Hakko 474 User Manual

Desoldering Tool
Instruction Manual
Thank you for purchasing the HAKKO 474 Desoldering Tool. Please read the manual before using the HAKKO 474. Store the manual in a safe, easily accessible place for future reference.
CAUTION :
Remove the pump securing screws (M4x25 marked red) from the bottom of the station. Failure to do so may result in serious problems.
Table of Contents
Packing List·················································· Precautions·················································· Part Names
Operation
Maintenance Replacement Parts Parts List Specifications, Wiring·······························
(Desoldering Gun)··················· (Station)··································· (Preparation­ Assembly and Connection) (Desoldering)························ (Cleaning during Operation) (Problems during Desoldering (
Post-operation Maintenance (Troubleshooting Guide)········ (Desoldering Gun)············ (Station)····························
(Replacing Heating Element) (Station)··························· (Desoldering Gun)·················
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5·6 7·8
········
) )···
12~14 15~16
17~18 19~20
1 2 3 4
9
10 11
21 22
Packing List
Please check to make sure that all the items listed below are included in the HAKKO 474 package.
Station···················································· Desoldering Gun···································· Iron Holder Base···································· Spring Iron Holder·································· Cleaning Sponge···································· Filter Pipe···············································
1
Ceramic Paper Filter (S)·····································
1
Ceramic Paper Filter (L)·····································
1
Spring Filter·······················································
1
Cleaning Pin (for Ø1.0mm [0.04 in] nozzle)········
1
Cleaning Pin (for Heating Element)····················
1
Cleaning Pin Holder············································ Cleaning Drill (for Ø1.0mm [0.04 in] nozzle)······· SIlicone Grease·················································· Spanner······························································ Instruction Manual··············································
SpannerStation
Iron Holder Base Spring Iron Holder Cleaning Sponge
2 4 3 1 1 1 1 1 1 1
Filter Pipe
Cleaning Pin for Ø1.0 mm (0.04 in) Nozzle
Cleaning Drill for Ø1.0 mm (0.04 in) Nozzle
1
Ceramic Paper Filter (S)
Ceramic Paper Filter (L)
Cleaning Pin for Heating Element
Silicone Grease Desoldering Gun
Spring Filter
Cleaning Pin Holder
Precautions
In this instruction manual, "WARNING" and "CAUTION" are defined as follows.
WARNING
WARNING: Misuse may potentially cause death of, or serious injury to the user. CAUTION : Misuse may potentially cause injury to the user or physical damage to the
objects involved. For your own safety, be sure to comply with these precautions.
CAUTION
Remove the pump securing screws (M4 x 25 marked red) from the bottom of the station. Failure to do so may result in serious problems.
When the power is on, the nozzle temperature is between 380˚C/716˚F and 480˚C/896˚F. Since mishandling may lead to burns or fire, be sure to comply with the following precautions.
·Do not touch the metallic parts near the nozzle, nearby plastic parts and the spring iron holder .
·Do not use the product near flammable items.
·Advise other people in the work area that the unit can reach a very high
temperature and should be considered potentially dangerous.
·Turn the power off while taking breaks and when finished using the unit.
·Before replacing parts or storing the unit, turn the power off and allow the unit to cool to room temperature.
To prevent damage to the unit and ensure a safe working environment, be sure to comply with the following precautions.
·Do not use the unit for applications other than desoldering.
·Do not rap the desoldering gun against the work bench to shake off residual solder, or otherwise subject the iron to severe shocks.
·Do not modify the unit.
·Use only genuine HAKKO replacement parts.
·Do not wet the unit or use the unit when your hands are wet.
·Set the ceramic paper filter (S) for the filter retainer (station), and the ceramic paper filter (L) for the filter pipe (gun).
·Maintain the desoldering gun and the station.
·While using the unit, don't do anything which may cause bodily harm or physical damage.
2
(Refer to p.19,20,21 for part nos.)Part Names
Desoldering Gun
Nozzle
Transmits heat for melting solder. Entrance for melted solder. Expendable part
Heating Element
Inside requires cleaning.
Trigger
Squeeze to start absorption. Do not pull the trigger before fully heating the nozzle.
Filter Pipe
Set the ceramic paper filter (L) (No. A1033). Contains melted solder and flux using filters. Filter are expendable parts.
Back Holder Assembly
Secures the filter pipe.
Release Knob
Push down to remove the filter pipe.
Indicator
Indicates when nozzle and heating element need cleaning and when filters need replacing. (refer to p.9)
Hose
Connects to the vacuum outlet cap (station).
Cord Assembly
Connects to the receptacle (station).
3
Station
Temperature Control Knob
Provides nozzle temperature control. (refer to p.7)
Temperature Control Set Screw Clamp
Prevents the temperature control knob from being reset. (refer to p.7)
Power Lamp
Lights up when the power switch is turned to ON.
Power Switch
When turned to ON, the heating element starts to heat up.
CAL (Calibration)
Used for calibrating the temperature after replacing the Heating Element.
Vacuum Outlet Cap
Set the ceramic paper filter (S) (No, A1009). Connects with the hose, Filter inside vacuum outlet cap is expendable.
Receptacle
Connector for the cord assembly.
Fuse Holder
·100,110V unit contain 125V-2A fuse.
·120V unit contains 250V-2A (U) fuse.
·220,230V unit contain 250V-1A fuse.
·Australian 240V unit contains 250V-1A S fuse.
Power Cord
4
Operation
Preparation-Assembly and Connection
Assemble the HAKKO 474 on a flat surface.
Remove the pump securing screws (M 4 x 25 marked red) from the bottom of the station.
Assemble the iron holder.
·Set the spring iron holder and cleaning pin holder in the iron holder base.
·Dampen the cleaning sponge with water and then squeeze it dry.
Cleaning Sponge
Spring Iron Holder (No. B1094)
Tube (red)
Cleaning Pin Holder (No. B1095)
Securely insert the cleaning pin holder.
CAUTION
The sponge is compressed. It will swell when moistened with water. Be sure to dampen the sponge with water before use. Be sure to remove the round portion of the sponge.
Insert the desoldering gun and cleaning pins.
·Fully insert the desoldering gun into the spring iron holder.
CAUTION
The spring iron holder becomes extremely hot during operation of the desoldering gun. Do not touch the spring iron holder during and immediately after using the gun.
Iron Holder Base
5
Connections
CAUTION
Be sure to turn off the power switch before connecting or disconnecting the cord assembly and the power plug. Failure to do so may damage the P.W.B.
·Connect the cord assembly to the receptacle (marked "IRON").
·Connect the hose to the vacuum outlet cap (marked "VACUUM").
Insert the cord assembly by keying the plug to the key on the receptacle.
Secure the plug by turning it clockwise.
Power switch
·Confirm that the power switch is set in the OFF position, then connect the power plug to the power source.
CAUTION
The entire unit is constructed of conductive materials. Always ground the unit.
·Turn the power switch to ON. The power lamp should light up.
·The nozzle begins to heat up as soon as the power switch is turned to ON.
After turning the power switch to ON, wait 3 minutes before beginning desoldering operations.
The power lamp lights up.
The nozzle heats up.
CAUTION :
The desoldering gun must be placed in the iron holder when not in use.
Fully insert the hose into the vacuum outlet cap.
The power lamp doesn't light up.
1. Is the power cord properly connected?
2. Is the fuse blown?
The nozzle doesn't heat up.
1. Is the cord assembly properly connected?
2. Is the heating element broken?
6
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