long periods of time, as the tip's solder plating will become covered with oxide, which can greatly reduce the tip's heat conductivity.

Wipe the tip clean and coat the tip with fresh solder. This helps prevent tip oxidation.

Operation (Desoldering)

Preparation–Assembly and Connection

Assemble the iron holder on a flat surface.

Remove the pump securing screws (M4 x 25 marked red) from the bottom of the station.

Spring Iron Holder (No. B1094)

Cleaning Pin Holder (No. B1095)

2 Assemble the iron holder.

1. Set the spring iron holder and cleaning pin holder in the iron holder base.

2. Dampen the cleaning sponge with water and then squeeze it dry.

CAUTION

·The sponge is compressed. It will

swell when moistened with water.

Be sure to dampen the sponge with

water before use.

·Be sure to remove the round portion

of the sponge.

3 Insert the desoldering gun and cleaning pins.

Fully insert the desoldering gun into the spring iron holder.

CAUTION

The spring iron holder becomes extremely hot during operation of the desoldering gun. Do not touch the spring iron holder during and immediately after using the gun.

Tube (red)

Cleaning Sponge

Securely insert the cleaning pin holder.

Iron Holder Base

4 Connections

CAUTION

Be sure to turn off the power switch before connecting or disconnecting the cord assembly and the power plug. Failure to do so may damage the P.W.B.

1. Connect the cord assembly of the desoldering gun (HAKKO

809) to the receptacle of the desolder

2. Connect the hose to the vacuum outlet cap (marked "VACUUM").

3. Plug the power cord into the power supply.

·Confirm that the power switch is set in the OFF position, then connect the power plug to the power source.76·

·The entire unit is constructed of conductive materials. Always ground the unit.

(marked "DESOLDER").

CAUTION

Insert the cord assembly by keying the plug to the key on the receptacle.

Secure the plug by turning it clockwise.

Fully insert the hose into the vacuum outlet cap.

5 Power switch

1. Turn the power switch to ON. The power lamp should light up.

2. Turn the switch for desolder to ON. The nozzle begins to heat up as soon as the switch is turned to ON.

6 After turning the switch to ON, wait 3 minutes before beginning desoldering operations.

The power lamp lights up.

CAUTION

The nozzle heats up.

The desoldering gun must be placed in the iron holder when not in use.

+ 18 hidden pages